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Vari Lite VL2000 Service Manual

Other manuals for VL2000: User Manual, User Manual, Service Manual, User Manual
Manual is about: Spot Luminaire

Summary of VL2000

  • Page 2

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual ii 24-march-2004 02.9671.0010 c vari ❋lite®, artisan®, vl2® and vld® are trademarks owned by vari-lite, inc., 201 regal row, dallas tx 75247 usa and are registered in the united states and other countries. Vl1000™, vl2000™, vl2201™, vl2202™, vl...

  • Page 3

    F oreword 02.9671.0010 c 24-march-2004 iii how to obtain warranty service a copy of the vari-lite, inc. Limited warranty was included in the shipping package for this vari ❋lite® product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877-827-4548) or customerservi...

  • Page 4: Compliance Notice

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual iv 24-march-2004 02.9671.0010 c compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protection again...

  • Page 5: Safety Notice

    F oreword 02.9671.0010 c 24-march-2004 v safety notice it is extremely important to read all safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installatio...

  • Page 6: Sicherheitshinweise

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual vi 24-march-2004 02.9671.0010 c sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installie...

  • Page 7: Notes De Sécurité

    F oreword 02.9671.0010 c 24-march-2004 vii notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que toute doc...

  • Page 8: Aviso Sobre Seguridad

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual viii 24-march-2004 02.9671.0010 c aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descrit...

  • Page 11

    T able of c ontents 02.9671.0010 c 24-march-2004 xi table of contents introduction about this manual ...................................................................................................... 1 additional documentation.........................................................................

  • Page 12

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual xii 24-march-2004 02.9671.0010 c tilt motor replacement....................................................................................... 35 auxiliary controller pcb assembly replacement’ ............................................ 37 ign...

  • Page 13

    T able of c ontents 02.9671.0010 c 24-march-2004 xiii chapter 4. Illustrated parts breakdown yoke yoke assembly .......................................................................................................... 93 ignitor pcb assembly ............................................................

  • Page 14

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual xiv 24-march-2004 02.9671.0010 c ballast rider schematic ........................................................................................... 153 auxiliary controller schematic................................................................

  • Page 15

    I ntroduction 02.9671.0010 c 24-march-2004 1 introduction about this manual this manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the vl2000™ wash luminaire. The manual is intended for use by vari-lite personnel and by vari-lite’s customers/...

  • Page 16

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 2 24-march-2004 02.9671.0010 c customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the ful...

  • Page 17: Hapter

    02.9671.0010 c 24-march-2004 3 ser v ice c hapter 1. Description this chapter provides an overview of luminaire features, components and operations. • features • major components • principles of operation.

  • Page 18

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 4 24-march-2004 02.9671.0010 c features standard features the vl2000 wash luminaire features zoomable beam spreader optics, cym color mixing, a separate fixed color wheel and a high performance dimmer/strobe mechanism. The vl2000 wash luminaire...

  • Page 19

    D escription : m ajor c omponents 1 02.9671.0010 c 24-march-2004 5 major components vl2000 wash luminaire the following illustration shows the major luminaire components and controls. Head assembly truss hook ac input cable bracket assembly removable lamp assembly (to access lamp for replacement) be...

  • Page 20

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 6 24-march-2004 02.9671.0010 c menu display the menu system display is used to access the menu system, which is a programmable set of commands used to address, operate, and test the luminaire. The menu system is controlled by four buttons. Thes...

  • Page 21

    D escription : m ajor c omponents 1 02.9671.0010 c 24-march-2004 7 head components the following illustration shows the major sub-assemblies which are located in the luminaire head assembly. Dim dimmer bulkhead assembly color bulkhead assembly removable cover nose cover rear assembly fan assembly (c...

  • Page 22

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 8 24-march-2004 02.9671.0010 c yoke components the following illustration shows the major sub-assemblies which are located in the luminaire yoke assembly. (head and enclosure not shown for clarity.) tilt motor auxiliary controller pcb assembly ...

  • Page 23

    D escription : m ajor c omponents 1 02.9671.0010 c 24-march-2004 9 enclosure components the following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (yoke and head assemblies not shown for clarity.) main controller pcb enclosure covers main control...

  • Page 24

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 10 24-march-2004 02.9671.0010 c principles of operation power and data flow diagrams the following diagram shows how data and power are distributed in the luminaire. Amber motor tilt blue beam head fan #1 dimmer magenta head fan #2 color chassi...

  • Page 25: Hapter

    02.9671.0010 c 24-march-2004 11 ser v ice c hapter 2. Maintenance this chapter contains test, service, and standard maintenance procedures. • testing • special considerations • maintenance procedures warning: all maintenance procedures are to be performed with power removed from the luminaire. Never...

  • Page 26

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 12 24-march-2004 02.9671.0010 c testing testing software testing software is available in all series 2000 luminaires through the luminaire’s menu system test function. For information on specific tests and test parameters, see the vl2000 wash l...

  • Page 27

    M aintenance : s pecial c onsiderations 2 02.9671.0010 c 24-march-2004 13 special considerations configuring main controller board when performing maintenance or troubleshooting procedures on series 2000 luminaires, it may be necessary to configure the main controller board (mcb) for installation. W...

  • Page 28

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 14 24-march-2004 02.9671.0010 c jumper configuration to configure jumper: determine which type luminaire the mcb is to be installed in, and configure jumper according to figure 2-2 . Note: if luminaire will not calibrate or operate after mcb re...

  • Page 29

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 15 maintenance procedures head assembly this section provides removal and replacement procedures for components found in the luminaire head assembly. Lamp replacement parts: lamp, 700 watt arc - phillips msr700 (71.2528.0700) too...

  • Page 30

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 16 24-march-2004 02.9671.0010 c step 3. Slide backcap away from head assembly (it will remain attached by tether). Caution: wear cotton gloves or other covering while servicing lamp. Touching lamp glass with bare fingers will leave oil and caus...

  • Page 31

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 17 align lamp for flat field the design of the optical system is based on a flat field. A flat field is one where there is no detectable hot spot. After a new lamp is installed, it will be necessary to align the lamp to optimize ...

  • Page 32

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 18 24-march-2004 02.9671.0010 c color bulkhead assembly replacement parts: bulkhead assembly, color (22.9671.0077) tools: screwdriver, #2 phillips to remove and replace color bulkhead assembly: warning: all maintenance procedures are to be perf...

  • Page 33

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 19 step 4. Slide color bulkhead assembly partially out of head assembly and disconnect wiring harness connectors from color motor assembly connector and color motor assembly sensor, magenta motor assembly connector, and two cross...

  • Page 34

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 20 24-march-2004 02.9671.0010 c color filter replacement parts: standard color filter, as required tools: screwdriver, #2 phillips, cotton gloves to remove and replace a standard color filter: warning: all maintenance procedures are to be perfo...

  • Page 35

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 21 magenta color wheel glass assembly parts: glass assembly, magenta color wheel (21.9671.0161) tools: screwdriver, #2 phillips cotton gloves to remove and replace magenta color wheel glass assembly: warning: all maintenance proc...

  • Page 36

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 22 24-march-2004 02.9671.0010 c crossfade color sensor pcb assembly replacement parts: pcb assembly, crossfade color sensor (24.9671.0175) tools: screwdriver, #1 phillips to remove and replace crossfade color sensor pcb assembly: caution: alway...

  • Page 37

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 23 dimmer bulkhead assembly replacement parts: dimmer bulkhead assembly (21.9673.0205) tools: screwdriver, #2 phillips to remove and replace dimmer bulkhead assembly: warning: all maintenance procedures are to be performed with p...

  • Page 38

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 24 24-march-2004 02.9671.0010 c front internal head assembly replacement parts: front internal head assembly (21.9671.0006) tools: screwdriver, #2 phillips, long handle screwdriver, #2 phillips to remove and replace front internal head assembly...

  • Page 39

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 25 blue/amber color wheels assembly replacement parts: assembly, blue/amber color wheels (21.9671.0150) tools: screwdriver, #1 phillips screwdriver, #2 phillips pick and hook tool cotton gloves to remove and replace blue/amber co...

  • Page 40

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 26 24-march-2004 02.9671.0010 c figure 2-12: blue/amber color wheels assembly replacement step 5. Using pick and hook tool, remove c-clip securing blue/amber color wheels assembly on block/shaft assembly. Caution: do not touch wheels with bare ...

  • Page 41

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 27 small stipple glass replacement parts: small stipple glass (12.9671.0408) tools: screwdriver, #2 phillips cotton gloves to remove and replace small stipple glass: warning: all maintenance procedures are to be performed with po...

  • Page 42

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 28 24-march-2004 02.9671.0010 c concave lens assembly replacement parts: assembly, concave lens (22.9671.0413) tools: screwdriver, #2 phillips cotton gloves to remove and replace concave lens assembly: warning: all maintenance procedures are to...

  • Page 43

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 29 convex lens assembly replacement parts: assembly, convex lens (22.9671.0414) tools: screwdriver, #2 phillips allen wrench, 1/4" nutdriver, 1/4" cotton gloves to remove and replace convex lens assembly: warning: all maintenance...

  • Page 44

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 30 24-march-2004 02.9671.0010 c caution: do not touch lens with bare fingers. Wear cotton gloves or other covering while replacing. Step 5. Remove convex lens assembly from lens shafts. Step 6. In replacement convex lens assembly, using 1/4" al...

  • Page 45

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 31 100mm condenser lens assembly replacement parts: 100mm condenser lens (22.9671.0402) tools: allen wrench, 5/64" cotton gloves loctite, #242 to remove and replace 100mm condenser lens assembly: warning: all maintenance procedur...

  • Page 46

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 32 24-march-2004 02.9671.0010 c step 11. Apply loctite #242 to threads of setscrews, and using 5/64" allen wrench, tighten setscrews to secure shaft collet to base of lens shaft. Step 12. Repeat steps 10 and 11 for remaining three shaft collets...

  • Page 47

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 33 beam spreader motor assembly replacement parts: assembly, motor-beam spreader (22.9671.0468) tools: pliers, 3" channel lock screwdriver, #1 phillips screwdriver, #2 phillips wrench, open-ended, 1/3" to remove and replace beam ...

  • Page 48

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 34 24-march-2004 02.9671.0010 c step 5. Remove two 4-40 x 1/4" ppz screws and two 4-40 keps nuts securing beam spreader motor assembly to bulkhead, and remove motor. Step 6. Install replacement beam spreader motor assembly in bulkhead. Step 7. ...

  • Page 49

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 35 yoke assembly this section provides removal and replacement procedures for components found in the luminaire yoke assembly. Tilt motor replacement parts: assy, tilt motor (22.9661.0665) tools: screwdriver, #2 phillips nutdrive...

  • Page 50

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 36 24-march-2004 02.9671.0010 c step 3. At pan/tilt encoder pcb (mounted behind tilt motor mounting plate), disconnect two cable connectors. Step 3. At tilt motor, disconnect motor wire connector. Step 4. At cable anchor/standoff, remove one 6-...

  • Page 51

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 37 auxiliary controller pcb assembly replacement’ parts: pcb assy, aux controller (24.9661.1400) tools: screwdriver, #2 phillips nutdriver, 1/4" wrench, open-ended, 1/4" to remove and replace auxiliary controller pcbs: caution: a...

  • Page 52

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 38 24-march-2004 02.9671.0010 c figure 2-19: auxiliary controller pcb replacement step 7. Perform one of the following steps, as required: a. If auxiliary controller pcb 2 is being replaced, install connector in new auxiliary controller pcb 2 a...

  • Page 53

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 39 ignitor pcb assembly replacement parts: pcb assy, ignitor (24.9661.1125) tools: screwdriver, #2 phillips to remove and replace ignitor pcb assembly: caution: always use anti-static precautions when working with pcbs. Warning: ...

  • Page 54

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 40 24-march-2004 02.9671.0010 c cover to yoke, and remove cover. (these screws are accessible from inside yoke legs.) step 4. At ignitor pcb assembly, remove two accessible 6-32 x 5/16" ppz screws and two #6 lock washers which secure ignitor pc...

  • Page 55

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 41 enclosure assembly this section provides removal and replacement procedures for components found in the luminaire enclosure assembly. Removing enclosure covers to gain access to enclosure components, it will be necessary to re...

  • Page 56

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 42 24-march-2004 02.9671.0010 c caution: be careful not to damage lens during next step. Step 4. Carefully lay luminaire on its side, ensuring that lens does not come into contact with any surface ( figure 2-23 ). Figure 2-23: laying luminaire ...

  • Page 57

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 43 power supply replacement parts: power supply, 130w +24v/5.4a (12.3126.1103) tools: screwdriver, #2 phillips, stubby to remove and replace power supply: caution: always use anti-static precautions when working with pcbs. Warnin...

  • Page 58

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 44 24-march-2004 02.9671.0010 c ballast module assembly replacement parts: assy, ballast module - 700w arc power supply (23.9671.1250) tools: screwdriver, #2 phillips to remove and replace ballast module assembly: caution: always use anti-stati...

  • Page 59

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 45 step 6. At ballast module assembly, disconnect wiring: step 7. Pull wires through ferrite core ( figure 2-26 ). Figure 2-26: ballast module assembly replacement step 8. At bottom of enclosure, remove three 8-32 x 3/8" pfz scre...

  • Page 60

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 46 24-march-2004 02.9671.0010 c pan motor assembly replacement parts: assy, pan motor (22.9661.0664) tools: screwdriver, #2 phillips to remove and replace pan motor assembly: warning: all maintenance procedures are to be performed with power re...

  • Page 61

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 47 step 6. Slip belt off pan motor pulley. Step 7. Pull pan motor assembly part way out of enclosure, and disconnect sensor and motor wire connectors. Step 8. Remove pan motor assembly. Caution: ensure no wire will be pinched bet...

  • Page 62

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 48 24-march-2004 02.9671.0010 c main controller pcb assembly replacement parts: pcb assy, main controller 3-phase (24.9661.1225) tools: screwdriver, #2 phillips to remove and replace main controller pcb assembly: caution: always use anti-static...

  • Page 63

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 49 step 4. At top of pcb, remove two 6-32 x 5/16" ppz screws and remove pcb ( figure 2-28 ). Figure 2-28: main controller pcb assembly replacement step 5. Install replacement main controller pcb assembly by performing steps 2–4 i...

  • Page 64

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 50 24-march-2004 02.9671.0010 c dmx input pcb assembly replacement parts: pcb assy, dmx input (24.9661.1251) tools: screwdriver, #2 phillips to remove and replace dmx input pcb assembly: caution: always use anti-static precautions when working ...

  • Page 65

    M aintenance : m aintenance p rocedures 2 02.9671.0010 c 24-march-2004 51 cleaning lens tools: 99% isopropyl alcohol (commercial grade) clean, white, lint-free cloth cotton gloves to clean lens: warning: all maintenance procedures are to be performed with power removed from the luminaire. Step 1. Di...

  • Page 66

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 52 24-march-2004 02.9671.0010 c notes.

  • Page 67: Hapter

    02.9671.0010 c 24-march-2004 53 ser v ice c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for all vl2000 wash luminaire assemblies. • drawing tree • top assembly • head • yoke • enclosure • cables.

  • Page 68

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 54 24-march-2004 02.9671.0010 c drawing tree vl2000 wash luminaire (20.9671.0001) vl2000 wash luminaire 20.9671.0001 head assembly 21.9671.0005 yoke assembly 22.9667.0600 front internal head assembly 21.9671.0006 ignitor pcb assembly 24.9661.11...

  • Page 69

    I llustrated p arts b reakdown : d rawing t ree 3 02.9671.0010 c 24-march-2004 55 vl2000 wash luminaire (20.9671.0001) (cont.) main controller 3-phase pcb assembly 24.9661.1225 dmx input pcb assembly 24.9661.1251 ac input pigtail (euro) cable 25.9661.1511 connector panel assembly 21.9661.1205 contin...

  • Page 70

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 56 24-march-2004 02.9671.0010 c top assembly included items kit 28.9671.0001 rev h refer to figure 3-1 . Figure 3-1: included items kit no. Item qty. Um. Description 1 02.8001.0001 1 ea product support sheet, vari-lite customer service 2 02.805...

  • Page 71

    I llustrated p arts b reakdown : t op a ssembly 3 02.9671.0010 c 24-march-2004 57 top assembly vl2000 wash luminaire 20.9671.0001 rev d refer to figure 3-2 . No. Item qty. Um. Description 1 10.9628.0211 1 ea stabilizer, pan/tilt 2 10.9667.0617 1 ea heat shield, yoke crossmember 3 10.9667.0632 2 ea c...

  • Page 72

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 58 24-march-2004 02.9671.0010 c vl2000 wash luminaire (cont.) figure 3-2: vl2000 wash luminaire 1 2 3 (2 pl) 6 7 8 8 15 (8 pl) 17 (3 pl) 13 16 (4 pl) 18 20 21 22 23 24 (4 pl) 11 (8 pl) 26 10 (5 pl) 25 (5 pl) 14 (5 pl) 19 (8 pl) 12 5.

  • Page 73

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 59 head head assembly 21.9671.0005 rev e refer to figure 3-3. No. Item qty. Um. Description 1 21.9667.0023 1 ea assy, front cover - 10.9660.0332 2 ea panel, vent cover - 10.9660.0333 2 ea filter, air front cover - 12.9667.0020 1 e...

  • Page 74

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 60 24-march-2004 02.9671.0010 c head assembly (cont.) figure 3-3: head assy 1 2 3 4 5 6 7 8 13 16 9 (4 pl) 10 (2 pl) 11 (2 pl) 12 (2 pl) 14 (2 pl) 14 (4 pl) 15 (2 pl) 10 (2 pl).

  • Page 75

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 61 front internal head assembly 21.9671.0006 rev e refer to figure 3-4 . No. Item qty. Um. Description 1 10.9671.0223 4 ea shaft collet 2 10.9671.0313 2 ea lens support arm 3 21.9671.0007 1 ea front color assy 4 21.9671.0492 1 ea ...

  • Page 76

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 62 24-march-2004 02.9671.0010 c front internal head assembly (cont.) figure 3-4: front internal head assembly 1 (4 pl) 4 5 6 7 8 (8 pl) 9 (4 pl) 11 (8 pl) 10 (4 pl) 13 (4 pl) 12 (8 pl) 14 (4 pl) 15 (2 pl) 2 (2 pl) 3 12 (4 pl).

  • Page 77

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 63 front color assembly 21.9671.0007 rev f refer to figure 3-5 . No. Item qty. Um. Description 1 10.9671.0219 4 ea lens shaft 2 10.9671.0347 1 ea mounting bracket, head, front 3 21.9671.0150 1 ea assy, blue/amber color wheels 4 21...

  • Page 78

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 64 24-march-2004 02.9671.0010 c front color assembly (cont.) figure 3-5: front color assembly 1 (4 pl) 2 4 5 6 7 8 9 (2 pl) 10 (2 pl) 10 (3 pl) 13 (4 pl) 11 (4 pl) 12 (2 pl) 14 (2 pl) 15 (2 pl) 16 17 (2 pl) 18 (2 pl) 19 20 3.

  • Page 79

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 65 blue/amber color wheels assembly 21.9671.0150 rev d refer to figure 3-6 . Figure 3-6: blue/amber assembly no. Item qty. Um. Description 1 10.9671.0190 1 ea bushing, blue/amber 2 10.9671.0191 1 ea hub assy, blue wheel 3 10.9671....

  • Page 80

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 66 24-march-2004 02.9671.0010 c amber color wheel assembly 21.9671.0158 rev d refer to figure 3-7 figure 3-7: amber color wheel assembly no. Item qty. Um. Description 1 10.9671.0192 1 ea hub assy, amber color wheel 2 10.9671.0196 1 ea spacer, c...

  • Page 81

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 67 amber color wheel pulley assembly 22.9671.0506 rev 0 refer to figure 3-8 figure 3-8: amber color wheel pulley assembly no. Item qty. Um. Description 1 10.9671.0193 1 ea pulley, amber color wheel 2 54.1251.0001 1 ea bearing, fla...

  • Page 82

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 68 24-march-2004 02.9671.0010 c blue motor assembly 21.9671.0183 rev c refer to figure 3-9 . Figure 3-9: blue motor assembly no. Item qty. Um. Description 1 10.9671.0187 1 ea bracket, motor adjustable 2 44.5031.0001 1 ea motor, stepper 42mm x 4...

  • Page 83

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 69 amber motor assembly 21.9671.0184 rev c refer to figure 3-10 . Figure 3-10: amber motor assembly no. Item qty. Um. Description 1 10.9671.0187 1 ea bracket, motor adjustable 2 44.5031.0001 1 ea motor, stepper 42mm x 40mm, 10 ohm...

  • Page 84

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 70 24-march-2004 02.9671.0010 c front lens assembly 21.9671.0492 rev a refer to figure 3-11 . Figure 3-11: concave lens assembly no. Item qty. Um. Description 1 10.9671.0409 1 ea back clamp, concave lens 2 10.9671.0421 2 ea lens gasket 3 10.967...

  • Page 85

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 71 convex lens assembly 22.9671.0414 rev b refer to figure 3-12 . Figure 3-12: convex lens assembly no. Item qty. Um. Description 1 10.9671.0419 1 ea front clamp, convex lens 2 10.9671.0420 1 ea back clamp, convex lens 3 10.9671.0...

  • Page 86

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 72 24-march-2004 02.9671.0010 c rear assembly 21.9671.0009 rev d refer to figure 3-13 no. Item qty. Um. Description 1 10.9638.0052 1 ea dam, air, vl6 2 21.9660.0340.04 1 ea assy, reflector -vl6/vl6b luminaire 3 22.9667.0036 1 ea assy, tilt pull...

  • Page 87

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 73 rear assembly (cont.) figure 3-13: rear assembly 1 2 3 4 5 6 7 8 9 10 (2 pl) 11 12 13 14 15 9 (4 pl) 14 (4 pl).

  • Page 88

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 74 24-march-2004 02.9671.0010 c tilt pulley/bearing assembly 22.9667.0036 rev f refer to figure 3-14 . Figure 3-14: tilt pulley/bearing assembly no. Item qty. Um. Description 1 10.9667.0621 1 ea spacer flange, tilt pulley 2 22.9667.0039 1 ea as...

  • Page 89

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 75 tilt bearing housing assembly 22.9676.0086 rev 0 refer to figure 3-15 figure 3-15: tilt bearing housing assembly no. Item qty. Um. Description 1 12.9676.0085 1 ea housing, tilt bearing, machined 2 53.6506.0001 1 ea bearing, tor...

  • Page 90

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 76 24-march-2004 02.9671.0010 c reflector assembly 21.9660.0340.04 rev f refer to figure 3-16 . Figure 3-16: reflector assembly no. Item qty. Um. Description 1 10.9638.0057 4 ea clip, mounting, reflector 2 12.9660.0073 1 ea ellipsoidal reflecto...

  • Page 91

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 77 back cap assembly 22.9671.0404 rev d refer to figure 3-17 . No. Item qty. Um. Description 1 10.9638.0117 3 ea knob, knurled, vl6 back cap/lamp assy. 2 10.9638.0128 1 ea bracket, ignitor cable 3 10.9638.0130 1 ea spring, bulb wi...

  • Page 92

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 78 24-march-2004 02.9671.0010 c figure 3-17: lamp assembly 28 55.3303.0004 2 ea washer, #4 lock int.Tooth ss 29 55.6540.0001 2 ea washer, #10 flat brass 30 55.6568.0017 1 ea spring, cprsn .480" od 1.500" lg ss 31 55.6568.0036 2 ea spring, cprsn...

  • Page 93

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 79 fan cover assembly 21.9673.0024 rev c refer to figure 3-18 . No. Item qty. Um. Description 1 12.9671.0192 1 ea baffle cover, molded, plastic 2 21.9667.0510 1 ea assy, fan duct - 10.9667.0511 1 ea duct, small fan - 10.9667.0512 ...

  • Page 94

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 80 24-march-2004 02.9671.0010 c fan cover assembly (cont.) figure 3-18: fan cover assembly 1 2 3 5 6 8 (4 pl) 8 (4 pl) 9 (2 pl) 13 (3 pl) 10 11 (4 pl) 12 (4 pl) 14 (4 pl) 14 (4 pl) 15 (4 pl) 15 (4 pl) 15 (4 pl) 15 (4 pl) 16 17 (8 pl) 18 (4 pl) ...

  • Page 95

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 81 dimmer bulkhead assembly 21.9673.0290 rev d refer to figure 3-19 . No. Item qty. Um. Description 1 10.9621.0069 1 ea nut, lock, wheel shaft 2 10.9621.0102 1 ea collet, lock, wheel shaft 3 10.9671.0039 1 ea blade, dimmer (change...

  • Page 96

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 82 24-march-2004 02.9671.0010 c dimmer bulkhead assembly (cont.) figure 3-19: dimmer bulkhead assembly 1 2 4 5 6 7 8 9 10 (3 pl) 11 12 (2 pl) 13 (2 pl) 14 (4 pl) 16 (2 pl) 17 (3 pl) 18 (4 pl) 19 (4 pl) 20 (3 pl) 21 22 23 15 (2 pl) 3 note connec...

  • Page 97

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 83 optical sensor assembly 23.9667.0216 rev c refer to figure 3-20 . Figure 3-20: optical sensor assembly no. Item qty. Um. Description 1 52.6523.0006 1 ea conn, housing 6pos plug shrouded wire to wire 2 52.6524.0002 1 ea conn, ho...

  • Page 98

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 84 24-march-2004 02.9671.0010 c color bulkhead assembly 22.9671.0077 rev c refer to figure 3-21 . No. Item qty. Um. Description 1 10.9671.0121 1 ea heat shield, color bulkhead 2 10.9671.0196 1 ea spacer, clamp 3 10.9671.0198 1 ea gasket, color ...

  • Page 99

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 85 color bulkhead assembly (cont.) figure 3-21: color bulkhead assembly 1 2 3 4 5 6 7 8 10 (4 pl) 11 9 10 (2 pl) 12 (2 pl) 13 (2 pl) 14.

  • Page 100

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 86 24-march-2004 02.9671.0010 c color w/o color wheels bulkhead assembly 21.9671.0124 rev 0 refer to figure 3-22 . Figure 3-22: color w/o color wheels bulkhead assembly no. Item qty. Um. Description 1 10.9671.0125 1 ea light shield, color bulkh...

  • Page 101

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 87 color motor assembly 21.9667.0119 rev d refer to figure 3-23 . Figure 3-23: color motor assembly no. Item qty. Um. Description 1 10.9621.0097 1 ea stabilizer, stepper, gobo wheel 2 10.9667.0120 1 ea color motor bulkhead 3 24.96...

  • Page 102

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 88 24-march-2004 02.9671.0010 c sensor pcb assembly 24.9638.0113 rev b refer to figure 3-24 . Figure 3-24: sensor pcb assembly no. Item qty. Um. Description 1 11.9638.0114 1 ea pcb, sensor, vl6 2 52.6229.0001 1 ea header, 3pos mta fric lok strt...

  • Page 103

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 89 magenta motor assembly 21.9671.0182 rev a refer to figure 3-25 . Figure 3-25: magenta motor assembly no. Item qty. Um. Description 1 10.9671.0120 1 ea motor plate, magenta color wheel 2 10.9671.0185 1 ea hub, magenta color whee...

  • Page 104

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 90 24-march-2004 02.9671.0010 c crossfade color sensor pcb assembly 24.9671.0175 rev 0 refer to figure 3-26 . Figure 3-26: crossfade color sensor pcb assembly no. Item qty. Um. Description ref. 1 11.9671.0175 1 ea pcb, crossfade color sensor 2 ...

  • Page 105

    I llustrated p arts b reakdown : h ead 3 02.9671.0010 c 24-march-2004 91 filter wheel assembly 22.9673.0145 rev a refer to figure 3-27 . Figure 3-27: filter wheel assembly no. Item qty. Um. Description 1 22.9673.9143 1 ea assy, filter wheel hub and clip - 10.9638.0122 1 ea clip, wheel retainer - 22....

  • Page 106

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 92 24-march-2004 02.9671.0010 c notes.

  • Page 107

    I llustrated p arts b reakdown : y oke 3 02.9671.0010 c 24-march-2004 93 illustrated parts breakdown yoke yoke assembly 22.9667.0600 rev f refer to figure 3-28 . No. Item qty. Um. Description 1 21.9667.0659 1 ea assy, counterweight -vl2201 yoke - - 10.9667.0657 1 ea plate, mount -vl2201 yoke counter...

  • Page 108

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 94 24-march-2004 02.9671.0010 c yoke assembly (cont.) figure 3-28: yoke assembly 1 2 3 4 6 7 (4 pl) 7 (2 pl) 7 (4 pl) 7 (2 pl) 9 (12 pl) 9 (2 pl) 9 (4 pl) 10 (2 pl) 11 (2 pl) 12 (4 pl) 13 (4 pl) 8 (2 pl) 5 (2 pl).

  • Page 109

    I llustrated p arts b reakdown : y oke 3 02.9671.0010 c 24-march-2004 95 ignitor pcb assembly 24.9661.1126 rev b (formerly 24.9661.1125 rev d) refer to figure 3-29 . No. Item qty. Um. Description ref 1 11.9661.1126 1 ea pcb, ignitor 2 52.8218.0002 4 ea term, pc vert mnt 6-32 screw 15a j1-j4 3 60.123...

  • Page 110

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 96 24-march-2004 02.9671.0010 c ignitor pcb assembly (cont.) figure 3-29: ignitor pcb assembly.

  • Page 111

    I llustrated p arts b reakdown : y oke 3 02.9671.0010 c 24-march-2004 97 aux controller pcb assembly 24.9661.1400 rev g refer to figure 3-30 . No. Item qty. Um. Description ref 1 11.9661.1400 1 ea pcb, aux controller 2 52.6399.0001 1 ea jumper, programming xj6 3 52.6499.0007 1 ea conn, 14pos dual ro...

  • Page 112

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 98 24-march-2004 02.9671.0010 c 23 62.4205.0107 1 ea cap, 100uf 10v 20% sur mt c22 24 62.4225.0107 1 ea cap, 100uf 35v 20% alum electro sur mt c23 25 64.4016.0506 1 ea crystal, 16mhz sur mt y1 26 68.4566.0001 1 ea inductor, 173uh pe-53819s lci-...

  • Page 113

    I llustrated p arts b reakdown : y oke 3 02.9671.0010 c 24-march-2004 99 aux controller pcb assembly (cont.) figure 3-30: aux controller pcb assembly.

  • Page 114

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 100 24-march-2004 02.9671.0010 c enclosure upper enclosure assembly 21.9661.0004.05 rev dd refer to figure 3-31 and figure 3-32 . No. Item qty. Um. Description 1 04.9640.0374 1 ea label, p.E. Ground 2 04.9661.1218.01 1 ea label, patent, vl2201/...

  • Page 115

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 101 25.9667.1516.01 1 ea cable assy, main to aux/data & pwr (not shown) 25.9661.1517.01 1 ea cable assy, pan/tilt control -2201 (not shown) 25.9661.1520 1 ea cable assy, chassis to yoke gnd (not shown) 25.9661.1532 1 ea cable...

  • Page 116

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 102 24-march-2004 02.9671.0010 c 57 67.4015.0001 1 ea filter, emi 16a 250v single phase 58 68.4580.0001 1 ea choke, pfc potted 700w aps 59 68.9661.1113 1 ea choke, buck 3.15mh, 4" core 12 awg wire no. Item qty. Um. Description.

  • Page 117

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 103 upper enclosure assembly (cont.) figure 3-31: upper enclosure assembly 15 (2 pl) 56 (2 pl) 42 (4 pl) 7 16 (2 pl) 3 2 17 36 (4 pl) 30 (4 pl) 19 20 (2 pl) 48 34 (4 pl) 33 (4 pl) 51 (4 pl) 43 (4 pl).

  • Page 118

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 104 24-march-2004 02.9671.0010 c upper enclosure assembly (cont.) figure 3-32: upper enclosure assembly (bottom views) 24 23 33 (3 pl) 8 33 (2 pl) 13 32 (2 pl) 57 31 (3 pl) 1 27 58 35 54 12 9 10 59 28 25 4 (2 pl) 38 (2 pl) 22 46 21 26 39 (4 pl)...

  • Page 119

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 105 connector panel assembly 21.9661.1205 rev e refer to figure 3-33 . Figure 3-33: connector panel assembly no. Item qty. Um. Description 1 10.9661.1252 1 ea layout, enclosure overlay 2 10.9661.1259 1 ea bracket, input 3 24....

  • Page 120

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 106 24-march-2004 02.9671.0010 c main controller 3-phase pcb assembly 24.9661.1225 rev r refer to figure 3-34 . No. Item qty. Um. Description ref 1 10.9661.1275 1 ea heatsink, main controller 2 11.9661.1225 1 ea pcb, main controller 3phase 3 52...

  • Page 121

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 107 23 60.9461.7323 2 ea res, .1w 1% 7.32 k 100v chip thk flm smt0805 r26 & r32 24 60.9471.0200 2 ea res, 2w 1% 0.2 ohm power metal strip sur mt r34 & r42 25 62.2104.3826 1 ea cap, 82uf 35v rad alum 6.3 x 15mm 20% low esr c22...

  • Page 122

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 108 24-march-2004 02.9671.0010 c 54 83.3189.0001 1 ea ic, opa2340va op amp single supply rail to rail u19 55 84.0068.0812 1 ea ic, mc68hc812a4pv8 (unprgmmd) 16bit microcontroller u14 56 84.4234.0002 3 ea ic, rs485 transceiver sur mt soic pkg u1...

  • Page 123

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 109 main controller 3-phase pcb assembly (cont.) figure 3-34: main controller 3-phase pcb assembly.

  • Page 124

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 110 24-march-2004 02.9671.0010 c dmx input pcb assembly 24.9661.1251 rev d refer to figure 3-35 . Figure 3-35: dmx input pcb assembly no. Item qty. Um. Description ref 1 11.9661.1251 1 ea pcb, dmx input 2 52.6525.0005 1 ea header, 5-pos ra shro...

  • Page 125

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 111 pan tube assembly 21.9661.1208 rev k refer to figure 3-36 . No. Item qty. Um. Description 1 10.9661.1247 1 ea toggle stop 2 10.9661.1290 1 ea pan tube 3 10.9661.1291 1 ea flange, pan tube 4 21.9661.1207 1 ea assy, pan sup...

  • Page 126

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 112 24-march-2004 02.9671.0010 c pan tube assembly (cont.) figure 3-36: pan tube assembly 9 1 2 3 4 5 6 7 9 12 (4 pl) 8 (4 pl) 10 11 (3 pl) 13 14.

  • Page 127

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 113 pan motor assembly 21.9661.1210 rev f (formerly 22.9661.0664 rev e) refer to figure 3-37 . No. Item qty. Um. Description 1 10.9661.1298 1 ea plate, tension adjust, pan motor 2 22.9661.0608 1 ea assy, drive pulley - - 10.9...

  • Page 128

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 114 24-march-2004 02.9671.0010 c pan motor assembly (cont.) figure 3-37: pan motor assembly 5 6 (2 pl) 2 3 7 (4 pl) 4 11 (2 pl) 8 (2 pl) 9 (2 pl) 1 10 (2 pl) 10 (2 pl).

  • Page 129

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 115 pan/tilt encoder pcb assembly 24.9661.0629 rev 0 refer to figure 3-38 . Figure 3-38: pan/tilt encoder pcb assembly no. Item qty. Um. Description ref 1 11.9661.0629 1 ea pcb, encoder sensor 2 52.6613.0005 1 ea header, 5-po...

  • Page 130

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 116 24-march-2004 02.9671.0010 c 700w arc power supply ballast module 23.9671.1250 rev d refer to figure 3-39 . No. Item qty. Um. Description 1 06.6032.0009 1 ea cable marker tie, white 19 x 7.4" 2 10.9661.1260 1 ea heat sink, left 1200 watt po...

  • Page 131

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 117 700w arc power supply ballast module (cont.) figure 3-39: 700w arc power supply ballast module assembly 1 29 (3 pl) 8 12 (4 pl) 7 13 (2 pl) 3 6 2 21 (2 pl) 19 (3 pl) 15 (2 pl) 20 (2 pl) 23 14 (4 pl) 4 22 28 12 20 16 21 11...

  • Page 132

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 118 24-march-2004 02.9671.0010 c 700w ballast board pcb assembly 24.9661.1130 rev c refer to figure 3-40 . No. Item qty. Um. Description ref 1 10.9661.1356 1 ea guide, aps rider pcb 2 11.9661.1120 1 ea pcb, 400/625w ballast board 3 51.5031.0001...

  • Page 133

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 119 32 60.1424.2702 2 ea res, 1/4w 5% 27.0 k cf r103 & r118 33 60.1426.1003 2 ea res, 1/4w 5% 100.0 k cf r226 & r227 34 60.1431.1007 1 ea res, 1/4w 5% 10.0 ohm r217 35 60.3432.2004 2 ea res, 2w 5% 20.0 k met oxide r115 & r116...

  • Page 134

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 120 24-march-2004 02.9671.0010 c figure 3-40: 700w ballast board pcb assembly 63 80.2623.0003 3 ea transistor, 2n4403 pnp 40v 600ma to-92 q103, q204 & q211 64 80.2643.0001 2 ea transistor, mpsw63 1w pnp darlington 30v 500ma 1w to-92 q205 & q210...

  • Page 135

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 121 700w ballast rider board pcb assembly 24.9661.1131 rev b refer to figure 3-41 . No. Item qty. Um. Description ref 1 10.9661.1355 2 ea stabilizing extrusion, aps rider bd pcb 2 11.9661.1111 1 ea pcb, ballast rider 3 52.629...

  • Page 136

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 122 24-march-2004 02.9671.0010 c 22 60.9464.2004 9 ea res, 1/8w 5% 20.0 k 200v chp thk flm s- mt1206 r308, r309, r402, r417, r418, r424, r425, r426, r428 23 60.9464.2005 1 ea res, 1/8w 5% 200.0 k 200v chp thk flm s- mt1206 r422 24 60.9464.2703 ...

  • Page 137

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 123 figure 3-41: 700w ballast rider board pcb assembly 44 62.4006.0222 1 ea cap, 2200pf 50v 5% cer chip sur mt x7r 0805 c401 45 62.4007.0474 2 ea cap, .47uf 50v 20% cer chip sur mt z5u 1210 c304, c402 46 62.4221.0105 1 ea cap...

  • Page 138

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 124 24-march-2004 02.9671.0010 c tilt motor assembly 22.9661.0610 rev d (formerly 22.9661.0665 rev e) refer to figure 3-42 . No. Item qty. Um. Description 1 10.9661.1298 1 ea plate, tension adjust, pan motor 2 22.9661.0608 1 ea assy, drive pull...

  • Page 139

    I llustrated p arts b reakdown : e nclosure 3 02.9671.0010 c 24-march-2004 125 tilt motor assembly (cont.) figure 3-42: tilt motor assembly 5 6 (2 pl) 2 3 7 (4 pl) 4 8 (2 pl) 9 (2 pl) 1 10 (2 pl) 10 (2 pl).

  • Page 140

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 126 24-march-2004 02.9671.0010 c.

  • Page 141

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 125 illustrated parts breakdown cables ground strap cable assembly 25.8007.2212 rev 0 refer to figure 3-43 . Figure 3-43: ground strap cable assembly no. Item qty. Um. Description 1 52.8329.0001 2 ea term, ring # 6 22-16 awg non...

  • Page 142

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 126 24-march-2004 02.9671.0010 c ac input pigtail (euro) cable assembly 25.9661.1511 rev d refer to figure 3-44 . Figure 3-44: ac input pigtail (euro) cable assembly no. Item qty. Um. Description 1 52.6274.2313 1 ea strain relief, skintop flex ...

  • Page 143

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 127 ac input link cable assembly 25.9661.1512 rev b refer to figure 3-45 . Figure 3-45: ac input link cable assembly no. Item qty. Um. Description 1 52.8312.0001 2 ea recp, faston 1/4" 18-14 awg insulated vo 2 52.8313.0001 2 ea ...

  • Page 144

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 128 24-march-2004 02.9671.0010 c ac input splitter cable assembly 25.9661.1513 rev c refer to figure 3-46. Figure 3-46: ac input splitter cable assembly no. Item qty. Um. Description 1 52.6231.0001 1 ea plug housing, mnlok plug 3pos 2 52.6464.0...

  • Page 145

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 129 lvs chassis ground cable assembly 25.9661.1514 rev a refer to figure 3-47 . Figure 3-47: lvs chassis ground cable assembly no. Item qty. Um. Description 1 52.8231.0001 1 ea term, ring #6 blue 16-14 awg reel pidg 2 52.8271.00...

  • Page 146

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 130 24-march-2004 02.9671.0010 c main to aux/data & power cable assembly 25.9667.1516.01 rev - (formerly 25.9661.1516.01 rev b) refer to figure 3-48 . Figure 3-48: main to aux/data & power cable assembly no. Item qty. Um. Description 1 52.6484....

  • Page 147

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 131 pan/tilt control cable assembly 25.9661.1517.01 rev e refer to figure 3-49 . No. Item qty. Um. Description 1 52.6211.0008 1 ea cover, back shield/non-shield f/dbl row 20pos 2 52.6212.0008 1 ea cover, front latch f/dbl row 20...

  • Page 148

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 132 24-march-2004 02.9671.0010 c pan/tilt control cable assembly (cont.) figure 3-49: pan/tilt control cable assembly 1 2 4 (2 pl) 5 7 (10 pl) 6 (6 pl) 3 (2 pl) 11 12 27.00 23.00 9 (3 pl) 10 8 (16 pl) 28.00

  • Page 149

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 133 lamp supply control cable assembly 25.9661.1518 rev a refer to figure 3-50 . Figure 3-50: lamp supply control cable assembly no. Item qty. Um. Description 1 52.6396.2208 2 ea recept, 8pos mta100 w/pol tab red clsd end 2 55.2...

  • Page 150

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 134 24-march-2004 02.9671.0010 c chassis to yoke ground cable assembly 25.9661.1520 rev a refer to figure 3-51 . Figure 3-51: chassis to yoke ground cable assembly no. Item qty. Um. Description 1 52.8250.0001 2 ea term, #8, ring, 10awg 2 73.708...

  • Page 151

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 135 lamp supply ot/not on cable assembly 25.9661.1531 rev a refer to figure 3-52 . Figure 3-52: lamp supply ot/not on cable assembly no. Item qty. Um. Description 1 52.6396.2202 1 ea recept, 2pos mta100 w/pol tab red clsd end 2 ...

  • Page 152

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 136 24-march-2004 02.9671.0010 c data i/o link cable assembly 25.9661.1532 rev a refer to figure 3-53 . Figure 3-53: data i/o link cable assembly no. Item qty. Um. Description 1 52.6524.0005 2 ea conn, housing 5pos receptacle 2 52.8346.0001 10 ...

  • Page 153

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 137 dc output cable assembly 25.9661.1543 rev 0 refer to figure 3-54 . Figure 3-54: dc output cable assembly no. Item qty. Um. Description 1 52.6464.0002 1 ea conn housing, sl-156 2 pos 2 52.6484.0004 1 ea recept, 4 pos dual row...

  • Page 154

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 138 24-march-2004 02.9671.0010 c lamp supply harness cable assembly 25.9661.1551.01 rev 0 (formerly 25.9661.1544.01) refer to figure 3-55 . Figure 3-55: lamp supply harness cable assembly no. Item qty. Um. Description 1 25.9661.1518 1 ea cable ...

  • Page 155

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 139 motor harness cable assembly 25.9671.0007 rev d refer to figure 3-56 . No. Item qty. Um. Description 1 04.9671.0041.00 1 ea label set, motor harness-2402 2 52.6211.0017 2 ea cover, back shield/non-shield f/dbl row 50-pos 3 5...

  • Page 156

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 140 24-march-2004 02.9671.0010 c motor harness cable assembly (cont.) figure 3-56: motor harness cable assembly 2 3 10 14 (50pl) 11 16 8 13 (4 pl) 15 (15 pl) 9 13 (5 pl) 6 7 (4 pl) 6 7 (4 pl) 4 (2 pl) 8 13 (4 pl) 12 2 3 10 14 (50pl) 1 5 7 (4 pl...

  • Page 157

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 141 yoke to head ground cable assembly 25.9667.0028 rev 0 refer to . Figure 3-57 . Figure 3-57: yoke to head ground cable assembly no. Item qty. Um. Description 1 52.8250.0001 2 ea term, #8 ring, 10awg 2 73.7089.0504 14 ft wire,...

  • Page 158

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 142 24-march-2004 02.9671.0010 c lamp supply to relay cable assembly 25.9667.0029 rev d refer to figure 3-58 . Figure 3-58: lamp supply to relay cable assembly no. Item qty. Um. Description 1 52.8312.0001 4 ea recp, faston 1/4" 18-14 awg insula...

  • Page 159

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 143 ignitor to relay cable assembly 25.9667.0030 rev a refer to figure 3-59 . Figure 3-59: ignitor to relay cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea term, ring #6 blue 16-14 awg pidg 2 52.8312.0001 1 ea r...

  • Page 160

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 144 24-march-2004 02.9671.0010 c head ot switch #2 cable assembly 25.9667.0146 rev a refer to figure 3-60 . Figure 3-60: head ot switch #2 cable assembly no. Item qty. Um. Description 1 52.6523.0002 1 ea conn, housing 2pos plug shrouded wire to...

  • Page 161

    I llustrated p arts b reakdown : c ables 3 02.9671.0010 c 24-march-2004 145 dc output xpiq cable assembly 25.9661.1550 rev 0 refer to figure 3-61 . Figure 3-61: dc output xpiq cable assembly no. Item qty. Um. Description 1 52.6434.1806 1 ea conn, 6 pos 18 awg mta-156 wo/tabs org recpt 2 52.6464.0002...

  • Page 162

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 146 24-march-2004 02.9671.0010 c.

  • Page 163: Ppendix

    Vl2000 w ash l uminaire t echnical b ulletin l ist a 02.9671.0010 c 24-march-2004 147 a ppendix a. Technical bulletins vl2000 wash luminaire technical bulletin list the following table identifies the current technical bulletins associated with the vl2000 wash luminaire. These improvements have been ...

  • Page 164

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual 148 24-march-2004 02.9671.0010 c notes.

  • Page 165

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 149 chapter 3 diagrams vl2000 wash luminaire wire diagram (sheet 1).

  • Page 166

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 150 vl2000 wash luminaire wire diagram (sheet 2).

  • Page 167

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 151 400w/625w/700w ballast schematic.

  • Page 168

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 152 400w/625w/700w ballast schematic (cont.).

  • Page 169

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 153 ballast rider schematic.

  • Page 170

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 154 auxiliary controller schematic.

  • Page 171

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 155 auxiliary controller schematic (cont.).

  • Page 172

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 156 auxiliary controller schematic (cont.).

  • Page 173

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 157 main controller schematic.

  • Page 174

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 158 main controller schematic (cont.).

  • Page 175

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 159 main controller schematic (cont.).

  • Page 176

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 160 main controller schematic (cont.).

  • Page 177

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 161 dmx input schematic.

  • Page 178

    Vari ❋lite® - vl2000™ w ash l uminaire s ervice m anual r eference f old -o uts 02.9671.0010 c 24-march-2004 162 ignitor schematic.

  • Page 180

    E x p r e s s y o u r s e l f . Vari-lite 10911 petal street dallas, texas 75238 1-877-vari-lite fax 214.647.8038 www.Vari-lite.Com ©2001-2004 genlyte thomas group llc. All rights reserved. Printed in the u.S.A..