- DL manuals
- Vari Lite
- Spotlight
- VL3000 Series
- Service Manual
Vari Lite VL3000 Series Service Manual
Summary of VL3000 Series
Page 1
Vl3000 ™ & vl3000 ™ q luminaires 02.9678.0010 service m anual.
Page 2
Vari ❋lite ® is a trademark owned by genlyte thomas group llc and is registered in the united states and other countries. Vl1000™, vl2000™, vl2201™, vl2202™, vl2400™ (and the individual product designations), vl3000™, vl3500™, series 1000 ™ , series 2000 ™ , series 3000 ™ , dichro ❋tune ™ , vari ❋im...
Page 3
F oreword 0 2 . 9 6 7 8 . 0 0 1 0 f i how to obtain warranty service a copy of the vari-lite limited warranty was included in the shipping package for this vari ❋lite® product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877- 827-4548) or customerservice@genlyte...
Page 4: Compliance Notice
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual i i 0 2 . 9 6 7 8 . 0 0 1 0 f compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protection agai...
Page 5: Safety Notice
F oreword 0 2 . 9 6 7 8 . 0 0 1 0 f iii safety notice it is extremely important to read all safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation...
Page 6
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual i v 0 2 . 9 6 7 8 . 0 0 1 0 f warning: instructions for continued protection against excessive exposure to uv radiation 1. Many vari ❋lite® luminaires use a lamp that produces uv radiation. Do not look directly at lamp. 2. It is hazardous to...
Page 7: Sicherheitshinweise
F oreword 0 2 . 9 6 7 8 . 0 0 1 0 f v sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installieren bzw. Bedienen. Halten sie bei der installation...
Page 8
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual v i 0 2 . 9 6 7 8 . 0 0 1 0 f warnung: hinweise zum schutz gegen ÜberhÖhte uv-strahlung 1. Viele vari ❋lite®-scheinwerfer verwenden die lampentyp, der uv-strahlen abgibt. Schauen sie nicht direkt in die lampe. 2. Es ist gefährlich, leuchten ...
Page 9: Notes De Sécurité
F oreword 0 2 . 9 6 7 8 . 0 0 1 0 f vii notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que toute docume...
Page 10
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual v i i i 0 2 . 9 6 7 8 . 0 0 1 0 f avertissement: directives pour se protÉger contre une exposition excessive aux rayons uv 1. Plusieurs luminaires vari ❋lite® utilisent une lampe qui produit des rayons uv. Ne pas fixer son regard sur la lamp...
Page 11: Aviso Sobre Seguridad
F oreword 0 2 . 9 6 7 8 . 0 0 1 0 f ix aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y a...
Page 12
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual x 0 2 . 9 6 7 8 . 0 0 1 0 f advertencia: instrucciones para protecciÓn continua contra la exposiciÓn excesiva de radiaciÓn ultra violeta 1. Muchas luminarias vari ❋lite® usan un tipo de lámpara que produce radiación uv. No mire directamente ...
Page 13
F oreword 0 2 . 9 6 7 8 . 0 0 1 0 f xi.
Page 14
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual x i i 0 2 . 9 6 7 8 . 0 0 1 0 f.
Page 15
T able of c ontents 0 2 . 9 6 7 8 . 0 0 1 0 f xiii table of contents introduction about this manual ................................................................................................................... 1 additional documentation ............................................................
Page 16
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual x i v 0 2 . 9 6 7 8 . 0 0 1 0 f main control board (mcb) pcb replacement ..................................................................... 27 motor driver ic replacement for socketed mcbs.....................................................
Page 17
T able of c ontents 0 2 . 9 6 7 8 . 0 0 1 0 f xv gobo/color fan assembly - vl3000q only.......................................................................... 94 gobo/color fan assembly - vl3000q (continued)............................................................... 95 dual fan tray/duct asse...
Page 18
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual x v i 0 2 . 9 6 7 8 . 0 0 1 0 f solid state ignitor pcb......................................................................................................... 149 wheel position sensor pcb assembly.............................................
Page 19
T able of c ontents 0 2 . 9 6 7 8 . 0 0 1 0 f xvii chapter 4. Schematic and wiring diagrams encoder sensor pcb (sheet 1 of 1) ...................................................................................... 207 solid state ignitor pcb (sheet 1 of 1) ...............................................
Page 20
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual x v i i i 0 2 . 9 6 7 8 . 0 0 1 0 f.
Page 21
I ntroduction : a bout t his m anual 0 2 . 9 6 7 8 . 0 0 1 0 f 1 introduction about this manual this manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the vl3000™ series luminaire. The manual is intended for use by vari-lite personnel and by ...
Page 22
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 0 2 . 9 6 7 8 . 0 0 1 0 f customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the ful...
Page 23: Hapter
0 2 . 9 6 7 8 . 0 0 1 0 f 3 c hapter 1. Description this chapter contains descriptions of luminaire features and components. • features • components • principles of operation.
Page 24
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 0 2 . 9 6 7 8 . 0 0 1 0 f features standard features all vl3000 series luminaire have the following standard features: • cym color mixing system. • variable cto color correction. • six-position, fixed color wheel. • full field dimming syst...
Page 25
C omponents : e xternal l uminaire c omponents 0 2 . 9 6 7 8 . 0 0 1 0 f 5 1 components external luminaire components the following illustration shows the external luminaire components and controls. Data thru enter menu ac pwr data in ~ ac in main power switch ac input cable data in data thru produc...
Page 26
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 spot luminaire head and yoke components the following illustration shows the major sub-assemblies that are located in the luminaire head and yoke assemblies. Houses zoom lens and edge mechanisms. Optics ass...
Page 27
C omponents : vl3000 w ash l uminaire h ead and y oke c omponents 0 2 . 9 6 7 8 . 0 0 1 0 f 7 1 vl3000 wash luminaire head and yoke components the following illustration shows the major sub-assemblies that are located in the luminaire head and yoke assemblies. Houses lens configuration. Beam spreade...
Page 28
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 0 2 . 9 6 7 8 . 0 0 1 0 f enclosure components the following illustration shows the major sub-assemblies that are located in the luminaire enclosure assembly. (yoke and head assemblies not shown for clarity.) enclosure top covers 150w +24v...
Page 29
P rinciples of o peration : vl3000 and vl3000q s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 9 1 principles of operation vl3000 and vl3000q spot luminaire functional block diagram.
Page 30
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 0 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 and vl3000q wash luminaire functional block diagram.
Page 31: Hapter
0 2 . 9 6 7 8 . 0 0 1 0 f 11 c hapter 2. Maintenance this chapter contains test, service, and standard maintenance procedures. • testing • troubleshooting • maintenance procedures.
Page 32
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 2 0 2 . 9 6 7 8 . 0 0 1 0 f testing luminaire self-tests the luminaire is capable of running self tests by using the testmenu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the vl3000 user’s man...
Page 33
T esting : a uto r ecalibration 0 2 . 9 6 7 8 . 0 0 1 0 f 13 2 auto recalibration most mechanisms with sensors will check their sensor when at a zero position, if the sensor is not detected within 3 seconds, the mechanism will recalibrate. This applies to all except pan and tilt, pan and tilt are co...
Page 34
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 4 0 2 . 9 6 7 8 . 0 0 1 0 f notes regarding specific mechanisms: • the four color mixers and dimmer will read high when the tab is in the optical sensor. • the fixed color wheel will read low when the magnet is at the sensor and high at ot...
Page 35
T roubleshooting : e rror m essages 0 2 . 9 6 7 8 . 0 0 1 0 f 15 2 troubleshooting error messages if a problem occurs during luminaire calibration, at the end of the calibration sequence the menu display will cycle through any applicable error message(s), one a time until the end of the list is reac...
Page 36
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 6 0 2 . 9 6 7 8 . 0 0 1 0 f troubleshooting guide if a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “error messages” on page 56 for more information. The chart below provides possible causes an...
Page 37
T roubleshooting : t roubleshooting g uide 0 2 . 9 6 7 8 . 0 0 1 0 f 17 2 pan no sens pan sensor not found luminaire will not pan eot flag attached to large pulley is not engaging the eot sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth...
Page 38
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 8 0 2 . 9 6 7 8 . 0 0 1 0 f maintenance procedures lamp replacement vl part no: 71.2557.1200 warning: ensure that power is removed from luminaire when installing lamp. Caution: wear cotton gloves or other covering while installing lamp. To...
Page 39
M aintenance p rocedures : a lign l amp 0 2 . 9 6 7 8 . 0 0 1 0 f 19 2 align lamp the design of the vl3000 luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is greater at the...
Page 40
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 0 0 2 . 9 6 7 8 . 0 0 1 0 f lamp power cut-off switch the lower fan duct assembly is equipped with a lamp power cut-off switch. If the hinged duct is raised during operation, the relay automatically disengages and the lamp will douse. When...
Page 41
M aintenance p rocedures : g obo r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 21 2 gobo replacement warning: remove power from luminaire before performing maintenance. Gobos can be hot after operation. Allow to cool before replacing. Warning: users of vari ❋lite luminaires should not install or use metal ...
Page 42
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 2 0 2 . 9 6 7 8 . 0 0 1 0 f figure 2-4: gobo replacement press from this side front of luminaire gobo wheel gobo assembly carrier top head cover * bottom head cover * 1/4-turn screw gobo wheel (see detail) caution: do not touch glass with ...
Page 43
M aintenance p rocedures : c olor f ilter r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 23 2 color filter replacement warning: remove power from luminaire before performing maintenance. Filters may be hot after operation. Allow to cool before replacing. Repair/replacement procedure step 1. Remove power fro...
Page 44
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 4 0 2 . 9 6 7 8 . 0 0 1 0 f beam spreader (wash only) vl part no: 21.9678.0910 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove both top and bottom head covers by loosening four qua...
Page 45
M aintenance p rocedures : c olor /d immer /s trobe a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 25 2 color/dimmer/strobe assembly vl part no: 22.9678.0402 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover by loosening four 1/4 turn capt...
Page 46
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 6 0 2 . 9 6 7 8 . 0 0 1 0 f strobe assembly replacement vl part no: 22.9678.0403 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover by loosening four 1/4 turn captive s...
Page 47
M aintenance p rocedures : m ain c ontrol b oard (mcb) pcb r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 27 2 main control board (mcb) pcb replacement vl part no: 24.9678.3730 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Note: to determine which yoke leg is wh...
Page 48
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 8 0 2 . 9 6 7 8 . 0 0 1 0 f motor driver ic replacement for socketed mcbs vl part no: 85.3773.0002 repair/replacement procedure note: to improve reliability, vari-lite has introduced main control boards (mcb) with the motor drivers mounted...
Page 49
M aintenance p rocedures : i gnitor b oard r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 29 2 ignitor board replacement vl part no: 24.9661.3126 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At tilt-side leg, remove yoke leg cover by removing four 6-32x...
Page 50
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 3 0 0 2 . 9 6 7 8 . 0 0 1 0 f pan motor assembly/pan belt replacement vl part no: 21.9678.0864 (pan motor) vl part no: 54.2055.0001 (pan belt) repair/replacement procedure (pan motor) step 1. Using console or internal menus, run lens as far ...
Page 51
M aintenance p rocedures : p an m otor a ssembly /p an b elt r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 31 2 b. Disconnect dc wire from lvs. C. Disconnect dmx wire from dmx pcb. D. Disconnect display wire from display. E. Remove ground wire from chassis. Step 5. Remove pan motor assembly. See “repair/re...
Page 52
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 3 2 0 2 . 9 6 7 8 . 0 0 1 0 f pan encoder pcb replacement vl part no: 24.9678.9729 repair/replacement procedure step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire ac input cable fro...
Page 53
M aintenance p rocedures : p an eot s ensor r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 33 2 pan eot sensor replacement vl part no: 23.9678.0687 repair/replacement procedure step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire ac input cable from ...
Page 54
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 3 4 0 2 . 9 6 7 8 . 0 0 1 0 f low voltage power supply (lvs) replacement vl part no: 69.3177.0151 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove two 6-32x1/4" lg ppz s...
Page 55
M aintenance p rocedures : g obo a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 35 2 gobo assembly replacement vl part no: 21.9678.0200 repair/replacement procedure step 1. Run edge to full forward position (dmx 255). Step 2. Disconnect luminaire ac input cable from power source. Step 3. Remove to...
Page 56
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 3 6 0 2 . 9 6 7 8 . 0 0 1 0 f gobo timing adjustments the index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear and top gear of the gobo wheel. The wheel position belt is inst...
Page 57
M aintenance p rocedures : g obo t iming a djustments 0 2 . 9 6 7 8 . 0 0 1 0 f 37 2 figure 2-17: gobo timing adjustments position index pulley so large flange is centered in optical sensor gobo wheel 3 (forward) gobo wheel 2 (middle) gobo wheel 1 (aft) insert a 3" long #4 or m3 screw (or 0.125" dia...
Page 58
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 3 8 0 2 . 9 6 7 8 . 0 0 1 0 f gobo gear planet alignment each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembl...
Page 59
M aintenance p rocedures : g obo g ear p lanet a lignment 0 2 . 9 6 7 8 . 0 0 1 0 f 39 2 figure 2-18: aligning gobo planet gears open 1 2 3 4 5 6 alignment mark 1) start with center gear timing mark facing position 1 (open). 2) rotate center gear clockwise until timing mark is directly across from p...
Page 60
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 0 0 2 . 9 6 7 8 . 0 0 1 0 f spot optic assembly replacement vl part no: 22.9678.0103 repair/replacement procedure to remove spot optics assembly: step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove both top and bo...
Page 61
M aintenance p rocedures : s pot o ptic a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 41 2 step 19. Finish by performing steps 2 through 4 in the removal section in reverse order. Note: to prevent binding, thread edge screw all the way into linear actuator motor before re- installing. Secure righ...
Page 62
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 2 0 2 . 9 6 7 8 . 0 0 1 0 f tilt motor assembly and tilt belt replacement vl part no: 21.9678.0765 (tilt motor) vl part no: 54.2055.0001 (tilt belt) repair/replacement procedure to remove and replace tilt motor: step 1. Disconnect luminair...
Page 63
M aintenance p rocedures : t ilt m otor a ssembly and t ilt b elt r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 43 2 warning: make sure wiring is not pinched during installation. When tightening four 10-32x1/2" ppz screws that mount pan motor assembly, you must tighten in a clockwise pattern starting with ...
Page 64
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 4 0 2 . 9 6 7 8 . 0 0 1 0 f tilt encoder pcb replacement vl part no: 24.9661.9629 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At tilt-side leg, remove yoke leg cover by removing four ...
Page 65
M aintenance p rocedures : t ilt eot s ensor r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 45 2 tilt eot sensor replacement vl part no: 23.9661.1253 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At tilt-side leg, remove yoke leg cover by removing four 6...
Page 66
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 6 0 2 . 9 6 7 8 . 0 0 1 0 f ballast assembly replacement vl part no: 23.9678.1269 (old style) vl part no: 12.9678.1862 (new style) note: vari-lite offers a conversion kit for converting old-style ballasts to new-style ballasts. For informa...
Page 67
M aintenance p rocedures : b allast a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 47 2 table 3: vl3000 ballast connector locations figure 2-26: vl3000 ballast assembly replacement - see next page for instructions on the new style ballast - location connector j102 2-pos connector j103 3-pos mate n...
Page 68
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 8 0 2 . 9 6 7 8 . 0 0 1 0 f repair/replacement procedure (new style ballast) step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire ac input cable from power source. Step 3. At each t...
Page 69
M aintenance p rocedures : 80mm f an r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 49 2 80mm fan replacement vl part no: 40.7145.0004 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover by loosening four quarter-turn captive locking scre...
Page 70
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 5 0 0 2 . 9 6 7 8 . 0 0 1 0 f note: fixtures manufactured before 02/17/05 do not have a heat shield installed between the 80mm fan and the lamp house. Figure 2-28: vl3000 80mm fan replacement 80mm fan assembly shield orientation: 80 mm fan s...
Page 71
M aintenance p rocedures : t ransfer f an a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 51 2 transfer fan assembly replacement vl part no: 21.9678.0678.01 (spot) vl part no: 21.9678.0678.02 (wash) repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. ...
Page 72
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 5 2 0 2 . 9 6 7 8 . 0 0 1 0 f gobo/color (dual) fan assembly replacement vl part no: 21.9678.0659.01 vl part no: 21.9678.0660.01 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove both ...
Page 73
M aintenance p rocedures : y oke f an a ssembly ( x 2) r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 53 2 yoke fan assembly (x2) replacement vl part no: 22.9661.0609 vl part no: 22.9678.0609 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove yoke cove...
Page 74
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 5 4 0 2 . 9 6 7 8 . 0 0 1 0 f upper enclosure fan assembly replacement vl part no: 23.9678.0686 vl part no: 23.9678.0888 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove...
Page 75
M aintenance p rocedures : d isplay pcb a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 0 f 55 2 display pcb assembly replacement vl part no: 24.9678.3825 repair/replacement procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove two 6-32x1/4" lg ppz screws...
Page 76
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 5 6 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 77: Hapter
0 2 . 9 6 7 8 . 0 0 1 0 f 57 c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for all vl3000 assemblies. • drawing trees • top assembly • head assembly • yoke assembly • head/yoke pcb assemblies • enclosure assembly • cable assemblies.
Page 78
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 5 8 0 2 . 9 6 7 8 . 0 0 1 0 f drawing trees vl3000 spot luminaire figure 3-1: vl3000 spot luminaire subassembly drawing tree part 1 vl3000 spot luminaire 20.9678.0001 rev p motor/adapter plate assembly 21.9678.0331 rev 0 continued next page ...
Page 79
D rawing t rees : vl3000 s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 59 3 vl3000 spot luminaire (continued) figure 3-2: vl3000 spot luminaire subassembly drawing tree part 2 upper enclosure assembly 21.9678.0800.01 rev nn spot optic assembly 22.9678.0103 rev r (spot only) zoom box assembly 21.9678.01...
Page 80
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 0 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 wash luminaire figure 3-3: vl3000 wash luminaire subassembly drawing tree part 1 vl3000 wash luminaire 20.9678.0002 rev m motor/adapter plate assembly 21.9678.0331 rev 0 continued next page transfer fan a...
Page 81
D rawing t rees : vl3000 w ash l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 61 3 vl3000 wash luminaire (continued) figure 3-4: vl3000 wash luminaire subassembly drawing tree part 2 dmx input pcb 24.9663.3830 rev b display pcb 24.9678.3825 rev a pan pulley assembly 21.9678.0807 rev e pan motor assembly 21.96...
Page 82
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 2 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 quiet spot luminaire figure 3-5: vl3000q spot luminaire subassembly drawing tree part 1 vl3000q spot luminaire 20.9678.0003 rev e motor/adapter plate assembly 21.9678.0331 rev 0 continued next page transf...
Page 83
D rawing t rees : vl3000 q uiet s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 63 3 vl3000q spot luminaire (continued) figure 3-6: vl3000q spot luminaire subassembly drawing tree part 2 upper enclosure assembly 21.9678.0801.01 rev y spot optic assembly 22.9678.0103 rev r (spot only) zoom box assembly 21...
Page 84
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 4 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 quiet wash luminaire figure 3-7: vl3000q wash luminaire subassembly drawing tree part 1 vl3000q wash luminaire 20.9678.0004 rev f motor/adapter plate assembly 21.9678.0331 rev 0 continued next page transf...
Page 85
D rawing t rees : vl3000 q uiet w ash l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 65 3 vl3000q wash luminaire (continued) figure 3-8: vl3000q wash luminaire subassembly drawing tree part 2 dmx input pcb 24.9663.3830 rev b display pcb 24.9678.3825 rev a pan pulley assembly 21.9678.0807 rev e pan motor assem...
Page 86
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 6 0 2 . 9 6 7 8 . 0 0 1 0 f top assembly included items kit, spot 28.9678.0001 rev h refer to figure 3-9 . No. Item qty. Um. Description 1 02.8001.0001 1 ea product support sheet, vari-lite customer service 2 02.8052.0001 1 ea card, limite...
Page 87
T op a ssembly : i ncluded i tems k it , s pot 0 2 . 9 6 7 8 . 0 0 1 0 f 67 3 included items kit, spot (continued) figure 3-9: included items kit, spot note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in order to keep the lamp’s glass as dirt and gr...
Page 88
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 8 0 2 . 9 6 7 8 . 0 0 1 0 f included items kit, wash 28.9678.0002 rev f refer to figure 3-10 . Figure 3-10: included items kit, wash note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in ord...
Page 89
T op a ssembly : vl3000 and vl3000q s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 69 3 vl3000 and vl3000q spot luminaire 20.9678.0001 rev p 20.9678.0003 rev e refer to figure 3-11 no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.0033.01 1 ea label, warning -...
Page 90
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 7 0 0 2 . 9 6 7 8 . 0 0 1 0 f - 25.9678.0715 1 ea cable assy, head controller (not shown) - 28.9678.0001 1 ea included items kit, vl3000 spot (not shown) 19 53.2001.0003 4 ea nut, 10-32 nylon insert 20 53.2002.0003 4 ea nut, 6-32 hex zinc ny...
Page 91
T op a ssembly : vl3000 and vl3000q s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 71 3 vl3000 spot luminaire (continued) figure 3-11: vl3000 and vl3000q spot luminaire 1 30 (x2) 2 6 7 11 8 9 10 12 14 (x4) 13 15 (x2) 16 (x2) 17 18 22 (x2) 21 (x8) 22 (x2) 25 (x2) 23 (x2) 28 (x2) 29 (x2) 32 (x2) 2 11 3 4 ...
Page 92
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 7 2 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 and vl3000q wash luminaire 20.9678.0002 rev m 20.9678.0004 rev f refer to figure 3-12 no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.0033.01 1 ea label, warn...
Page 93
T op a ssembly : vl3000 and vl3000q w ash l uminaire 0 2 . 9 6 7 8 . 0 0 1 0 f 73 3 17 53.6543.0001 8 ea screw, 6-32 x 3/8" ppb 18 53.6558.0009 11 ea screw, 6-32 x 3/8" lg ppz sems 19 53.6558.0016 2 ea screw, 6-32 x 3/4" ppz sems 20 53.6579.0001 4 ea screw, 10-32 x 1/2" scb 21 53.6613.0001 2 ea scre...
Page 94
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 7 4 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 and vl3000q wash luminaire (continued) figure 3-12: vl3000 and vl3000q wash luminaire 1 3 2 4 5 6 7 8 9 11 10 (x2) 12 (x2) 13 14 (x2) 15 (x2) 16 18 (x2) 17 (x8) 19 (x4) 20 (x4) 21 (x2) 22 (x8) 19 (x2) 24 ...
Page 95
T op a ssembly : g eneric l uminaire a ssemblies 0 2 . 9 6 7 8 . 0 0 1 0 f 75 3 generic luminaire assemblies 21.9678.0010.01 rev g 21.9678.0011.01 rev c refer to figure 3-13 * only used with 22.9678.0705 (yoke structure) rev. D or later or 22.9686.0705. For prior versions of yoke structure, use cent...
Page 96
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 7 6 0 2 . 9 6 7 8 . 0 0 1 0 f generic luminaire assemblies (continued) figure 3-13: vl3000 and vl3000q generic luminaire assemblies 1 2 3 4 5 6 (x4) 7 (x5) 8 (x4) 9 (x4) 10 11 (x4) 12 (x3) 13 (x2) 15 16 (x5) 3a 3b 3c (x3) 4a 4b 4c 4d 14 (x2)...
Page 97
H ead a ssembly : h ead s tructure a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 77 3 head assembly head structure assembly 21.9678.0600 rev c 21.9678.0601 rev a (vl3000 quiet) refer to figure 3-1 figure 3-1: head structure assembly no. Item qty. Um. Description 1 10.9678.8620 1 ea front casting 2 12.9678.862...
Page 98
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 7 8 0 2 . 9 6 7 8 . 0 0 1 0 f head cover assembly 21.9678.0611 rev k (vl3000 quiet) 21.9678.8611 rev 0 refer to figure 3-2 no. Item qty. Um. Description 1 10.9678.0612 1 ea head cover foam baffle 2 10.9678.0649 4 ea ejector spring, black oxi...
Page 99
H ead a ssembly : h ead c over a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 79 3 figure 3-2: head cover assembly 1 5 4 7 10 (x4) 6 (x4) 9 (x4) bottom view bottom view 3 2 (x4) 8 (x4).
Page 100
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 0 0 2 . 9 6 7 8 . 0 0 1 0 f backend assembly 21.9678.0615 rev s 21.9678.0616 rev g (vl3000 quiet) refer to figure 3-3 no. Item qty. Um. Description 1 10.9678.0631 1 ea separation bulkhead 2 10.9678.0635 1 ea exhaust bulkhead 3 10.9678.0637...
Page 101
H ead a ssembly : b ackend a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 81 3 figure 3-3: backend assembly 28 53.6613.0004 3 ea screw, 6-32 x 1/2" scz (added 07-18-03) 29 10.9678.1645 1 ea fan shield, lamp cooling (added 12-09-04) 30 25.9678.0691 1 ea cable assy, air duct ot switch (cable not shown) 25.9678.0...
Page 102
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 2 0 2 . 9 6 7 8 . 0 0 1 0 f 80mm fan assembly 21.9678.0619 rev b refer to figure 3-4 figure 3-4: 80mm fan assembly no. Item qty. Um. Description 1 40.7145.0004 1 ea fan, tubeaxial 80 x 80 x 38mm 28 cfm 230v (added 03/11/04) 2 53.2200.0006 ...
Page 103
H ead a ssembly : uv f ilter b ulkhead a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 83 3 uv filter bulkhead assembly 22.9678.0639 rev c 22.9678.0617 rev a (vl3000 quiet) refer to figure 3-5 figure 3-5: uv filter bulkhead assembly no. Item qty. Um. Description 1 10.9678.0634 1 ea uv filter bulkhead 2 10.9678....
Page 104: Notes
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 4 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 105
H ead a ssembly : s pot g obo a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 85 3 spot gobo assembly 21.9678.0200 rev h (spot only) refer to figure 3-6 no. Item qty. Um. Description 1 10.9678.0215 1 ea bulkhead, gobo module front 2 10.9678.0216 1 ea bulkhead, gobo module rear 3 10.9678.0225 4 ea shaft, gobo wh...
Page 106
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 6 0 2 . 9 6 7 8 . 0 0 1 0 f figure 3-6: spot gobo assembly 31 53.6609.0001 4 ea screw, 6-32 x 3/8" pfz 32 55.6506.0030 1 ea spacer, 3/8" rnd 3/8" lg .257" id thru alum 33 55.2110.0002 1 ea washer, .400" od .260 id .010" thk flat ss (added ...
Page 107
H ead a ssembly : r otating g obo w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 87 3 rotating gobo wheel assembly 21.9678.0210 rev b refer to figure 3-7 figure 3-7: rotating gobo wheel assembly no. Item qty. Um. Description 1 10.9663.1211 10 ea spacer, teflon gobo gear 2 10.9663.1240 5 ea bearing, gobo...
Page 108
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 8 0 2 . 9 6 7 8 . 0 0 1 0 f rotating effects wheel assembly 21.9678.0211 rev b refer to figure 3-8 figure 3-8: rotating effects wheel assembly no. Item qty. Um. Description 1 10.9663.1211 8 ea spacer, teflon gobo gear 2 10.9663.1240 4 ea b...
Page 109
H ead a ssembly : l ong s haft m otor a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 89 3 long shaft motor assembly 21.9678.0243 rev 0 refer to figure 3-9 figure 3-9: long shaft motor assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.9678.0249 1 ea motor, stepper 42mm x 34mm ...
Page 110
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 9 0 0 2 . 9 6 7 8 . 0 0 1 0 f iris assembly 21.9678.0270 rev a refer to figure 3-10 no. Item qty. Um. Description 1 10.9678.0272 1 ea bulkhead, iris 2 10.9678.0273 1 ea motor mount, iris 3 10.9678.0274 1 ea aperture, iris 4 10.9678.0276 1 ea...
Page 111
H ead a ssembly : i ris a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 91 3 iris assembly (continued) figure 3-10: iris assembly 1 2 3 4 5 7 8 9 10 (x2) 11 (x3) 6 12 (x2) 13 (x2) 14 (x3) 16 (x4) 15 7a 7b 7b.
Page 112
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 9 2 0 2 . 9 6 7 8 . 0 0 1 0 f hot box assembly 21.9678.8640.01 rev d (spot) 21.9678.8640.02 rev d (wash) 21.9678.8698.01 rev c (quiet spot) 21.9678.8698.02 rev c (quiet wash) refer to figure 3-11 no. Item qty. Um. Description 1 04.9678.0042 ...
Page 113
H ead a ssembly : h ot b ox a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 93 3 hot box assembly (continued) figure 3-11: hot box assembly 1 2 3 4 5 (x3) 6 11 13 (x3) 14 (x2) 12 (x4) 15 (x8) 16 (x4) 17 (x4) 18 (x3) 19 (x3) 20 8 (x4) 10 (x4) 7 (x4) 9 (x4) wash version spot version.
Page 114
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 9 4 0 2 . 9 6 7 8 . 0 0 1 0 f gobo/color fan assembly - vl3000q only 21.9678.0659.01 rev d refer to figure 3-13 no. Item qty. Um. Description 1 10.9678.0665 1 ea spring, extension elongated ho 2 22.9678.0661 1 ea assy, fan tray 3 22.9678.066...
Page 115
H ead a ssembly : g obo /c olor f an a ssembly - vl3000q ( continued ) 0 2 . 9 6 7 8 . 0 0 1 0 f 95 3 gobo/color fan assembly - vl3000q (continued) figure 3-12: gobo/color fan assembly 1 2 3 4 5 (x3) 6 (x2) 7 (x2) 8 11 10 (x2) 5 (x3) 4 spring installed as shown 8 12.
Page 116
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 9 6 0 2 . 9 6 7 8 . 0 0 1 0 f dual fan tray/duct assembly 21.9678.0660.01 rev b refer to figure 3-13 figure 3-13: dual fan tray/duct assembly no. Item qty. Um. Description 1 10.9678.0665 1 ea spring, extension elongated hook (changed 06-29-0...
Page 117
H ead a ssembly : h ead f ront f an a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 97 3 head front fan assembly 23.9678.0684 rev 0 refer to figure 3-14 figure 3-14: head front fan assembly no. Item qty. Um. Description 1 40.7125.0001 1 ea fan, 24v fal6f24lh 2 52.6523.0002 1 ea conn, housing 2pos plug shrouded ...
Page 118
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 9 8 0 2 . 9 6 7 8 . 0 0 1 0 f head front fan assembly - vl3000q only 23.9678.0699 rev a refer to figure 3-14 figure 3-15: head front fan assembly - vl3000q only no. Item qty. Um. Description 1 40.7125.0001 1 ea fan, 24v fal6f24lh 2 52.6523.0...
Page 119
H ead a ssembly : t ransfer f an a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 99 3 transfer fan assembly 21.9678.0678.01 rev c (spot) 21.9678.0678.02 rev c (wash) refer to figure 3-16 figure 3-16: transfer fan assembly no. Item qty. Um. Description 1 10.9678.0679 1 ea transfer fan tray 2 23.9678.0695 1 ea fa...
Page 120: Notes
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 0 0 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 121
H ead a ssembly : s pot o ptic a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 101 3 spot optic assembly 22.9678.0103 rev r (spot only) refer to figure 3-17 and figure 3-18 no. Item qty. Um. Description 1 10.9678.1131 1 ea forward pulley shaft (changed 12-15-04) 2 10.9678.0127 1 ea pulley, idler 3 10.9678.0129 ...
Page 122
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 0 2 0 2 . 9 6 7 8 . 0 0 1 0 f 26 23.9678.1120 1 ea linear actuator assembly - 44.9678.0119 1 ea linear actuator edge drive - 52.6467.0004 1 ea 4 pos 30-24 awg crimp phr - 52.6467.0024 4 ea contact, socket 30-24awg crimp (reel) ph (jst) 27 ...
Page 123
H ead a ssembly : s pot o ptic a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 103 3 spot optic assembly (continued) figure 3-17: spot optic assembly view 1 23 33 (x2) 24 36 (x4) 21 33 (x2) 36 (x4) 20 26 35 33 (x3) 48 34 40 (x2) 41 (x6) 49 detail f-f detail e-e f e e f 25 9 33 (x2).
Page 124
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 0 4 0 2 . 9 6 7 8 . 0 0 1 0 f spot optic assembly (continued) figure 3-18: spot optic assembly view 2 44 37 4 * interconnect pcb and zoom motor removed for clarity. Detail a-a detail b-b detail c-c 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 ...
Page 125
H ead a ssembly : z oom b ox a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 105 3 zoom box assembly 21.9678.0110 rev f refer to figure 3-19 figure 3-19: zoom box assembly no. Item qty. Um. Description 1 10.9678.0124 1 ea zoom box 2 10.9678.0125 1 ea brace, focus 3 10.9678.0126 1 ea brace, rear 4 53.6530.0006 1...
Page 126
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 0 6 0 2 . 9 6 7 8 . 0 0 1 0 f group 1 lens assembly 22.9678.1181 rev a (formerly 22.9678.0181) refer to figure 3-20 figure 3-20: group 1 lens assembly no. Item qty. Um. Description 1 10.9678.0187 1 ea lens cap, group 1 2 10.9678.0175 1 ea ...
Page 127
H ead a ssembly : g roup 2 l ens a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 107 3 group 2 lens assembly 22.9678.0182 rev a refer to figure 3-21 figure 3-21: group 2 lens assembly no. Item qty. Um. Description 1 10.9678.1127 1 ea lens retainer, group 2 (changed 6-12-03) 2 10.9678.0177 1 ea lens spacer, l6-l...
Page 128
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 0 8 0 2 . 9 6 7 8 . 0 0 1 0 f group 3 lens assembly 22.9678.0183 rev 0 refer to figure 3-22 figure 3-22: group 3 lens assembly no. Item qty. Um. Description 1 10.9678.0193 1 ea lens retainer, group 3 2 10.9678.0192 1 ea spacer, lens 8-9/g3...
Page 129
H ead a ssembly : g roup 4 l ens a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 109 3 group 4 lens assembly 22.9678.0199 rev 0 refer to figure 3-23 figure 3-23: g4 lens mount assembly no. Item qty. Um. Description 1 12.9678.0198 2 ea ring block, machined g4 2 22.9678.0174 1 ea lens assy, group 4 3 53.6558.0001...
Page 130
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 1 0 0 2 . 9 6 7 8 . 0 0 1 0 f right edge bearing assembly 22.9678.1103 rev c refer to figure 3-24 figure 3-24: right edge bearing assembly no. Item qty. Um. Description 1 12.9678.1102 1 ea edge bearing, machined casting right 2 54.2056.000...
Page 131
H ead a ssembly : l eft e dge b earing a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 111 3 left edge bearing assembly 22.9678.1105 rev c refer to figure 3-25 figure 3-25: left edge bearing assembly no. Item qty. Um. Description 1 12.9678.1104 1 ea edge bearing, machine left 2 54.2056.0001 4 ea ring, retaining...
Page 132
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 1 2 0 2 . 9 6 7 8 . 0 0 1 0 f zoom cam assembly 22.9678.1106 rev b refer to figure 3-26 figure 3-26: zoom cam assembly no. Item qty. Um. Description 1 10.9678.1107 1 ea zoom timing cam 2 10.9678.1108 1 ea pulley flange 3 10.9678.1118 1 ea ...
Page 133
H ead a ssembly : z oom m otor t ensioning a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 113 3 zoom motor tensioning assembly 22.9678.1113 rev b refer to figure 3-27 figure 3-27: zoom motor tensioning assembly no. Item qty. Um. Description 1 10.9678.0338 1 ea pulley, zoom motor (changed 03-07-06) 2 10.9678.11...
Page 134
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 1 4 0 2 . 9 6 7 8 . 0 0 1 0 f interconnect light shield assembly 22.9678.1115 rev d refer to figure 3-28 figure 3-28: interconnect light shield assembly no. Item qty. Um. Description 1 10.9678.1114 1 ea shield, interconnect mount/light 2 2...
Page 135
H ead a ssembly : r od c lamp a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 115 3 rod clamp assembly 22.9678.0149 rev b refer to figure 3-29 figure 3-29: rod clamp assembly no. Item qty. Um. Description 1 10.9678.0151 1 ea clamp, optic rod cast 2 53.2008.0006 2 ea spring clip, 6-32 3 53.6616.0001 2 ea screw, ...
Page 136
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 1 6 0 2 . 9 6 7 8 . 0 0 1 0 f color/dimmer/strobe assembly 22.9678.0402 rev m 22.9678.0462 rev d (vl3000q) refer to figure 3-30 no. Item qty. Um. Description 1 10.9678.0324 1 ea pulley, fixed color wheel 2 10.9678.0337 1 ea drive pulley, f...
Page 137
H ead a ssembly : c olor /d immer /s trobe a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 117 3 26 53.5559.0250 12 ea screw, 6-32 x 1/4" set cone po 27 53.5638.0252 12 ea screw, 6-32 x 1/4"lg pfs undercut head 28 53.6558.0001 7 ea screw, 6-32 x 3/8" ppz 29 53.6597.0001 2 ea screw, 4-40 x 3/16" ppz 30 53.6608.0...
Page 138
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 1 8 0 2 . 9 6 7 8 . 0 0 1 0 f color/dimmer/strobe assembly (continued) figure 3-30: color/dimmer/strobe assembly 1 2 3 (x2) 4 5 6 7 8 9 (x5) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 (x5) 24 25 5 6 6 25 (x2) 25 (x5) 25 (x4) 26 (x10) 26 (x2...
Page 139
H ead a ssembly : m otor /a dapter p late a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 119 3 motor/adapter plate assembly 21.9678.0331 rev 0 refer to figure 3-31 figure 3-31: motor/adapter plate assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.5031.0001 1 ea motor, stepper...
Page 140
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 2 0 0 2 . 9 6 7 8 . 0 0 1 0 f fixed color wheel assembly 21.9678.0334 rev d refer to figure 3-32 no. Item qty. Um. Description 1 10.9678.0322 1 ea spin shaft, color wheel 2 10.9678.0332 6 ea sliding retainer 3 10.9678.0333 6 ea retainer cl...
Page 141
H ead a ssembly : f ixed c olor w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 121 3 fixed color wheel assembly (continued) figure 3-32: fixed color wheel assembly 1 2 (x6) 3 (x6) 4 11 (x6) 12 (x3) 13 14 (x6) open pos 1 congo blue pos 2 orange pos 3 kelly pos 4 dark pos 5 magenta pos 6 deep green fushia...
Page 142
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 2 2 0 2 . 9 6 7 8 . 0 0 1 0 f strobe assembly 22.9678.0403 rev f refer to figure 3-33 figure 3-33: strobe assembly no. Item qty. Um. Description 1 10.9678.0491 4 ea bumper stop, strobe (changed on 6-18-03) 2 10.9678.0465 1 ea strobe bulkhe...
Page 143
H ead a ssembly : s trobe a ssembly (vl3000 q uiet ) 0 2 . 9 6 7 8 . 0 0 1 0 f 123 3 strobe assembly (vl3000 quiet) 22.9678.0463 rev b refer to figure 3-33 figure 3-34: strobe assembly no. Item qty. Um. Description 1 10.9678.0491 4 ea bumper stop, strobe 2 10.9678.0465 1 ea strobe bulkhead 3 22.9678...
Page 144
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 2 4 0 2 . 9 6 7 8 . 0 0 1 0 f right strobe blade assembly 22.9678.0467 rev c refer to figure 3-35 figure 3-35: right strobe blade assembly no. Item qty. Um. Description 1 10.9678.0464 1 ea strobe blade (changed 07-29-04) 2 10.9678.0432 1 e...
Page 145
H ead a ssembly : l eft s trobe b lade a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 125 3 left strobe blade assembly 22.9678.0468 rev c refer to figure 3-36 figure 3-36: left strobe blade assembly no. Item qty. Um. Description 1 10.9678.0464 1 ea strobe blade (changed 07-29-04) 2 10.9678.0432 1 ea hub, strob...
Page 146
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 2 6 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000q strobe motor assembly 23.9678.0499 rev a refer to figure 3-37 figure 3-37: vl3000q strobe motor assembly no. Item qty. Um. Description 1 44.5035.0001 1 ea stepper motor, 2 phase, pk 2 52.6524.0004 1 ea...
Page 147
H ead a ssembly : d immer w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 127 3 dimmer wheel assembly 22.9678.0435 rev d refer to figure 3-38 figure 3-38: dimmer wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0494 1 ea glass, coated dimmer wheel (chan...
Page 148
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 2 8 0 2 . 9 6 7 8 . 0 0 1 0 f cyan wheel assembly 22.9678.0472 rev c refer to figure 3-39 figure 3-39: cyan wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0471 1 ea glass, cyan color wh...
Page 149
H ead a ssembly : y ellow w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 129 3 yellow wheel assembly 22.9678.0474 rev b refer to figure 3-40 figure 3-40: yellow wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0473 1 ea glass, yellow color wheel 1 2 pa...
Page 150
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 3 0 0 2 . 9 6 7 8 . 0 0 1 0 f magenta wheel assembly 22.9678.0476 rev b refer to figure 3-41 figure 3-41: magenta wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0475 1 ea glass, magenta...
Page 151
H ead a ssembly : cto w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 131 3 cto wheel assembly 22.9678.0478 rev b refer to figure 3-42 figure 3-42: cto wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0477 1 ea glass, coated cto 2 painted timing mark (d...
Page 152
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 3 2 0 2 . 9 6 7 8 . 0 0 1 0 f gobo clamp assembly 22.9678.0693 rev a refer to figure 3-43 figure 3-43: gobo clamp assembly no. Item qty. Um. Description 1 12.9678.0691 1 ea gobo clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x 0.625"...
Page 153
H ead a ssembly : c olor c lamp a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 133 3 color clamp assembly 22.9678.0694 rev a refer to figure 3-44 figure 3-44: color clamp assembly no. Item qty. Um. Description 1 12.9678.0692 1 ea color clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x .625"lg pps zinc pla...
Page 154
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 3 4 0 2 . 9 6 7 8 . 0 0 1 0 f edge lead screw assembly 22.9678.1126 rev b refer to figure 3-45 figure 3-45: edge lead screw assembly no. Item qty. Um. Description 1 10.9678.1119 1 ea lead screw, edge 2 55..6616.0007 1 ea standoff, 3/8" hex...
Page 155
H ead a ssembly : b eam s preader a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 135 3 beam spreader assembly 21.9678.0910 rev a (wash only) refer to figure 3-46 figure 3-46: beam spreader assembly no. Item qty. Um. Description 1 10.9678.0945 1 ea tube, wash light baffle 2 21.9678.0920 1 ea assy, concave lens ...
Page 156
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 3 6 0 2 . 9 6 7 8 . 0 0 1 0 f stationary concave lens assembly 21.9678.0920 rev a (wash only) refer to figure 3-47 figure 3-47: stationary concave lens assembly no. Item qty. Um. Description 1 10.9678.0927 2 ea bearing shaft, beam spreader...
Page 157
H ead a ssembly : t ranslating c onvex l ens a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 137 3 translating convex lens assembly 21.9678.0930 rev b (wash only) refer to figure 3-48 figure 3-48: translating convex lens assembly no. Item qty. Um. Description 1 10.9678.0936 1 ea stop, beam spreader 2 10.9678.09...
Page 158
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 3 8 0 2 . 9 6 7 8 . 0 0 1 0 f condenser lens assembly 21.9678.0940 rev c (wash only) refer to figure 3-49 figure 3-49: condenser lens assembly no. Item qty. Um. Description 1 10.9678.0928 2 ea lens clamp, beam spreader 2 10.9678.0941 1 ea ...
Page 159
H ead a ssembly : a perture b ulkhead a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 139 3 aperture bulkhead assembly 21.9678.0950 rev b (wash only) refer to figure 3-50 figure 3-50: aperature bulkhead assembly no. Item qty. Um. Description 1 10.9678.0225 2 ea shaft, gobo wheel 2 10.9678.0952 1 ea wash bulkhea...
Page 160
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 4 0 0 2 . 9 6 7 8 . 0 0 1 0 f beam spreader light baffle assembly 21.9678.0991 rev a (wash only) refer to figure 3-51 figure 3-51: beam spreader light baffle assembly no. Item qty. Um. Description 1 10.9678.0658 8 ea plate, counterweight 2...
Page 161
Y oke a ssembly : y oke a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 141 3 yoke assembly yoke assembly 21.9678.0700 rev j 21.9678.0701 rev b (vl3000 quiet) refer to figure 3-52 no. Item qty. Um. Description 1 10.9678.0764 1 ea plate, tilt encoder mount 2 10.9678.0756 1 ea ignitor shield 3 21.9678.0765 1 ea a...
Page 162
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 4 2 0 2 . 9 6 7 8 . 0 0 1 0 f yoke assembly (cont.) figure 3-52: yoke assembly 2 1 3 4 5 6 8 9 10 11 (x8) 13 (x2) 12 (x2) 13 (x3) 14 (x4) 15 (x2) 16 19 7 13 (x2) 13 (x4) 14 (x2) 4 13 13 (x2) 17 18 (x2) 19 20 (x2) 21 (x2).
Page 163
Y oke a ssembly : t ilt m otor a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 143 3 tilt motor assembly 21.9678.0765 rev e refer to figure 3-53 figure 3-53: tilt motor assembly no. Item qty. Um. Description 1 10.9678.0763 1 ea plate, tilt motor mount 2 21.9678.0708 1 ea assy, drive pulley - 10.9678.8720 1 ea c...
Page 164
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 4 4 0 2 . 9 6 7 8 . 0 0 1 0 f relay electrical assembly 23.9650.3327 rev b refer to figure 3-54 figure 3-54: relay electrical assembly no. Item qty. Um. Description 1 04.9650.0044 1 ea label, relay wiring -vl7 2 52.8271.0005 2 ea recept, f...
Page 165
Y oke a ssembly : y oke f an a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 145 3 yoke fan assembly 22.9661.0609 rev c 22.9678.0609 rev a (vl3000 quiet) refer to figure 3-55 figure 3-55: yoke fan assembly no. Item qty. Um. Description 1 10.9661.0646 1 ea fan tray 2 40.7113.0001 1 ea fan, +24v 80 x 80 x 25mm, 3...
Page 166
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 4 6 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 167
H ead /y oke pcb a ssemblies : c olor s ensor pcb #1 m ount a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 147 3 head/yoke pcb assemblies color sensor pcb #1 mount assembly 22.9678.0481 rev b refer to figure 3-56 figure 3-56: color sensor #1 pcb mount assembly no. Item qty. Um. Description 1 10.9678.0482 1 ea ...
Page 168
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 4 8 0 2 . 9 6 7 8 . 0 0 1 0 f color sense pcb #2 mount assembly 22.9678.0489 rev b refer to figure 3-57 figure 3-57: color sense pcb #2 mount assembly no. Item qty. Um. Description 1 10.9678.0452 1 ea pcb mount, color sense #2 2 24.9678.34...
Page 169
H ead /y oke pcb a ssemblies : s olid s tate i gnitor pcb 0 2 . 9 6 7 8 . 0 0 1 0 f 149 3 solid state ignitor pcb 24.9661.3126 rev 0 refer to figure 3-58 ref. Item qty. Um. Description - 11.9661.1126 1 ea pcb, solid state ignitor j1, j2, j3, j4 52.8218.0003 4 ea term, pc, 6-32 screw - 53.6690.0001 4...
Page 170
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 5 0 0 2 . 9 6 7 8 . 0 0 1 0 f solid state ignitor pcb (continued) figure 3-58: solid state ignitor pcb.
Page 171
H ead /y oke pcb a ssemblies : w heel p osition s ensor pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 151 3 wheel position sensor pcb assembly 24.9678.3240 rev 0 refer to figure 3-59 figure 3-59: wheel position sensor pcb assembly no. Item qty. Um. Description 1 17.9678.3240 1 ea pcb, wheel position senso...
Page 172
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 5 2 0 2 . 9 6 7 8 . 0 0 1 0 f vl3000 controller pcb 24.9678.3730 rev 0 this item is only available as an assembly. Figure 3-60: vl3000 controller pcb.
Page 173
H ead /y oke pcb a ssemblies : w ash z oom i nterconnect pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 153 3 wash zoom interconnect pcb assembly 24.9678.3916 rev 0 (wash only) refer to figure 3-61 figure 3-61: wash zoom interconnect pcb assembly ref. Item qty. Um. Description - 11.9678.1116 1 ea pcb zoom ...
Page 174
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 5 4 0 2 . 9 6 7 8 . 0 0 1 0 f arc zoom interconnect pcb assembly 24.9678.3116 rev 0 (spot only) refer to figure 3-62 ref. Item qty. Um. Description - 04.9678.1116.00 1 ea label set zoom harness (not shown) - 11.9678.1116 1 ea pcb zoom inte...
Page 175
H ead /y oke pcb a ssemblies : a rc z oom i nterconnect pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 155 3 zoom interconnect pcb assembly (continued) figure 3-62: arc zoom interconnect pcb assembly.
Page 176
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 5 6 0 2 . 9 6 7 8 . 0 0 1 0 f zoom sensor (target) pcb assembly 24.9678.3112 rev 0 refer to figure 3-63 figure 3-63: zoom sensor pcb assembly ref. Item qty. Um. Description - 11.9678.0112 1 ea pcb, vl3000 zoom sensor j1 52.6447.0008 1 ea h...
Page 177
H ead /y oke pcb a ssemblies : i ndex s ensor pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 157 3 index sensor pcb assembly 24.9663.3231 rev 0 refer to figure 3-64 figure 3-64: index sensor pcb assembly no. Item qty. Um. Description ref. 1 11.9663.1231 1 ea pcb, index sensor - 2 52.6447.0009 1 ea header, ...
Page 178
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 5 8 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 179
E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 159 3 enclosure assembly upper enclosure assembly 21.9678.0800.01 rev nn 21.9678.0801.01 rev y (vl3000 quiet) refer to figure 3-65 and figure 3-66 no. Item qty. Um. Description 1 04.9640.0374 1 ea label, p.E. Ground 2 04.96...
Page 180
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 6 0 0 2 . 9 6 7 8 . 0 0 1 0 f 22 21.9678.0864 1 ea assy, pan motor 23 21.9678.0881 1 ea assy, pan tube 24 22.9678.0851 1 ea assy, upper enclosure 25 23.9678.0686 1 ea fan assy, upper enclosure 23.9678.0888 1 ea fan assy, upper enclosure, s...
Page 181
E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 161 3 48 53.6626.0001 1 ea screw, 10-32 x 1/2" ppz 49 53.6634.1000 1 ea screw, 3/8-16 x 1.00" lg soc 50 53.6653.0502 4 ea screw, 1/4-20 x 1/2"lg soc ( not used on vl3000q ) 51 54.1206.0014 2 ea ring, retaining 52 54.1255.00...
Page 182
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 6 2 0 2 . 9 6 7 8 . 0 0 1 0 f upper enclosure assembly (continued) figure 3-65: upper enclosure assembly part 1 2 3 5 8 8 9 9 18 14 15 15 20 44 (x4) 42 (x4) 43 (x4) 43 (x2) 66 (x2) 50 (x4) 14 59 64 (x4) 66 (x2) 43 (x2).
Page 183
E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 163 3 upper enclosure assembly (continued) figure 3-66: upper enclosure assembly part 2 pan tube mechanism assembly electronics assembly choke and duct assembly 6 12 23 17 16 38 49 21 30 (x2) 19 19a 19b 19c 19d 22 7 24 26 2...
Page 184
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 6 4 0 2 . 9 6 7 8 . 0 0 1 0 f ventilation cover assembly - standard 21.9661.1254 rev c refer to figure 3-67 figure 3-67: ventilation cover assembly no. Item qty. Um. Description 1 10.9661.1249 4 ea post, truss hook 2 10.9661.1350 1 ea cove...
Page 185
E nclosure a ssembly : v entilation c over a ssembly - vl3000 q uiet 0 2 . 9 6 7 8 . 0 0 1 0 f 165 3 ventilation cover assembly - vl3000 quiet 21.9686.0840.02 rev b refer to figure 3-67 no. Item qty. Um. Description 1 10.9686.1249 4 ea post, truss hook 1a 10.9678.0850 4 ea post, truss hook, short, e...
Page 186
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 6 6 0 2 . 9 6 7 8 . 0 0 1 0 f ventilation cover assembly - vl3000 quiet (continued) figure 3-68: ventilation cover assembly 1 (x4) 2 8 (x4) 9 (x4) 10 (x4) 6 3 4 5 7 (x2) early production current 1a (x4) 1b (x4).
Page 187
E nclosure a ssembly : p anel a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 167 3 panel assembly 21.9678.0805 rev l refer to figure 3-69 figure 3-69: panel assembly no. Item qty. Um. Description 1 10.9678.0852.01 1 ea layout, enclosure overlay (changed 01-06-04) 2 10.9678.0859 1 ea bracket, input 3 10.9678.08...
Page 188
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 6 8 0 2 . 9 6 7 8 . 0 0 1 0 f dmx input pcb 24.9663.3830 rev b refer to figure 3-70 figure 3-70: dmx input pcb no. Item qty. Um. Description ref. 1 11.9663.1830 1 ea pcb fab, dmx input - 2 52.6259.0006 1 ea header, 5pos mta frct lok strt p...
Page 189
E nclosure a ssembly : d isplay pcb 0 2 . 9 6 7 8 . 0 0 1 0 f 169 3 display pcb 24.9678.3825 rev a refer to figure 3-71 ref. Item qty. Um. Description - 11.9678.2825 1 ea pcb board, vl3000 display - 40-0968 1 ea header, 20 pos samtec mtlw .1 ls j1 52.6365.0012 1 ea header, 6pos mta100 shrouded r/a -...
Page 190
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 7 0 0 2 . 9 6 7 8 . 0 0 1 0 f display pcb (continued) figure 3-71: display pcb top side bottom side view from component side.
Page 191
E nclosure a ssembly : ac i nput p igtail c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 171 3 ac input pigtail cable assembly 25.9678.0810 rev b refer to figure 3-72 figure 3-72: ac input pigtail cable assembly no. Item qty. Um. Description 1 52.6274.2313 1 ea strain relief, skintop flex type pg13 blk ...
Page 192
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 7 2 0 2 . 9 6 7 8 . 0 0 1 0 f pan pulley assembly 21.9678.0807 rev e refer to figure 3-73 figure 3-73: pan pulley assembly no. Item qty. Um. Description 1 10.9678.0750 1 ea timing pulley, 2mm gt 150 tooth 2 10.9678.0855 1 ea pan flag 3 53....
Page 193
E nclosure a ssembly : p an m otor a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 173 3 pan motor assembly 21.9678.0864 rev e refer to figure 3-74 figure 3-74: pan motor assembly no. Item qty. Um. Description 1 10.9678.0865 1 ea plate, pan motor mount 2 21.9678.0828 1 ea assy, drive pulley, pan - 10.9678.0720 ...
Page 194
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 7 4 0 2 . 9 6 7 8 . 0 0 1 0 f pan tube assembly 21.9678.0881 rev 0 refer to figure 3-75 figure 3-75: pan tube assembly no. Item qty. Um. Description 1 10.9678.0809 1 ea pan toggle stop 2 10.9678.0847 1 ea silicone foam washer 3 10.9678.084...
Page 195
C able a ssemblies : p an eot s ensor e lectrical a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 175 3 cable assemblies pan eot sensor electrical assembly 23.9678.0687 rev a refer to figure 3-76 figure 3-76: pan eot sensor electrical assembly no. Item qty. Um. Description 1 52.6524.0006 1 ea conn, housing 6 po...
Page 196
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 7 6 0 2 . 9 6 7 8 . 0 0 1 0 f lvs chassis ground cable assembly 25.9661.1514 rev a refer to figure 3-77 figure 3-77: lvs chassis ground cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea term, ring #6 blue 16-14 awg reel pidg...
Page 197
C able a ssemblies : c hassis t o y oke g round c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 177 3 chassis to yoke ground cable assembly 25.9661.1520 rev c refer to figure 3-78 figure 3-78: chassis to yoke ground cable assembly no. Item qty. Um. Description 1 52.8250.0006 2 ea term, #8, ring, 10awg 2 ...
Page 198
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 7 8 0 2 . 9 6 7 8 . 0 0 1 0 f head to back cap ground cable assembly 25.9661.1522 rev b refer to figure 3-79 . Figure 3-79: head to back cap ground cable assembly no. Item qty. Um. Description 1 52.8311.0003 2 ea term, ring #6 14-16 awg no...
Page 199
C able a ssemblies : r elay to i gnitor c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 179 3 relay to ignitor cable assembly 25.9661.1526 rev c refer to figure 3-80 . Figure 3-80: ignitor to relay cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea term, ring #6 blue 16-14 awg reel pidg (ch...
Page 200
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 8 0 0 2 . 9 6 7 8 . 0 0 1 0 f yoke to ac fan cable assembly 25.9678.0012 rev a refer to figure 3-81 figure 3-81: yoke to fan ac fan cable assembly no. Item qty. Um. Description 1 52.6665.0001 2 ea contact, 22-26awg male mate-n-lok 2 2 52.6...
Page 201
C able a ssemblies : b ackcap i nterlok to g obo f an i nterlok c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 181 3 backcap interlok to gobo fan interlok cable assembly 25.9678.0014 rev b refer to figure 3-82 figure 3-82: backcap interlok to gobo fan interlok cable assembly no. Item qty. Um. Descriptio...
Page 202
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 8 2 0 2 . 9 6 7 8 . 0 0 1 0 f air duct ot switch cable assembly 25.9678.0690 rev 0 (vl3000q) 25.9678.0691 rev 0 refer to figure 3-83 figure 3-83: air duct ot switch cable assembly no. Item qty. Um. Description 1 52.8414.0001 1 ea recept, f...
Page 203
C able a ssemblies : r elay to g obo f an i nterlock c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 183 3 relay to gobo fan interlock cable assembly 25.9678.0675 rev b refer to figure 3-84 . Figure 3-84: relay to gobo fan interlock cable assembly no. Item qty. Um. Description 1 52.8230.0003 1 ea recept,...
Page 204
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 8 4 0 2 . 9 6 7 8 . 0 0 1 0 f front head fans cable assembly 25.9678.0677 rev b refer to figure 3-85 figure 3-85: front head fans cable assembly no. Item qty. Um. Description 1 52.6396.3104 1 ea recept, 4pos mta100 w/pol tab blu clsd end (...
Page 205
C able a ssemblies : y oke f an and r elay c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 185 3 yoke fan and relay cable assembly 25.9678.0681 rev c refer to figure 3-86 figure 3-86: yoke fan and relay cable assembly no. Item qty. Um. Description 1 52.6396.3103 1 ea recept, 3 pos mta100 w/ pol tab blu c...
Page 206
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 8 6 0 2 . 9 6 7 8 . 0 0 1 0 f yoke fan and relay cable assembly - vl3000q 25.9678.0781 rev a refer to figure 3-86 figure 3-87: yoke fan and relay cable assembly no. Item qty. Um. Description 1 52.6423.0003 1 ea housing, 3 pos mt recept, 2m...
Page 207
C able a ssemblies : ot s witch to i nterlok c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 187 3 ot switch to interlok cable assembly 25.9678.0682 rev c refer to figure 3-88 figure 3-88: ot switch to interlok cable assembly no. Item qty. Um. Description 1 52.8371.0001 1 ea recept, faston 24-20awg unisu...
Page 208
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 8 8 0 2 . 9 6 7 8 . 0 0 1 0 f ignitor to lamp socket cable assembly 25.9678.0789 rev b refer to figure 3-89 . Figure 3-89: ignitor to lamp socket cable assembly no. Item qty. Um. Description 1 52.8231.0005 2 ea term, ring #6 blue 16-14 awg...
Page 209
C able a ssemblies : y oke to h ead g round c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 189 3 yoke to head ground cable assembly 25.9678.0689 rev 0 refer to figure 3-90 figure 3-90: yoke to head ground cable assembly no. Item qty. Um. Description 1 52.8250.0011 2 ea term, ring #10, 122-10awg (reel) 2...
Page 210
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 9 0 0 2 . 9 6 7 8 . 0 0 1 0 f head controller cable assembly 25.9678.0715 rev c refer to figure 3-91 no. Item qty. Um. Description 1 52.6224.1014 2 ea cover, front 14 pos mt latching 2 52.6224.1040 2 ea cover, front 40 pos mt latching 3 52...
Page 211
C able a ssemblies : h ead c ontroller c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 191 3 head controller cable assembly (continued) figure 3-91: head controller cable assembly 11 (x11) 7, 1, 4 9, 2, 5 12 9, 2, 5 7, 1, 4 8, 3, 6 8, 3, 6 12.
Page 212
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 9 2 0 2 . 9 6 7 8 . 0 0 1 0 f color interconnect cable assembly 25.9678.1409 rev 0 25.9678.1419 rev 0 (vl3000 quiet) refer to figure 3-92 must be ordered as an assembly. Figure 3-92: color interconnect cable assembly 11 (x11) 7, 1, 4 9, 2,...
Page 213
C able a ssemblies : g obo i nterconnect pcb/c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 193 3 gobo interconnect pcb/cable assembly 25.9678.2209 rev 0 refer to figure 3-93 . Must be ordered as an assembly. Figure 3-93: gobo interconnect pcb/cable assembly 1 2.
Page 214
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 9 4 0 2 . 9 6 7 8 . 0 0 1 0 f yoke fan cable assembly 25.9678.0758 rev a refer to figure 3-94 figure 3-94: yoke fan cable assembly no. Item qty. Um. Description 1 52.6396.3102 1 ea recept, 2 pos mta100 w/pol tab blue clsd end (changed 05-0...
Page 215
C able a ssemblies : y oke f an c able a ssembly - vl3000q 0 2 . 9 6 7 8 . 0 0 1 0 f 195 3 yoke fan cable assembly - vl3000q 25.9678.0759 rev a refer to figure 3-94 figure 3-95: yoke fan cable assembly no. Item qty. Um. Description 1 52.6396.3102 1 ea recept, 2 pos mta100 w/pol tab blue clsd end 2 5...
Page 216
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 9 6 0 2 . 9 6 7 8 . 0 0 1 0 f emi filter to power switch cable assembly 25.9678.0811 rev c refer to figure 3-96 figure 3-96: emi filter to power switch cable assembly no. Item qty. Um. Description 1 52.8313.0001 2 ea rcpt, faston 1/4" 18-1...
Page 217
C able a ssemblies : ac i nput s plitter c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 197 3 ac input splitter cable assembly 25.9678.0812 rev e refer to figure 3-97 no. Item qty. Um. Description 1 52.6231.0001 1 ea plug housing, mnlok plug 3pos 2 52.8231.0005 1 ea term, ring #6 blue 16-14 awg reel pid...
Page 218
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 1 9 8 0 2 . 9 6 7 8 . 0 0 1 0 f ac input splitter cable assembly (continued) figure 3-97: ac input splitter cable assembly 3 (x2) 4 (x2) 12 5, 9 5, 10 13 11, 6 2 1 7 (x3) 8.
Page 219
C able a ssemblies : d ata i/o l ink c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 199 3 data i/o link cable assembly 25.9678.0813 rev a refer to figure 3-98 figure 3-98: data i/o link cable assembly no. Item qty. Um. Description 1 52.6396.2904 1 ea recept, 4 pos mta100 w/pol tab red clsd end (changed ...
Page 220
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 0 0 0 2 . 9 6 7 8 . 0 0 1 0 f display cable assembly 25.9678.1825 rev e refer to figure 3-99 figure 3-99: display cable assembly no. Item qty. Um. Description 1 52.6396.2406 2 ea recept, 6 pos mta100 w/pol tab wht clsd end 2 55.2186.0001 4...
Page 221
C able a ssemblies : b allast to c ontroller c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 201 3 ballast to controller cable assembly 25.9678.0816 rev a refer to figure 3-100 figure 3-100: ballast to controller cable assembly no. Item qty. Um. Description 1 52.6396.3002 1 ea recept, 2 pos mta100 w/pol ...
Page 222
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 0 2 0 2 . 9 6 7 8 . 0 0 1 0 f dc output cable assembly 25.9678.0821 rev e refer to figure 3-101 figure 3-101: dc output cable assembly no. Item qty. Um. Description 1 52.6464.0002 1 ea conn, housing, sl-156 2 pos 2 52.6464.0003 1 ea conn, ...
Page 223
C able a ssemblies : p an /t ilt c ontrol c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 203 3 pan/tilt control cable assembly 25.9678.0818 rev b refer to figure 3-102 figure 3-102: pan/tilt control cable assembly no. Item qty. Um. Description 1 52.6610.0008 1 ea conn, housing, 20 pos dbl row unloaded (...
Page 224
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 0 4 0 2 . 9 6 7 8 . 0 0 1 0 f lamp supply to relay cable assembly 25.9678.0829 rev a refer to figure 3-103 figure 3-103: lamp supply to relay cable assembly no. Item qty. Um. Description 1 52.8245.0001 1 ea term, ring #10 16 - 14 awg reel ...
Page 225
C able a ssemblies : lvs to y oke ac f an c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 0 f 205 3 lvs to yoke ac fan cable assembly 25.9678.0843 rev a refer to figure 3-104 figure 3-104: lvs to yoke ac fan cable assembly no. Item qty. Um. Description 1 52.6664.0001 2 ea contact, 22-26awg female mate-n-lok ...
Page 226: Notes
Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 0 6 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 227
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 207 schematic and wiring diagrams encoder sensor pcb (sheet 1 of 1) vcc voa gnd vob gp1a70r vee vcc 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisi...
Page 228
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 208 solid state ignitor pcb (sheet 1 of 1) gnd vcc 8-bypass a b c d reset osc_inh mono-in set clock_inh in1 out2 out1 decode_out 1 1. All capacitor values are in microfarads. 2. Al...
Page 229
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 209 gobo index sensor pcb (sheet 1 of 1) b 4b-ph-k 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari-lite, inc. In any m...
Page 230
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 210 dmx input pcb (sheet 1 of 1) 1000pf 250v 20% nc5fbv nc5mbv 640456-5 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of var...
Page 231
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 211 gobo interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is...
Page 232
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 212 color interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be i...
Page 233
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 213 color sensor #2 pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is t...
Page 234
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 214 color sensor #1 pcb (sheet 1 of 1) vcc gnd out s r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And m...
Page 235
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 215 pan/tilt encoder pcb (sheet 1 of 1) vcc vcc voa gnd vob vcc vcc vcc vcc r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced o...
Page 236
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 216 vl3000 controller pcb (sheet 1 of 10) +2.5v +24v vee vcc vcc +3.3v 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari...
Page 237
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 217 vl3000 controller pcb (sheet 2 of 10) +1.8v +1.8v +1.8v +1.8v +1.8v cke v3.3_q4 v3.3_q3 v3.3_q2 dq14 dq13 dq12 dq11 dq10 dq9 dq8 dq7 dq6 dq5 dq4 dq3 dq2 dq1 gnd3 gnd2 v3.3_3 v3...
Page 238
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 218 vl3000 controller pcb (sheet 3 of 10) +2.5v +2.5v +2.5v +2.5v +2.5v +2.5v +2.5v +2.5v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v viewdraw for windo...
Page 239
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 219 vl3000 controller pcb (sheet 4 of 10) a gnd2 gnd1 y z b nc2 nc1 de d r reb vcc2 vcc1 gnd vcc nc1 nc2 shield gnd vcc nc1 nc2 shield gnd vcc nc1 nc2 shield c1- c1+ c2+ c2- vcc v+...
Page 240
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 220 vl3000 controller pcb (sheet 5 of 10) +24v +24v +24v +24v +24v +24v +24v +24v vcc vcc +24v vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gn...
Page 241
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 221 vl3000 controller pcb (sheet 6 of 10) +24v vcc vcc +24v vcc vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd10 ma1 ma2 phase1 vr...
Page 242
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 222 vl3000 controller pcb (sheet 7 of 10) +24v vcc vcc +24v vcc vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd10 ma1 ma2 phase1 vr...
Page 243
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 223 vl3000 controller pcb (sheet 8 of 10) +24v vcc vcc +24v vcc +24v vcc vcc +24v vcc +24v vcc vcc +24v vcc +24v vcc vcc +24v vcc viewdraw for windows 7.5 filename: date/time: draw...
Page 244
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 224 vl3000 controller pcb (sheet 9 of 10) +24v vcc vcc +24v vcc vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd10 ma1 ma2 phase1 vr...
Page 245
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 225 vl3000 controller pcb (sheet 10 of 10) +24v vcc vcc mtg hole mtg hole mtg hole mtg hole viewdraw for windows 7.5 filename: date/time: drawing number revision size of sheet 8 d ...
Page 246
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 226 display pcb (sheet 1 of 1) 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc vcc vcc vcc vcc vcc vcc description date approved rev. No eco # a0 description date approved rev. No eco # a0...
Page 247
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 227 zoom interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is...
Page 248
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 228 zoom sensor pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the s...
Page 249
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 229 vl3000 spot luminaire wiring diagram (sheet 1 of 3).
Page 250
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 230 vl3000 spot luminaire wiring diagram (sheet 2 of 3).
Page 251
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 231 vl3000 spot luminaire wiring diagram (sheet 3 of 3).
Page 252
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 232 vl3000 wash luminaire wiring diagram (sheet 1 of 3).
Page 253
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 233 vl3000 wash luminaire wiring diagram (sheet 2 of 3).
Page 254
Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 0 f 234 vl3000 wash luminaire wiring diagram (sheet 3 of 3).
Page 255: Ppendix
A ppendix a : vl3000 t echnical b ulletins 0 2 . 9 6 7 8 . 0 0 1 0 f 235 a a ppendix a. Technical bulletins vl3000 technical bulletins the following table identifies the current technical bulletins associated with the vl3000 series luminaires. These improvements have been incorporated into this manu...
Page 256
Vari ❋lite® - vl3000™ s eries l uminaire s ervice m anual 2 3 6 0 2 . 9 6 7 8 . 0 0 1 0 f notes.
Page 258
E x p r e s s y o u r s e l f . Vari-lite 10911 petal street dallas, texas 75238 1.877.Vari-lite ❋ fax 1.214.647.8038 www.Vari-lite.Com ©2003-2007 genlyte group llc. All rights reserved. Printed in the u.S.A..