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Vari Lite VL2500 Spot Luminaire Service Manual

Other manuals for VL2500 Spot Luminaire: Service Manual, Service Manual, Service Manual, Service Manual
Manual is about: Spot Luminaire

Summary of VL2500 Spot Luminaire

  • Page 2

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual ii 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b vari ❋lite ® is a trademark owned by genlyte thomas group llc and is registered in the united states and other countries. Vl500™, vl1000™, vl2000™, vl2201™, vl2202™, vl2400™ (and the individual product des...

  • Page 3

    F oreword 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 iii how to obtain warranty service a copy of the vari-lite, inc. Limited warranty was included in the shipping package for this vari ❋lite® product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877-827-4548) or cust...

  • Page 4: Compliance Notice

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual iv 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protectio...

  • Page 5

    F oreword 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 v general information pertaining to protection against electrical shock, fire, exposure to excessive uv radiation, and injury to persons can be found below. Warning: instructions for continued protection against fire 1. Vari ❋lite® luminaires have been...

  • Page 6

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual v i 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b warning: instructions for continued protection against excessive exposure to uv radiation 1. Many vari ❋lite® luminaires use an hid type lamp that produces uv radiation. Do not look directly at lamp. 2. I...

  • Page 7: Sicherheitshinweise

    F oreword 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 vii sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installieren bzw. Bedienen. Halten sie bei de...

  • Page 8

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual v i ii 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b 2. Es ist gefährlich, leuchten ohne linsen oder blenden zu bedienen. Blenden, linsen oder ultraviolettschirme müssen ausgetauscht werden, sofern deren schutzwirkung durch sichtbare beschädigung (z. B. ...

  • Page 9: Notes De Sécurité

    F oreword 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 ix notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que t...

  • Page 10

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual x 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b avertissement: directives pour se protÉger contre une exposition excessive aux rayons uv 1. Plusieurs luminaires vari ❋lite® utilisent une lampe de type hid qui produit des rayons uv. Ne pas fixer son regar...

  • Page 11: Aviso Sobre Seguridad

    F oreword 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 xi aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos lo...

  • Page 12

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual x i i 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b advertencia: instrucciones para protecciÓn continua contra la exposiciÓn excesiva de radiaciÓn ultra violeta 1. Muchas luminarias vari ❋lite® usan un tipo de lámpara hid que produce radiación uv. No mir...

  • Page 15

    T able of c ontents 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 xv table of contents introduction about this manual ...................................................................................................... 1 additional documentation................................................................

  • Page 16

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual x v i 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b removing enclosure covers (continued) ............................................................ 35 ballast module assembly replacement .............................................................. 3...

  • Page 17

    T able of c ontents 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 xvii cables note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ground strap cable assembly.....................................................................................

  • Page 18

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual x v i i i 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b notes.

  • Page 19

    I ntroduction 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 1 introduction about this manual this manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the vl2500™ spot luminaire. The manual is intended for use by vari-lite personnel and by vari-lite’s c...

  • Page 20

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get ...

  • Page 21: Hapter

    0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 3 c hapter 1. Description this chapter provides an overview of luminaire features, components and operations. • features • major components • principles of operation.

  • Page 22

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b features overview the vl2500 spot luminaire comes complete with all of the qualities and options designers love from the original series 2000™ fixtures. It is still small, lightweight, and fast with a 700- ...

  • Page 23

    D escription : m ajor c omponents 1 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 5 major components external components the following illustration shows major luminaire components and controls. Head assembly upper enclosure truss hook bracket assembly assembly ac input cable yoke assembly removable lamp as...

  • Page 24: Address

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b menu display the menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the menu display available at the enclosure input...

  • Page 25

    D escription : m ajor c omponents 1 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 7 head components the following illustration shows the major sub-assemblies that are located in the luminaire head assembly. (yoke and enclosure not shown for clarity.) removable cover dual blade cym color/dimmer bulkhead fan ...

  • Page 26

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b yoke components the following illustration shows the major sub-assemblies that are located in the luminaire yoke assembly. (head and enclosure not shown for clarity.) ignitor pcb tilt motor relay main contr...

  • Page 27

    D escription : m ajor c omponents 1 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 9 enclosure components the following illustration shows the major sub-assemblies that are located in the luminaire enclosure assembly. (yoke and head assembly not shown for clarity.) enclosure top covers 150w +24v/6.3a input p...

  • Page 28

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b principles of operation power and data flow diagram the following diagram shows how data and power are distributed in the luminaire. Pan motor tilt motor d a ta i/o dmx input pcb main control pcb input po...

  • Page 29: Hapter

    0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 11 c hapter 2. Maintenance this chapter contains test, service, and standard maintenance procedures. • testing • troubleshooting • maintenance procedures warning: all maintenance procedures are to be performed with power removed from the luminaire. Never remove ...

  • Page 30

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b testing testing software testing software is available in all series 2000 luminaires through the luminaire’s menu system test function. For information on specific tests and test parameters, see the vl250...

  • Page 31

    M aintenance : t roubleshooting 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 13 troubleshooting error messages if a problem occurs during luminaire calibration, at the end of the calibration sequence the menu display will cycle through any applicable error message(s), one at a time until the end of the l...

  • Page 32

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b troubleshooting guide if a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “troubleshooting” on page 13 for more information. The chart below provides possible c...

  • Page 33

    M aintenance : t roubleshooting 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 15 pan no sens luminaire will not pan or hits against stop pan sensor not found eot flag attached to large pulley is not engaging the eot sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through...

  • Page 34

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b maintenance procedures head assembly this section provides removal and replacement procedures for components found in the luminaire head assembly. Lamp replacement parts: 71.2528.0700 warning: remove powe...

  • Page 35

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 17 lamp replacement (continued) note: wear cotton gloves or other covering while servicing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If required, us...

  • Page 36

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b color/gobo/iris bulkhead assembly replacement parts: 21.9676.4120 to remove and replace color/gobo/iris bulkhead assembly: step 1. Disconnect luminaire ac input cable from power source. Step 2. At top hea...

  • Page 37

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 19 standard gobo/color filter replacement warning: users of vari ❋ lite ® luminaires should not install or use metal gobos. The use of metal gobos in any vari ❋ lite ® product may damage the luminaire and could void the ...

  • Page 38

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 2 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b strobe bulkhead replacement parts: 22.9676.0016 to remove and replace strobe bulkhead assembly: step 1. Disconnect luminaire ac input cable from power source. Step 2. At luminaire, remove both top and bot...

  • Page 39

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 21 front assembly removal parts: 22.9676.0016 note: this procedure may be necessary to gain access to other components. To remove and re-install front assembly: step 1. Disconnect luminaire ac input cable from power sour...

  • Page 40

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 2 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b front assembly removal (continued) step 7. At junction connector, disconnect edge motor and zoom motor wires. Step 8. Face head nose upward. At front of bulkhead, using #2 phillips long handle screwdriver...

  • Page 41

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 23 rotating gobo sensor pcb replacement parts: 24.9667.1321 to remove and replace rotating gobo sensor pcb: step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove front assembly. Refer to “front as...

  • Page 42

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 2 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b rotating gobo sensor pcb replacement (continued) caution: always use anti-static precautions when working with pcbs. Step 4. Remove rotating gobo sensor pcb by removing two 4-40 ×1/4” pfz screws. Figure 2...

  • Page 43

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 25 edge motor assembly replacement parts: 21.9667.0310 to remove and replace edge motor assembly: step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove front assembly. Refer to “front assembly rem...

  • Page 44

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 2 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b edge motor assembly replacement (continued) caution: if you use pliers instead of 1/4-inch wrench in next step, ensure you place pliers on standoff on edge motor shaft. Do not hold edge motor shaft with p...

  • Page 45

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 27 edge motor assembly replacement (continued) step 6. At side rail, disconnect edge motor wire connector from junction connector. Figure 2-11 . Figure 2-11: disconnecting edge motor wiring step 7. Remove two 4-40 ×3/8" ...

  • Page 46

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 2 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b lens barrel assembly replacement parts: 21.9676.4306 to remove and replace lens barrel assembly: step 1. Disconnect luminaire ac input cable from power source. Step 2. At top head cover, gradually loosen ...

  • Page 47

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 29 lens barrel assembly replacement (continued) step 7. At front of optical support ring, remove three 8-32 ×3/8" ppz screws. Figure 2-14 . Figure 2-14: lens barrel assembly replacement step 8. At each side of optical su...

  • Page 48

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 3 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b yoke assembly this section provides removal and replacement procedures for components found in the luminaire yoke assembly. Tilt motor assembly replacement parts: 22.9676.0610 to remove and replace tilt m...

  • Page 49

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 31 main control board (mcb) pcb replacement parts: 24.9676.3730 to remove and replace an mcb pcb: step 1. Disconnect luminaire ac input cable from power source. Step 2. At board-side leg, remove yoke leg cover by removin...

  • Page 50

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 3 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b ignitor pcb replacement parts: 24.9661.3126 to remove and replace ignitor pcb: step 1. Disconnect luminaire ac input cable from power source. Figure 2-17: ignitor pcb replacement step 2. At each yoke leg,...

  • Page 51

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 33 ignitor pcb replacement (continued) step 8. Remove two 1/4" hex standoffs from ignitor pcb by removing one 6-32 ×5/ 16" ppz screw and #6 lock washer. Install in same place on new ignitor pcb. Figure 2-18 . Figure 2-18...

  • Page 52

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 3 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b enclosure assembly this section provides removal and replacement procedures for components found in the luminaire enclosure assembly. Removing enclosure covers to gain access to enclosure components, it w...

  • Page 53

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 35 removing enclosure covers (continued) caution: be careful not to damage lens during next step. Step 4. Carefully lay luminaire on its side as shown in figure 2-20 . Make sure that lens does not come into contact with ...

  • Page 54

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 3 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b ballast module assembly replacement parts: 69.9676.0700 to remove and replace ballast module assembly: step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove ballast-s...

  • Page 55

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 37 ballast module assembly replacement (continued) step 6. At ballast, disconnect the following cable assemblies: a. Lamp wires b. Ac input a. Control wiring step 7. Pull lamp wires through ferrite core. Step 8. At botto...

  • Page 56

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 3 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b pan motor / pan belt assembly replacement parts: 21.9678.0864 - pan motor assembly 54.2055.0001 - pan motor belt to remove and replace pan motor assembly: step 1. Using console or internal menus, run lens...

  • Page 57

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 39 to remove and replace pan motor belt: step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire ac input cable from power source. Step 3. At each top enclosure cove...

  • Page 58

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 4 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b pan encoder replacement parts: 24.9678.9729 to remove and replace pan encoder: step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire ac input cable...

  • Page 59

    M aintenance : m aintenance p rocedures 2 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 41 pan eot (end of travel) sensor replacement parts: 86.7002.0003 to remove and replace pan eot sensor: step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire ac in...

  • Page 60

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 4 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b lvs (low-voltage supply) power supply replacement parts: 69.3177.0151 to remove and replace lvs power supply: step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove tw...

  • Page 61: Hapter

    0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 43 c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for assemblies in the vl2500™ spot luminaire. • drawing tree • top assembly • yoke • enclosure • cables warning: all maintenance procedures are to be performed with pow...

  • Page 62

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 4 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b drawing tree vl2500 series spot luminaire continued on the next page vl2500 generic luminaire 21.9676.0010 rev j upper enclosure assembly 21.9676.0800 rev t yoke assembly 21.9676.0600 rev g tilt motor ass...

  • Page 63

    I llustrated p arts b reakdown : d rawing t ree 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 45 drawing tree (continued) continued from previous page upper enclosure assembly 21.9676.0800 rev t vl2500 spot luminaire (continued) back cap assembly 22.9676.0115 rev e tilt plate ground cable assembly 25.9667...

  • Page 64

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 4 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b top assembly vl2500 spot included items kit 28.9676.0001 rev g refer to figure 3-1 . No. Item qty. Um. Description 1 02.8001.0001 1 ea product support sheet, vari-lite customer service 2 02.8052.0001 1 ea...

  • Page 65

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 47 vl2500 spot included items kit (continued) figure 3-1: vl2500 spot included items kit 6 4 2 9 10 8 1 5 3 7 standard gobos 15 13 12 14 11 4 facet prism circle of ovals hypnospiral spiral stones pinwheel.

  • Page 66

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 4 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b vl2500 spot luminaire 20.9676.0001 rev l refer to figure 3-2 . No. Item qty. Um. Description 1 10.9638.0052 1 ea dam, air, vl6 2 10.9676.8632 2 ea cover, yoke thermoform 3 16.9676.0004.01 1 ea label locat...

  • Page 67

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 49 vl2500 spot luminaire (continued) figure 3-2: vl2500 spot luminaire top assembly 11 6 14 19 (x6) 8 7 16 5 18 (x4) 22 13 15 19 (x4) 24 (x4) 12 1 9 4 21 (x2) 10 17 (x8) 2 (x2) 20 23 note: 18 (x2) 25 loop lamp wi...

  • Page 68

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 5 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b vl2500 generic luminaire 21.9676.0010 rev j refer to figure 3-3 . No. Item qty. Um. Description 1 10.9628.0211 1 ea stablizer, pan/tilt 2 10.9676.8617 1 ea heatshield, yoke crossmember 3 10.9676.0083 1 ea...

  • Page 69

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 51 vl2500 generic luminaire (continued) figure 3-3: vl2500 generic luminaire assembly 18 23 13 (x2) 3 6 19 11 (x8) 20 (x8) 5 17 (x2) 4 17 (x2) 7 10 (x5) 21 (x5) 14 (x5) 15 (x4) 8 17 (x4) 16 (x4) 24 (x4) 9 2 12 1 ...

  • Page 70

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 5 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b front assembly 21.9676.4006 rev d refer to figure 3-4 . No. Item qty. Um. Description 1 10.9660.0129 1 ea shaft stop, rotating gobo wheel 2 10.9660.0130 1 ea shaft, rotating gobo wheel 3 10.9660.0219 1 ea...

  • Page 71

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 53 figure 3-4: front assembly 32 55.6506.0009 1 ea spacer, 1/2" rnd .125" lg .375" id shaft 33 55.6589.0003 2 ea standoff, 1/4" rnd 4-40 .606" lg mf 34 55.6663.0007 1 ea standoff, 3/8" rnd, 1.75" lg, ff no. Item ...

  • Page 72

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 5 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b lens barrel assembly 21.9676.4306 rev d refer to figure 3-5 . No. Item qty. Um. Description 1 10.9676.4254 1 ea shaft, zoom bearing 2 10.9676.4256 1 ea wear strip, edge lenses 3 10.9676.4258 1 ea wear str...

  • Page 73

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 55 lens barrel assembly (continued) figure 3-5: lens barrel assembly 4 3 13 11 14 (x2) 12 1 9 10 5 8 7 6 18 (x2) 2 15 (x4) 17 (x4) 20 14 16 22 23 (x2) 19 (x2) 3 16 22 detail a detail a 21 4 detail a.

  • Page 74

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 5 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b sub-barrel group 2 assembly 21.9676.4229 rev c refer to figure 3-6 . Figure 3-6: sub-barrel group 2 assembly no. Item qty. Um. Description 1 10.9676.4223 1 ea barrel, zoom, lower 2 10.9676.4350 1 ea space...

  • Page 75

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 57 motor zoom optics assembly 21.9667.0311 rev a refer to figure 3-7 . Figure 3-7: motor zoom optics assembly no. Item qty. Um. Description 1 44.9660.0262 1 ea motor, 1" linear - zoom 2 52.6579.0005 1 ea conn, 5c...

  • Page 76

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 5 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b rotating gobo wheel assembly 21.9660.0105 rev e refer to figure 3-8 . Note: standard gobos are found in “vl2500 spot included items kit” on page 46 . Figure 3-8: rotating gobo wheel assembly no. Item qty....

  • Page 77

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 59 top cover assembly 22.9676.0008 rev i refer to figure 3-9 . Figure 3-9: top cover assembly no. Item qty. Um. Description 1 06.6018.0011 0.041 ft velcro, double hook, 2" black adh backed 2 07.5049.0001 1 ea lan...

  • Page 78

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 6 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b bottom cover assembly 22.9676.0011 rev e refer to figure 3-10 . Figure 3-10: bottom cover assembly no. Item qty. Um. Description 1 10.9676.8012 1 ea cover, lower 2 53.2008.0008 3 ea nut, #8 push 3 53.6521...

  • Page 79

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 61 reflector assembly 22.9676.0018 rev b refer to figure 3-11 . Figure 3-11: reflector assembly no. Item qty. Um. Description 1 10.9678.0647 4 ea clamp, mounting, reflector 2 22.9660.0338 1 ea assy, disconnect la...

  • Page 80

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 6 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b back cap assembly 22.9676.0115 rev e refer to figure 3-12 . No. Item qty. Um. Description 1 10.9638.0117 3 ea knob, knurled, vl6 back cap/lamp assy. 2 10.9638.0128 1 ea bracket, ignitor cable 3 10.9638.01...

  • Page 81

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 63 back cap assembly (continued) figure 3-12: back cap assembly 1 (x3) 18 10 (x2) 3 24 (13.5") 24 (9.0") 9 14 (x2) 26 (x2) 31 16 (x2) 29 (x2) 5 12 (x2) 6 17 (x4) 20 (x2) 22 11 28 30 (x2) 7 2 15 25 21 13 4 19 27 3...

  • Page 82

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 6 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b fan assembly 22.9676.0090 rev d refer to figure 3-13 . No. Item qty. Um. Description 1 10.9676.0068 1 ea air duct, front fan 2 22.9676.0091 1 ea assy, fan bulkhead 3 22.9676.0095 1 ea air duct, rear fan 4...

  • Page 83

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 65 fan assembly (continued) figure 3-13: fan assembly 1 3 2 5 11 (x4) 16 (x3) 13 (x2) 15 (x2) 10 4 12 6 9 17 7, 8 (x5) 14 11 (x4).

  • Page 84

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 66 29-may-2009 02.9676.0020 b iris/color/gobo bulkhead assembly 21.9676.4120 rev c refer to figure 3-14 . No. Item qty. Um. Description 1 10.9676.4124 1 ea bulkhead, iris/gobo/color 2 21.9676.0118 1 ea assy, iris/gobo motor 3 21.9676.0119 1 ea ...

  • Page 85

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 67 iris/color/gobo bulkhead assembly (continued) figure 3-14: iris/color/gobo bulkhead assembly 4 14 (x7) 9 (x3) 8 7 10 1 3 6 12 (x3) 5 9 (x3) 2 11 13 (x2).

  • Page 86

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 68 29-may-2009 02.9676.0020 b crossfade color assembly 21.9676.0201 rev n refer to figure 3-15 . No. Item qty. Um. Description 1 10.9676.0230.01 4 ea spacer, color wheel 2 10.9676.0230.02 1 ea spacer, color motor 3 10.9676.0234 1 ea aft bulkhea...

  • Page 87

    I llustrated p arts b reakdown : t op a ssembly 3 02.9676.0020 b 29-may-2009 69 figure 3-15: crossfade color assembly 29 55.9676.0255 1 ea belleville spring washer, spec b0500-018-s no. Item qty. Um. Description 14 (x2) dimmer magenta yellow 19 (x4) 20 (x5) 27 (x5) 3 29 1 25 (x2) cyan 12 1 1 1 9 10 ...

  • Page 88

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 7 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b iris/gobo motor assembly 21.9676.0118 rev d refer to figure 3-16 . Figure 3-16: iris/gobo motor assembly no. Item qty. Um. Description 1 10.9621.0097 1 ea stabilizer, stepper, gobo wheel 2 10.9667.1111 1 ...

  • Page 89

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 71 color motor assembly 21.9676.0119 rev d refer to figure 3-17 . Figure 3-17: color motor assembly no. Item qty. Um. Description 1 10.9621.0097 1 ea stabilizer, stepper, gobo wheel 2 10.9676.1120 1 ea color moto...

  • Page 90

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 7 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b gobo wheel assembly 21.9676.4146 rev a refer to figure 3-18 . Figure 3-18: gobo wheel assembly no. Item qty. Um. Description 1 22.9676.4142 1 ea assy, gobo wheel, 12 position fixed 2 41.6006.4202 1 ea ass...

  • Page 91

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 73 color filter wheel assembly 21.9676.4145 rev a refer to figure 3-19 . Figure 3-19: filter wheel assembly no. Item qty. Um. Description 1 22.9676.4142 1 ea assy, gobo wheel, 12 position fixed 2 41.6006.0020 1 e...

  • Page 92

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 7 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b strobe assembly 22.9676.0016 rev h refer to figure 3-20 . No. Item qty. Um. Description 1 10.9676.0043 1 ea bulkhead, strobe mounting 2 10.9676.0019 2 ea strobe blade, dimpled 3 10.9676.0060 2 ea mounting...

  • Page 93

    I llustrated p arts b reakdown : t op a ssembly 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 75 strobe assembly (continued) figure 3-20: strobe assembly 10 (x2) 13 (x2) 7 (x2) 5 (x2) 11 (x2) 1 6 (x4) 9 (x4) 16 (x2) 4 (x2) 8 (x2) 15 (x8) 2 12 (x6) 3 (x2) 14 (x4) note connector orientation on motors black ...

  • Page 94

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 7 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b uv / ir window assembly 22.9676.0140 rev g refer to figure 3-21 . Figure 3-21: uv / ir window assembly no. Item qty. Um. Description 1 10.9676.0058 1 ea uv / ir frame 2 10.9676.0141 1 ea insulator, therma...

  • Page 95

    I llustrated p arts b reakdown : y oke 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 77 yoke yoke assembly 21.9676.0600 rev g refer to figure 3-22 . No. Item qty. Um. Description 1 22.9676.8605 1 ea assy, yoke structure 2 22.9676.0609 1 ea assy, fan 3 22.9676.0610 1 ea assy, tilt motor 4 23.9650.3327 1 ea...

  • Page 96

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 7 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b yoke assembly (continued) figure 3-22: yoke assembly 1 11 (x2) 4 6 (x2) 2 13 8 (x4) 10 (x2) 9 3 7 (x3) 6 (x2) 12 (x2) 6 (x4) 12 (x4) 14 (x2) 5 10 (x2) 13.

  • Page 97

    I llustrated p arts b reakdown : y oke 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 79 tilt motor assembly 22.9676.0610 rev c refer to figure 3-23 . No. Item qty. Um. Description 1 10.9676.7298 1 ea plate, tension adjust, pan motor 2 22.9661.0608 1 ea assy, drive pulley 2a - 10.9661.8640 1 ea codewheel, ...

  • Page 98

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 8 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b tilt motor assembly (continued) figure 3-23: tilt motor assembly 0.080" 2 5 3 step 1. Apply one drop of loctite 603 to motor shaft. Step 2. Install drive pulley on motor shaft using twisting motion to ins...

  • Page 99

    I llustrated p arts b reakdown : y oke 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 81 yoke fan assembly 22.9676.0609 rev a refer to figure 3-24 . Figure 3-24: yoke fan assembly no. Item qty. Um. Description 1 10-9676.0646 1 ea fan tray, yoke arm 2 40.7113.0001 1 ea fan, +24v 80 x 80 x 25 mm 32cfm 3 52.6...

  • Page 100

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 8 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b notes.

  • Page 101

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 83 enclosure upper enclosure assembly 21.9676.0800 rev t refer to figure 3-25 and figure 3-26 . No. Item qty. Um. Description 1 04.9640.0374 1 ea label, p.E. Ground 2 04.9673.0040 1 ea label, 2000 series compliance 3...

  • Page 102

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 8 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b 26 69.9676.0700 1 ea assy, ballast module, 700w arc, shielded 27 23.9678.0686 1 ea fan assy, upper enclosure 28 23.9678.0687 1 ea elec assy, pan eot sensor 29 25.9661.1514 1 ea cable assy, chassis ground ...

  • Page 103

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 85 ar = as required. 64 54.1206.0014 2 ea ring, retaining, 1.375" shaft 1.291" dia grv x .056" wd 65 54.1255.0001 1 ea bearing assy, black flush mount housing 66 54.2055.0001 1 ea belt, timing s2m 210 grv 9 mm wide u...

  • Page 104

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 8 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b upper enclosure assembly (continued) figure 3-25: upper enclosure assembly 5 17 60 (x2) 40 61 75 86 53 (x3) 26 6 83 59, 18 76 (x4) 12 50 (x3) 51 (x4) 53 (x3) 48 (x2) 27 70, 54, 69 84 79 85 1 56, 42 (x2) 3...

  • Page 105

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 87 upper enclosure assembly (continued) figure 3-26: upper enclosure assembly 19 77 (x4) 63 (x4) 54 (x4) 10 (x2) 11 80 (x2) 54 (x4) 53 (x4) 55 (x4) 15 2 3 16 4 72 (x2) 15 16 21 11 80 (x2).

  • Page 106

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 8 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b connector panel assembly 21.9676.0805 rev b refer to figure 3-27 . Figure 3-27: connector panel assembly no. Item qty. Um. Description 1 10.9678.0852.01 1 ea layout, enclosure overlay 2 10.9678.0859 1 ea ...

  • Page 107

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 89 dmx input pcb assembly 24.9663.3895 rev 0 refer to figure 3-28 figure 3-28: dmx input pcb assembly no. Item qty. Um. Description ref. 1 17.9663.3895 1 ea pcb fab, dmx input - 2 52.6259.0006 1 ea header, 5pos mta f...

  • Page 108

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 9 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b ac input pigtail cable assembly 25.9678.0810 rev b refer to figure 3-28 figure 3-29: dmx input pcb assembly no. Item qty. Um. Description 1 52.6274.2313 1 ea strain relief, skintop flex type pg13 blk 2 52...

  • Page 109

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 91 pan tube assembly 21.9678.0880 rev c refer to figure 3-30 . Figure 3-30: pan tube assembly no. Item qty. Um. Description 1 10.9678.0809 1 ea pan toggle stop 2 10.9678.0847 1 ea washer, silicone foam 3 10.9678.0848...

  • Page 110

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 9 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b pan motor assembly 21.9678.0864 rev e refer to figure 3-31 no. Item qty. Um. Description 1 10.9678.0865 1 ea plate, pan motor mount 2 21.9678.0828 1 ea assy, drive pulley, pan - 10.9686.8720 1 ea codewhee...

  • Page 111

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 93 pan motor assembly (continued) figure 3-31: pan motor assembly 0.875" note: vari-lite recommends that this assembly be replaced as a complete assembly. Although you can replace only the motor, the pulley (item 2) ...

  • Page 112

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 9 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b upper enclosure fan assembly 23.9678.0686 rev 0 refer to figure 3-32 . Figure 3-32: upper enclosure fan assembly no. Item qty. Um. Description 1 40.7125.0001 1 ea fan, 24v fal6f24lh 2 52.8231.0007 2 ea te...

  • Page 113

    I llustrated p arts b reakdown : e nclosure 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 95 pan eot sensor electrical assembly 23.9678.0687 rev a refer to figure 3-33 . Figure 3-33: pan eot sensor electrical assembly no. Item qty. Um. Description 1 52.6524.0006 1 ea conn, housing 6 pos. Receptacle 2 52.8...

  • Page 114

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 9 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b notes.

  • Page 115

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 97 cables note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ground strap cable assembly 25.8007.2212 rev 0 refer to figure 3-48 . Figure 3-48: groun...

  • Page 116

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 9 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b lvs chassis ground cable assembly 25.9661.1514 rev a refer to figure 3-49 . Figure 3-49: lvs chassis ground cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea term, ring #6 blue 16-14 awg re...

  • Page 117

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 99 chassis to yoke ground cable assembly 25.9661.1520 rev c refer to figure 3-50 . Figure 3-50: chassis to yoke ground cable assembly no. Item qty. Um. Description 1 52.8250.0006 2 ea term, #8, ring, 10awg 2 73.7089.050...

  • Page 118

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 0 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b yoke to head ground cable assembly 25.9667.0028 rev a refer to figure 3-50 . Figure 3-51: chassis to yoke ground cable assembly no. Item qty. Um. Description 1 52.8250.0001 2 ea term, #8, ring, 10awg 2 ...

  • Page 119

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 101 ignitor to relay cable assembly 25.9676.0030 rev 0 refer to figure 3-52 . Figure 3-52: ignitor to relay cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea term, ring #6 blue 16-14 awg reel pidg 2 52.83...

  • Page 120

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 0 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b tilt plate ground cable assembly 25.9667.0413 rev a refer to figure 3-53 . Figure 3-53: tilt plate ground cable assembly no. Item qty. Um. Description 1 52.8311.0003 1 ea term, ring #6 blue 14-16 awg no...

  • Page 121

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 103 color/gobo t-stat cable assembly 25.9676.0125 rev b refer to figure 3-54 . Figure 3-54: color/gobo t-stat cable assembly no. Item qty. Um. Description 1 52.6523.0002 1 ea conn, housing 2pos. Plug shroud 2 52.8347.00...

  • Page 122

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 0 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b color/fixed bulkheads cable assembly 25.9676.0715 rev f refer to figure 3-55 . No. Item qty. Um. Description 1 04.9676.0715.00 1 ea label set, vl2500 color harness 2 52.6610.0040 1 ea housing, 40 pos db...

  • Page 123

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 105 color/fixed bulkheads cable assembly (contin- ued) figure 3-55: color/fixed bulkheads cable assembly 14, 7, 8 16, 5, 6 14, 7, 8 17, 7, 8 14, 9, 10 (x4 each) 11 (x7) 13 (x2) 12 14, 7, 8 2, 3, 4, 18 15, 5, 6 1 1 1 1 1...

  • Page 124

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 0 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b optics/strobe bulkheads cable assembly 25.9676.0716 rev f refer to figure 3-56 . No. Item qty. Um. Description 1 04.9676.0716.00 1 ea label set, vl2500 color harness 2 52.6610.0034 1 ea housing, 34 pos ...

  • Page 125

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 107 optics/strobe bulkheads cable assy (contin- ued) figure 3-56: optics/strobe bulkheads cable assembly 16, 6, 7 15 2, 3, 4, 18 1 13 1 1 17, 5, 7 16, 6, 7 16, 9, 11 16, 8, 11 16, 10, 12 14 (x4) 16, 8, 11.

  • Page 126

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 0 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b strobe 1 cable assembly 25.9676.0717 rev b refer to figure 3-57 . Figure 3-57: strobe 1 cable assembly no. Item qty. Um. Description 1 04.9676.0716.01 1 ea label, strobe 1 2 52.6523.0004 1 ea conn, hous...

  • Page 127

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 109 fans/disconnect cable assembly 25.9676.0718 rev g refer to figure 3-58 . Figure 3-58: fans/disconnect cable assembly no. Item qty. Um. Description 1 52.6396.2403 1 ea recept, 3 pos mta100 w/ pol tab 24 awg 2 52.6524...

  • Page 128

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 1 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b ot switch to reflector assy. Cable assembly 25.9676.0719 rev a refer to figure 3-59 . Figure 3-59: ot switch to reflector assy. Cable assembly no. Item qty. Um. Description 1 52.8271.0010 1 ea recept, f...

  • Page 129

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 111 pan/tilt control cable assembly 25.9676.0818 rev b refer to figure 3-60 . No. Item qty. Um. Description 1 52.6610.0008 1 ea housing, 20 pos 26-22 awg dbl row unloaded 2 52.6224.1020 1 ea cover, front 20 pos mt latch...

  • Page 130

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 1 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b pan/tilt control cable assembly (continued) figure 3-60: pan/tilt control cable assembly 1, 2, 3, 11 4, 7 (x5) 6 (x3) ,5 4, 7 (x5) 6 (x3) ,5 8 (x7).

  • Page 131

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 113 emi filter to power switch cable assembly 25.9678.0811 rev c refer to figure 3-61 figure 3-61: emi filter to power switch cable assembly no. Item qty. Um. Description 1 52.8313.0001 2 ea rcpt, faston 1/4" 18-14 awg ...

  • Page 132

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 1 4 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b ac input splitter cable assembly 25.9678.0812 rev e refer to figure 3-62 no. Item qty. Um. Description 1 52.6231.0001 1 ea plug housing, mnlok plug 3 pos 2 52.8231.0005 1 ea term, ring #6 blue 16-14 awg...

  • Page 133

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 115 ac input splitter cable assembly (continued) figure 3-62: ac input splitter cable assembly 3 (x2) 4 (x2) 12 5, 9 5, 10 13 11, 6 2 1 7 (x3) 8 note: heatshrink not shown for clarity..

  • Page 134

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 1 6 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b data i/o link cable assembly 25.9678.0813 rev a refer to figure 3-63 figure 3-63: data i/o link cable assembly no. Item qty. Um. Description 1 52.6396.2904 1 ea recept, 4 pos mta100 w/pol tab red clsd e...

  • Page 135

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 117 display cable assembly 25.9678.1825 rev 0 refer to figure 3-64 figure 3-64: display cable assembly no. Item qty. Um. Description 1 52.6396.2406 2 ea recept, 6 pos mta100 w/pol tab wht clsd end 2 73.5116.0123 1.02 ft...

  • Page 136

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 1 8 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b ballast to controller cable assembly 25.9678.0816 rev a refer to figure 3-65 figure 3-65: ballast to controller cable assembly no. Item qty. Um. Description 1 52.6396.3002 1 ea recept, 2 pos mta100 w/po...

  • Page 137

    I llustrated p arts b reakdown : c ables 3 0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 119 lamp supply to relay cable assembly 25.9678.0829 rev a refer to figure 3-66 figure 3-66: lamp supply to relay cable assembly no. Item qty. Um. Description 1 52.8245.0001 1 ea term, ring #10 16 - 14 awg reel pidg 2 5...

  • Page 138

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 2 0 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b dc output cable assembly 25.9678.0821 rev e refer to figure 3-67 figure 3-67: dc output cable assembly no. Item qty. Um. Description 1 52.6464.0002 1 ea conn, housing, sl-156 2 pos 2 52.6464.0003 1 ea c...

  • Page 139: Ppendix

    0 2 . 9 6 7 6 . 0 0 2 0 b 29-may-2009 121 a ppendix a. Technical bulletins and notices vl2500 spot luminaire technical bulletins and notices the following table identifies the current technical bulletins and notices associated with the vl2500™ spot luminaire. If applicable, these improvements have b...

  • Page 140

    Vari ❋lite® - vl2500™ s pot l uminaire s ervice m anual 1 2 2 29-may-2009 0 2 .9 6 7 6 .0 0 2 0 b notes.

  • Page 142

    Vari-lite 10911 petal street dallas, texas 75238 usa 1.877.Vari-lite ❋ fax 1.214.647.8038 www.Vari-lite.Com date: 29-may-2009 / manual part number: 02.9676.0020 b ©2003-2009 vari-lite, a philips group company. All rights reserved. Printed in the u.S.A..