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Vari Lite VL3000 Spot Service Manual

Manual is about: VL3000 Series

Summary of VL3000 Spot

  • Page 2

    Vari ❋lite ® is a trademark owned by genlyte thomas group llc and is registered in the united states and other countries. Vl1000™, vl2000™, vl2201™, vl2202™, vl2400™ (and the individual product designations), vl3000™, series 1000 ™ , series 2000 ™ , series 3000 ™ , dichro ❋tune ™ , vari ❋image ™ , a...

  • Page 3

    F oreword 02.9678.0010 d i how to obtain warranty service a copy of the vari-lite limited warranty was included in the shipping package for this vari ❋lite® product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877-827-4548) or customerservice@vari-lite.Com and r...

  • Page 4: Compliance Notice

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual ii 02.9678.0010 d compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protection against harmful ...

  • Page 5: Safety Notice

    F oreword 02.9678.0010 d iii safety notice it is extremely important to read all safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of...

  • Page 6

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual iv 02.9678.0010 d warning: instructions for continued protection against excessive exposure to uv radiation 1. Many vari ❋lite® luminaires use a lamp that produces uv radiation. Do not look directly at lamp. 2. It is hazardous to operate lum...

  • Page 7: Sicherheitshinweise

    F oreword 02.9678.0010 d v sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installieren bzw. Bedienen. Halten sie bei der installation und dem ei...

  • Page 8

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual vi 02.9678.0010 d warnung: hinweise zum schutz gegen ÜberhÖhte uv-strahlung 1. Viele vari ❋lite®-scheinwerfer verwenden die lampentyp, der uv-strahlen abgibt. Schauen sie nicht direkt in die lampe. 2. Es ist gefährlich, leuchten ohne linsen ...

  • Page 9: Notes De Sécurité

    F oreword 02.9678.0010 d vii notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que toute documentation joi...

  • Page 10

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual viii 02.9678.0010 d avertissement: directives pour se protÉger contre une exposition excessive aux rayons uv 1. Plusieurs luminaires vari ❋lite® utilisent une lampe qui produit des rayons uv. Ne pas fixer son regard sur la lampe. 2. L’utilis...

  • Page 11: Aviso Sobre Seguridad

    F oreword 02.9678.0010 d ix aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias...

  • Page 12

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual x 02.9678.0010 d advertencia: instrucciones para protecciÓn continua contra la exposiciÓn excesiva de radiaciÓn ultra violeta 1. Muchas luminarias vari ❋lite® usan un tipo de lámpara que produce radiación uv. No mire directamente a la lámpar...

  • Page 13

    F oreword 02.9678.0010 d xi.

  • Page 14

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual xii 02.9678.0010 d.

  • Page 15

    T able of c ontents 02.9678.0010 d xiii table of contents introduction about this manual ................................................................................................................... 1 additional documentation........................................................................

  • Page 16

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual xiv 02.9678.0010 d controller board replacement................................................................................................ 27 ignitor board replacement .......................................................................

  • Page 17

    T able of c ontents 02.9678.0010 d xv zoom cam assembly.............................................................................................................. 86 zoom motor tensioning assembly ........................................................................................ 87 intercon...

  • Page 18

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual xvi 02.9678.0010 d ac input pigtail (euro) cable assembly ............................................................................. 148 pan pulley assembly ....................................................................................

  • Page 19

    T able of c ontents 02.9678.0010 d xvii gobo index sensor pcb (sheet 1 of 1) ................................................................................ 198 dmx input pcb (sheet 1 of 1) ............................................................................................ 199 gobo interco...

  • Page 20

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual xviii 02.9678.0010 d.

  • Page 21

    I ntroduction : a bout t his m anual 02.9678.0010 d 1 introduction about this manual this manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the vl3000™ series luminaire. The manual is intended for use by vari-lite personnel and by vari-lite’s...

  • Page 22

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 2 02.9678.0010 d customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full benefit o...

  • Page 23: Hapter

    02.9678.0010 d 3 c hapter 1. Description this chapter contains descriptions of luminaire features and components. • features • components • principles of operation.

  • Page 24

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 4 02.9678.0010 d features standard features all vl3000 series luminaire have the following standard features: • cym color mixing system. • variable cto color correction. • six-position, fixed color wheel. • full field dimming system. • dual ...

  • Page 25

    C omponents : e xternal l uminaire c omponents 02.9678.0010 d 5 1 components external luminaire components the following illustration shows the external luminaire components and controls. Data thru enter menu ac pwr data in ~ ac in main power switch ac input cable data in data thru product label id ...

  • Page 26

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 6 02.9678.0010 d vl3000 spot luminaire head and yoke components the following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Houses zoom lens and edge mechanisms. Optics assembly head...

  • Page 27

    C omponents : vl3000 w ash l uminaire h ead and y oke c omponents 02.9678.0010 d 7 1 vl3000 wash luminaire head and yoke components the following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Houses lens configuration. Beam spreader assembly...

  • Page 28

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 8 02.9678.0010 d enclosure components the following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (yoke and head assemblies not shown for clarity.) enclosure top covers 150w +24v/6.3a inpu...

  • Page 29

    P rinciples of o peration : vl3000 s pot l uminaire 02.9678.0010 d 9 1 principles of operation vl3000 spot luminaire functional block diagram.

  • Page 30

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 10 02.9678.0010 d vl3000 wash luminaire functional block diagram.

  • Page 31: Hapter

    02.9678.0010 d 11 c hapter 2. Maintenance this chapter contains test, service, and standard maintenance procedures. • testing • troubleshooting • maintenance procedures.

  • Page 32

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 12 02.9678.0010 d testing luminaire self-tests the luminaire is capable of running self tests by using the testmenu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the vl3000 user’s manual (02.9678...

  • Page 33

    T esting : a uto r ecalibration 02.9678.0010 d 13 2 auto recalibration most mechanisms with sensors will check their sensor when at a zero position, if the sensor is not detected within 3 seconds, the mechanism will recalibrate. This applies to all except pan and tilt, pan and tilt are corrected con...

  • Page 34

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 14 02.9678.0010 d notes regarding specific mechanisms: • the four color mixers and dimmer will read high when the tab is in the optical sensor. • the fixed color wheel will read low when the magnet is at the sensor and high at other times. •...

  • Page 35

    T roubleshooting : e rror m essages 02.9678.0010 d 15 2 troubleshooting error messages if a problem occurs during luminaire calibration, at the end of the calibration sequence the menu display will cycle through any applicable error message(s), one a time until the end of the list is reached. To rev...

  • Page 36

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 16 02.9678.0010 d troubleshooting guide if a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “error messages” on page 56 for more information. The chart below provides possible causes and remedies f...

  • Page 37

    T roubleshooting : t roubleshooting g uide 02.9678.0010 d 17 2 pan no sens pan sensor not found luminaire will not pan eot flag attached to large pulley is not engaging the eot sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth sufficient...

  • Page 38

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 18 02.9678.0010 d maintenance procedures lamp replacement vl part no: 71.2557.1200 warning: ensure that power is removed from luminaire when installing lamp. Caution: wear cotton gloves or other covering while installing lamp. Touching lamp ...

  • Page 39

    M aintenance p rocedures : a lign l amp 02.9678.0010 d 19 2 align lamp the design of the vl3000 luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is greater at the center of ...

  • Page 40

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 20 02.9678.0010 d lamp power cut-off switch it should be noted that the lower fan duct assembly is equipped with a lamp power cut-off switch. If the hinged duct is raised during operation, the relay will automatically disengage and the lamp ...

  • Page 41

    M aintenance p rocedures : g obo r eplacement 02.9678.0010 d 21 2 gobo replacement warning: remove power from luminaire before performing maintenance. Gobos may be hot after operation. Allow to cool before replacing. Warning: users of vari ❋lite luminaires should not install or use metal gobos. The ...

  • Page 42

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 22 02.9678.0010 d figure 2-4: gobo replacement press from this side front of luminaire gobo wheel gobo assembly carrier top head cover * bottom head cover * 1/4-turn screw gobo wheel (see detail) caution: do not touch glass with bare fingers...

  • Page 43

    M aintenance p rocedures : c olor f ilter r eplacement 02.9678.0010 d 23 2 color filter replacement warning: remove power from luminaire before performing maintenance. Filters may be hot after operation. Allow to cool before replacing. To replace a color filter: step 1. Remove power from luminaire. ...

  • Page 44

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 24 02.9678.0010 d ballast assembly replacement vl part no: 23.9661.1269 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove top and bottom covers. Step 3. At ballast-si...

  • Page 45

    M aintenance p rocedures : b eam s preader (w ash o nly ) 02.9678.0010 d 25 2 beam spreader (wash only) vl part no: 21.9678.0910 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover. Step 3. Disconnect wiring. Step 4. Remove fa...

  • Page 46

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 26 02.9678.0010 d color/dimmer/strobe assembly vl part no: 22.9678.0402 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover. Step 3. Disconnect wiring. Step 4. Remove ...

  • Page 47

    M aintenance p rocedures : c ontroller b oard r eplacement 02.9678.0010 d 27 2 controller board replacement vl part no: 24.9678.0730 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove board-side yoke leg cover. Step 3. At controller board, ...

  • Page 48

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 28 02.9678.0010 d ignitor board replacement vl part no: 24.9661.1126 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Disconnect four lamp wires....

  • Page 49

    M aintenance p rocedures : p an m otor a ssembly r eplacement 02.9678.0010 d 29 2 pan motor assembly replacement vl part no: 21.9678.0864 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Carefully lay luminaire on its side. Step 3. At enclosure ...

  • Page 50

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 30 02.9678.0010 d pan encoder replacement vl part no: 24.9678.0729 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Carefully lay luminaire on its side. Step 3. At enclosure assembly, re...

  • Page 51

    M aintenance p rocedures : p an eot s ensor r eplacement 02.9678.0010 d 31 2 pan eot sensor replacement vl part no: 86.7002.0003 troubleshooting step 1. Repair procedure step 2. Disconnect luminaire ac input cable from power source. Step 3. Carefully lay luminaire on its side. Step 4. At enclosure a...

  • Page 52

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 32 02.9678.0010 d power supply (lvs) replacement vl part no: 69.3128.0150 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove top cover at power supply side. Step 3. At...

  • Page 53

    M aintenance p rocedures : g obo a ssembly r eplacement 02.9678.0010 d 33 2 gobo assembly replacement vl part no: 21.9678.0200 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover. Step 3. Ensure that optic assembly is all the ...

  • Page 54

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 34 02.9678.0010 d spot optic assembly replacment vl part no: 22.9678.0103 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover. Step 3. Disconnect all harness and fan w...

  • Page 55

    M aintenance p rocedures : t ilt m otor a ssembly 02.9678.0010 d 35 2 tilt motor assembly vl part no: 21.9678.0765 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove sensor bracket. Step 4. Remove an...

  • Page 56

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 36 02.9678.0010 d tilt encoder replacment vl part no: 24.9678.0729 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove sensor bracket. Step 4...

  • Page 57

    M aintenance p rocedures : t ilt eot s ensor r eplacment 02.9678.0010 d 37 2 tilt eot sensor replacment vl part no: 86.7002.0003 troubleshooting repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove sensor bracket. Ste...

  • Page 58

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 38 02.9678.0010 d gobo timing adjustments the index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear and top gear of the gobo wheel. The wheel position belt is installed around...

  • Page 59

    M aintenance p rocedures : g obo t iming a djustments 02.9678.0010 d 39 2 figure 2-20: gobo timing adjustments position index pulley so large flange is centered in optical sensor gobo wheel 3 (forward) gobo wheel 2 (middle) gobo wheel 1 (aft) insert a 3" long #4 or m3 screw (or 0.125" diameter pin) ...

  • Page 60

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 40 02.9678.0010 d gobo gear planet alignment each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembled. To re-al...

  • Page 61

    M aintenance p rocedures : g obo g ear p lanet a lignment 02.9678.0010 d 41 2 figure 2-21: aligning gobo planet gears open 1 2 3 4 5 6 alignment mark 1) start with center gear timing mark facing position 1 (open). 2) rotate center gear clockwise until timing mark is directly across from position 6. ...

  • Page 62

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 42 02.9678.0010 d notes.

  • Page 63: Hapter

    02.9678.0010 d 43 c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for all vl3000 assemblies. • drawing trees • top assembly • head assembly • yoke assembly • head/yoke pcb assemblies • enclosure assembly • cable assemblies.

  • Page 64

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 44 02.9678.0010 d drawing trees vl3000 spot luminaire figure 3-1: vl3000 spot luminaire subassembly drawing tree part 1 vl3000 spot luminaire 20.9678.0001 rev m motor/adapter plate assembly 21.9678.0331 rev 0 continued next page transfer fan...

  • Page 65

    D rawing t rees : vl3000 s pot l uminaire 02.9678.0010 d 45 3 vl3000 spot luminaire (continued) figure 3-2: vl3000 spot luminaire subassembly drawing tree part 2 upper enclosure assembly 21.9678.0800 rev u spot optic assembly 22.9678.0103 rev j (spot only) zoom box assembly 21.9678.0110 rev d group ...

  • Page 66

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 46 02.9678.0010 d vl3000 wash luminaire figure 3-3: vl3000 wash luminaire subassembly drawing tree part 1 vl3000 wash luminaire 20.9678.0002 rev k motor/adapter plate assembly 21.9678.0331 rev 0 continued next page transfer fan assembly 21.9...

  • Page 67

    D rawing t rees : vl3000 w ash l uminaire 02.9678.0010 d 47 3 vl3000 wash luminaire (continued) figure 3-4: vl3000 wash luminaire subassembly drawing tree part 2 upper enclosure assembly 21.9678.0800 rev u dmx input pcb 24.9663.1830 rev a display pcb 24.9678.0825 rev 0 pan pulley assembly 21.9678.08...

  • Page 68

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 48 02.9678.0010 d top assembly included items kit 28.9678.0001 rev c refer to figure 3-5 . Figure 3-5: included items kit note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in order to keep th...

  • Page 69

    T op a ssembly : vl3000 s pot l uminaire 02.9678.0010 d 49 3 vl3000 spot luminaire 20.9678.0001 rev m refer to figure 3-6 no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.0033 1 ea label, warning -2000 series (not shown) - 04.9661.0039 1 ea label, line co...

  • Page 70

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 50 02.9678.0010 d 22 53.6558.0009 8 ea screw, 6-32 x 3/8"lg ppz sems 23 53.6616.0016 2 ea screw, 6-32 x 3/4" ppz sems 24 53.6579.0001 4 ea screw, 10-32 x 1/2" scb 25 53.6613.0001 2 ea screw, 6-32 x 1/2" ppz 26 53.6614.0003 4 ea screw, 6-32 x...

  • Page 71

    T op a ssembly : vl3000 s pot l uminaire 02.9678.0010 d 51 3 vl3000 spot luminaire (continued) figure 3-6: vl3000 spot luminaire 1 30 (x2) 2 6 7 11 8 9 10 12 14 (x4) 13 15 (x2) 16 (x2) 17 18 22 (x2) 21 (x8) 22 (x2) 25 (x2) 23 (x2) 28 (x2) 29 (x2) 32 (x2) 2 11 3 4 5 (x10) 19 (x4) 20 (x4) 24 (x4) 26 (...

  • Page 72

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 52 02.9678.0010 d vl3000 wash luminaire 20.9678.0002 rev k refer to figure 3-7 ‘ no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.0033 1 ea label, warning -2000 series (not shown) - 04.9661.0039 1...

  • Page 73

    T op a ssembly : vl3000 w ash l uminaire 02.9678.0010 d 53 3 23 55.2178.0001 1 ea cable anchor mount, #8 screw mount 24 55.2284.0001 1 ea card guide, 3" long snap in 25 55.6506.0024 2 ea spacer, 3/16"rnd .1875"lg .141 26 55.6528.0001 2 ea washer, #6 flat zinc 27 55.2150.0002 2 ea standoff, 1/4 " hex...

  • Page 74

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 54 02.9678.0010 d vl3000 wash luminaire (continued) figure 3-7: vl3000 wash luminaire 1 3 2 4 5 6 7 8 9 11 10 (x2) 12 (x2) 13 14 (x2) 15 (x2) 16 18 (x2) 17 (x8) 19 (x4) 20 (x4) 21 (x2) 22 (x8) 19 (x2) 24 25 (x2) 26 (x2) 27 (x2) 3 5 18 (x2) 1...

  • Page 75

    T op a ssembly : g eneric l uminaire a ssembly 02.9678.0010 d 55 3 generic luminaire assembly 21.9678.0010 rev e refer to figure 3-8 * only used with 22.9678.0705 (yoke structure) rev. D or later. For prior versions of yoke structure, use center of travel flag part number: 10.9678.0755. No. Item qty...

  • Page 76

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 56 02.9678.0010 d generic luminaire assembly (continued) figure 3-8: generic luminaire assembly 1 2 3 4 5 6 (x4) 7 (x5) 8 (x4) 9 (x4) 10 11 (x4) 12 (x3) 13 (x2) 15 16 (x5) 3a 3b 3c (x3) 4a 4b 4c 4d 14 (x2) detail a 17 (x2) 18 (x2) detail a.

  • Page 77

    H ead a ssembly : h ead s tructure a ssembly 02.9678.0010 d 57 3 head assembly head structure assembly 21.9678.0600 rev b refer to figure 3-1 figure 3-1: head structure assembly no. Item qty. Um. Description 1 10.9678.0620 1 ea front casting (changed 7-02-03) 2 12.9678.0623 1 ea right side rail, mac...

  • Page 78

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 58 02.9678.0010 d head cover assembly 21.9678.0611 rev f refer to figure 3-2 figure 3-2: head cover assembly no. Item qty. Um. Description 1 10.9678.0612 1 ea head cover foam baffle 2 10.9678.0649 4 ea ejector spring, black oxide 3 10.9678.0...

  • Page 79

    H ead a ssembly : b ackend a ssembly 02.9678.0010 d 59 3 backend assembly 21.9678.0615 rev j refer to figure 3-3 no. Item qty. Um. Description 1 10.9678.0631 1 ea separation bulkhead 2 10.9678.0635 1 ea exhaust bulkhead 3 10.9678.0637 2 ea clip, retro-reflector 4 10.9678.0638 1 ea air diverter, stro...

  • Page 80

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 60 02.9678.0010 d figure 3-3: backend assembly 28 74.1100.0001 1 ea switch, thermal 15 amp 255 deg 29 53.6613.0004 3 ea screw, 6-32 x 1/2" scz (added 7-18-03) no. Item qty. Um. Description 1 2 3 (x2) 4 5 6 7 8 9 (x2) 11 10 12 (x2) 13 (x2) 16...

  • Page 81

    H ead a ssembly : 80 mm f an a ssembly 02.9678.0010 d 61 3 80mm fan assembly 21.9678.0619 rev a refer to figure 3-4 figure 3-4: 80mm fan assembly no. Item qty. Um. Description 1 40.7145.0001 1 ea fan, tubeaxial 80 x 80 x 38mm 230v 2 53.2200.0006 4 ea nut, 6-32 keps ss 3 53.6558.0001 4 ea screw, 6-32...

  • Page 82

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 62 02.9678.0010 d uv filter bulkhead assembly 22.9678.0639 rev c refer to figure 3-5 figure 3-5: uv filter bulkhead assembly no. Item qty. Um. Description 1 10.9678.0634 1 ea uv filter bulkhead 2 10.9678.0648 2 ea clip, uv glass 3 41.9678.06...

  • Page 83

    H ead a ssembly : s pot g obo a ssembly 02.9678.0010 d 63 3 spot gobo assembly 21.9678.0200 rev e (spot only) refer to figure 3-6 no. Item qty. Um. Description 1 10.9678.0215 1 ea bulkhead, gobo module front 2 10.9678.0216 1 ea bulkhead, gobo module rear 3 10.9678.0225 4 ea shaft, gobo wheel 4 10.96...

  • Page 84

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 64 02.9678.0010 d figure 3-6: spot gobo assembly 31 53.6609.0001 4 ea screw, 6-32 x 3/8" pfz 32 55.6506.0030 1 ea spacer, 3/8" rnd 3/8" lg .257" id thru alum 33 55.2110.0002 1 ea washer, .400" od .260 id .010" thk flat ss (added 4-29-03) 34 ...

  • Page 85

    H ead a ssembly : r otating g obo w heel a ssembly 02.9678.0010 d 65 3 rotating gobo wheel assembly 21.9678.0210 rev b refer to figure 3-7 figure 3-7: rotating gobo wheel assembly no. Item qty. Um. Description 1 10.9663.1211 10 ea spacer, teflon gobo gear 2 10.9663.1240 5 ea bearing, gobo wheel bore...

  • Page 86

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 66 02.9678.0010 d rotating effects wheel assembly 21.9678.0211 rev b refer to figure 3-8 figure 3-8: rotating effects wheel assembly no. Item qty. Um. Description 1 10.9663.1211 8 ea spacer, teflon gobo gear 2 10.9663.1240 4 ea bearing, gobo...

  • Page 87

    H ead a ssembly : l ong s haft m otor a ssembly 02.9678.0010 d 67 3 long shaft motor assembly 21.9678.0243 rev 0 refer to figure 3-9 figure 3-9: long shaft motor assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.9678.0249 1 ea motor, stepper 42mm x 34mm 60mm shaft ...

  • Page 88

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 68 02.9678.0010 d iris assembly 21.9678.0270 rev a refer to figure 3-10 no. Item qty. Um. Description 1 10.9678.0272 1 ea bulkhead, iris 2 10.9678.0273 1 ea motor mount, iris 3 10.9678.0274 1 ea aperture, iris 4 10.9678.0276 1 ea crank, iris...

  • Page 89

    H ead a ssembly : i ris a ssembly 02.9678.0010 d 69 3 iris assembly (continued) figure 3-10: iris assembly 1 2 3 4 5 6 7 8 9 (x2) 10 (x3) 11 12 (x2) 13 (x2) 14 (x3) 15 (x4) 16 6a 6b 6b.

  • Page 90

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 70 02.9678.0010 d reflector assembly 21.9678.0640.01 rev f (spot) 21.9678.0640.02 rev f (wash) refer to figure 3-11 no. Item qty. Um. Description 1 04.9678.0042 1 ea label, vl3000 backcap 2 10.9678.0641 1 ea hot box 3 10.9678.0642 1 ea backc...

  • Page 91

    H ead a ssembly : r eflector a ssembly 02.9678.0010 d 71 3 reflector assembly (continued) figure 3-11: reflector assembly 1 2 3 4 5 (x3) 6 7 (x4) 8 9 (x3) 10 (x2) 11 (x4) 12 (x8) 13 (x4) 14 (x4) 15 (x3) 16 (x3) 17 wash version spot version.

  • Page 92

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 72 02.9678.0010 d gobo/color fan assembly 21.9678.0660.01 rev a (spot) 21.9678.0660.02 rev a (wash) refer to figure 3-12 figure 3-12: gobo/color fan assembly no. Item qty. Um. Description 1 10.9678.0669 1 ea spring, extension elongated ho 2 ...

  • Page 93

    H ead a ssembly : h ead f ront f an a ssembly 02.9678.0010 d 73 3 head front fan assembly 23.9678.0684 rev 0 refer to figure 3-13 figure 3-13: head front fan assembly no. Item qty. Um. Description 1 40.7125.0001 1 ea fan, 24v fal6f24lh 2 52.6523.0002 1 ea conn, housing 2pos plug shrouded wire to wir...

  • Page 94

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 74 02.9678.0010 d transfer fan assembly 21.9678.0678.01 rev c (spot) 21.9678.0678.02 rev c (wash) refer to figure 3-14 figure 3-14: transfer fan assembly no. Item qty. Um. Description 1 10.9678.0679 1 ea transfer fan tray 2 40.7125.0002 1 ea...

  • Page 95

    H ead a ssembly : s pot o ptic a ssembly 02.9678.0010 d 75 3 spot optic assembly 22.9678.0103 rev j (spot only) refer to figure 3-15 and figure 3-16 no. Item qty. Um. Description 1 10.9678.0118 1 ea forward pulley shaft 2 10.9678.0127 1 ea pulley, idler 3 10.9678.0129 2 ea spacer, roller cam 4 10.96...

  • Page 96

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 76 02.9678.0010 d 26 23.9678.1120 1 ea linear actuator assembly - 44.9678.0119 1 ea linear actuator edge drive - 52.6467.0004 1 ea 4 pos 30-24 awg crimp phr - 52.6467.0024 4 ea contact, socket 30-24awg crimp (reel) ph (jst) 27 24.9678.0112 1...

  • Page 97

    H ead a ssembly : s pot o ptic a ssembly 02.9678.0010 d 77 3 spot optic assembly (continued) figure 3-15: spot optic assembly view 1 23 33 (x2) 24 36 (x4) 21 33 (x2) 36 (x4) 20 26 35 33 (x3) 48 34 40 (x2) 41 (x6) 49 detail f-f detail e-e f e e f 25 50 9 33 (x2).

  • Page 98

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 78 02.9678.0010 d spot optic assembly (continued) figure 3-16: spot optic assembly view 2 44 37 4 * interconnect pcb and zoom motor removed for clarity. Detail a-a detail b-b detail c-c 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 10 19 18 11 3 ...

  • Page 99

    H ead a ssembly : z oom b ox a ssembly 02.9678.0010 d 79 3 zoom box assembly 21.9678.0110 rev d refer to figure 3-17 figure 3-17: zoom box assembly no. Item qty. Um. Description 1 10.9678.0124 1 ea zoom box 2 10.9678.0125 1 ea brace, focus 3 10.9678.0126 1 ea brace, rear 4 53.6530.0006 12 ea rivet, ...

  • Page 100

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 80 02.9678.0010 d group 1 lens assembly 22.9678.1181 rev 0 (formerly 22.9678.0181) refer to figure 3-18 figure 3-18: group 1 lens assembly no. Item qty. Um. Description 1 10.9678.0187 1 ea lens cap, group 1 2 10.9678.0175 1 ea spacer, ribbed...

  • Page 101

    H ead a ssembly : g roup 2 l ens a ssembly 02.9678.0010 d 81 3 group 2 lens assembly 22.9678.0182 rev a refer to figure 3-19 figure 3-19: group 2 lens assembly no. Item qty. Um. Description 1 10.9678.1127 1 ea lens retainer, group 2 (changed 6-12-03) 2 10.9678.0177 1 ea lens spacer, l6-l7/g2 3 10.96...

  • Page 102

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 82 02.9678.0010 d group 3 lens assembly 22.9678.0183 rev 0 refer to figure 3-20 figure 3-20: group 3 lens assembly no. Item qty. Um. Description 1 10.9678.0193 1 ea lens retainer, group 3 2 10.9678.0192 1 ea spacer, lens 8-9/g3 3 10.9678.019...

  • Page 103

    H ead a ssembly : g roup 4 l ens a ssembly 02.9678.0010 d 83 3 group 4 lens assembly 22.9678.0199 rev a refer to figure 3-21 figure 3-21: g4 lens mount assembly no. Item qty. Um. Description 1 12.9678.0198 2 ea ring block, machined g4 2 22.9678.0174 1 ea lens assy, group 4 3 53.6558.0001 4 ea screw,...

  • Page 104

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 84 02.9678.0010 d right edge bearing assembly 22.9678.1103 rev a refer to figure 3-22 figure 3-22: right edge bearing assembly no. Item qty. Um. Description 1 12.9678.1102 1 ea edge bearing, machined right 2 54.2056.0001 4 ea ring, retaining...

  • Page 105

    H ead a ssembly : l eft e dge b earing a ssembly 02.9678.0010 d 85 3 left edge bearing assembly 22.9678.1105 rev a refer to figure 3-23 figure 3-23: left edge bearing assembly no. Item qty. Um. Description 1 12.9678.1104 1 ea edge bearing, machine left 2 54.2056.0001 4 ea ring, retaining external 19...

  • Page 106

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 86 02.9678.0010 d zoom cam assembly 22.9678.1106 rev a refer to figure 3-24 figure 3-24: zoom cam assembly no. Item qty. Um. Description 1 10.9678.1107 1 ea zoom timing cam 2 10.9678.1108 1 ea pulley flange 3 10.9678.1118 1 ea timing pulley,...

  • Page 107

    H ead a ssembly : z oom m otor t ensioning a ssembly 02.9678.0010 d 87 3 zoom motor tensioning assembly 22.9678.1113 rev 0 refer to figure 3-25 figure 3-25: zoom motor tensioning assembly no. Item qty. Um. Description 1 10.9678.0128 1 ea pulley, zoom motor 2 10.9678.1111 1 ea bracket, zoom tension s...

  • Page 108

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 88 02.9678.0010 d interconnect light shield asssembly 22.9678.1115 rev b refer to figure 3-26 figure 3-26: interconnect light shield assembly no. Item qty. Um. Description 1 10.9678.1114 1 ea shield, interconnect mount/light 2 24.9678.1116 1...

  • Page 109

    H ead a ssembly : r od c lamp a ssembly 02.9678.0010 d 89 3 rod clamp assembly 22.9678.0149 rev a refer to figure 3-27 figure 3-27: rod clamp assembly no. Item qty. Um. Description 1 10.9678.0151 1 ea clamp, optic rod cast 2 53.6616.0001 2 ea screw, 6-32 x 3/4" ppz 3 55.6528.0001 2 ea washer, #6 fla...

  • Page 110

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 90 02.9678.0010 d color/dimmer/strobe assembly 22.9678.0402 rev f refer to figure 3-28 no. Item qty. Um. Description 1 10.9678.0324 1 ea pulley, fixed color wheel 2 10.9678.0325 1 ea drive pulley, fixed color wheel 3 10.9678.0456 4 ea shaft,...

  • Page 111

    H ead a ssembly : c olor /d immer /s trobe a ssembly 02.9678.0010 d 91 3 29 53.6597.0001 2 ea screw, 4-40 x 3/16" ppz 30 53.6608.0003 5 ea screw, 6-32 x 3/16"lg ppz 31 54.2036.0017 1 ea belt, timing n=150 w=.125 32 54.2059.0001 4 ea timing belt, mxl pitch 150 too 33 54.2060.0001 1 ea belt, timing mx...

  • Page 112

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 92 02.9678.0010 d color/dimmer/strobe assembly (continued) figure 3-28: color/dimmer/strobe assembly 1 2 3 (x2) 4 5 6 7 8 9 (x5) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 (x5) 24 25 5 6 6 25 (x2) 25 (x5) 25 (x4) 26 (x10) 26 (x2) 27 (x12) 28 ...

  • Page 113

    H ead a ssembly : m otor /a dapter p late a ssembly 02.9678.0010 d 93 3 motor/adapter plate assembly 21.9678.0331 rev 0 refer to figure 3-29 figure 3-29: motor/adapter plate assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.5031.0001 1 ea motor, stepper 42mm x 40mm...

  • Page 114

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 94 02.9678.0010 d fixed color wheel assembly 21.9678.0334 rev d refer to figure 3-30 no. Item qty. Um. Description 1 10.9678.0322 1 ea spin shaft, color wheel 2 10.9678.0332 6 ea sliding retainer 3 10.9678.0333 6 ea retainer clip 4 22.9678.1...

  • Page 115

    H ead a ssembly : f ixed c olor w heel a ssembly 02.9678.0010 d 95 3 fixed color wheel assembly (continued) figure 3-30: fixed color wheel assembly 1 2 (x6) 3 (x6) 4 11 (x6) 12 (x3) 13 14 (x6) open pos 1 congo blue pos 2 orange pos 3 kelly pos 4 dark pos 5 magenta pos 6 deep green fushia red 5 6 7 8...

  • Page 116

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 96 02.9678.0010 d strobe assembly 22.9678.0403 rev d refer to figure 3-31 figure 3-31: strobe assembly no. Item qty. Um. Description 1 10.9678.0491 4 ea bumper stop, strobe (changed on 6-18-03) 2 10.9678.0465 1 ea strobe bulkhead 3 22.9678.0...

  • Page 117

    H ead a ssembly : r ight s trobe b lade a ssembly 02.9678.0010 d 97 3 right strobe blade assembly 22.9678.0467 rev 0 refer to figure 3-32 figure 3-32: right strobe blade assembly no. Item qty. Um. Description 1 10.9678.0431 1 ea strobe blade, bright dip 2 10.9678.0432 1 ea hub, strobe blade 3 10.967...

  • Page 118

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 98 02.9678.0010 d left strobe blade assembly 22.9678.0468 rev 0 refer to figure 3-33 figure 3-33: left strobe blade assembly no. Item qty. Um. Description 1 10.9678.0431 1 ea strobe blade, bright dip 2 10.9678.0432 1 ea hub, strobe blade 3 1...

  • Page 119

    H ead a ssembly : d immer w heel a ssembly 02.9678.0010 d 99 3 dimmer wheel assembly 22.9678.0435 rev b refer to figure 3-34 figure 3-34: dimmer wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0494 1 ea glass, coated dimmer wheel (changed on 01-23...

  • Page 120

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 100 02.9678.0010 d cyan wheel assembly 22.9678.0472 rev a refer to figure 3-35 figure 3-35: cyan wheel assembly no. Item qty. Um. Description 1 12.9678.0490 1 ea painted timing tab 2 22.9678.0420 1 ea pulley assy, with bearing 3 41.9678.0471...

  • Page 121

    H ead a ssembly : y ellow w heel a ssembly 02.9678.0010 d 101 3 yellow wheel assembly 22.9678.0474 rev 0 refer to figure 3-36 figure 3-36: yellow wheel assembly no. Item qty. Um. Description 1 12.9678.0490 1 ea painted timing tab 2 22.9678.0420 1 ea pulley assy, with bearing 3 41.9678.0473 1 ea glas...

  • Page 122

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 102 02.9678.0010 d magenta wheel assembly 22.9678.0476 rev 0 refer to figure 3-37 figure 3-37: magenta wheel assembly no. Item qty. Um. Description 1 12.9678.0490 1 ea painted timing tab 2 22.9678.0420 1 ea pulley assy, with bearing 3 41.967...

  • Page 123

    H ead a ssembly : cto w heel a ssembly 02.9678.0010 d 103 3 cto wheel assembly 22.9678.0478 rev 0 refer to figure 3-38 figure 3-38: cto wheel assembly no. Item qty. Um. Description 1 12.9678.0490 1 ea painted timing tab 2 22.9678.0420 1 ea pulley assy, with bearing 3 41.9678.0477 1 ea glass, coated ...

  • Page 124

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 104 02.9678.0010 d gobo clamp assembly 22.9678.0693 rev a refer to figure 3-39 figure 3-39: gobo clamp assembly no. Item qty. Um. Description 1 12.9678.0691 1 ea gobo clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x .625"lg pps zinc pl...

  • Page 125

    H ead a ssembly : c olor c lamp a ssembly 02.9678.0010 d 105 3 color clamp assembly 22.9678.0694 rev a refer to figure 3-40 figure 3-40: color clamp assembly no. Item qty. Um. Description 1 12.9678.0692 1 ea color clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x .625"lg pps zinc plated 3 55.65...

  • Page 126

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 106 02.9678.0010 d edge lead screw assembly 22.9678.1126 rev b refer to figure 3-41 figure 3-41: edge lead screw assembly no. Item qty. Um. Description 1 10.9678.1119 1 ea lead screw, edge 2 55..6616.0007 1 ea standoff, 3/8" hex thrd .562" l...

  • Page 127

    H ead a ssembly : b eam s preader a ssembly 02.9678.0010 d 107 3 beam spreader assembly 21.9678.0910 rev a (wash only) refer to figure 3-42 figure 3-42: beam spreader assembly no. Item qty. Um. Description 1 10.9678.0945 1 ea tube, wash light baffle 2 21.9678.0920 1 ea assy, concave lens stationary ...

  • Page 128

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 108 02.9678.0010 d stationary concave lens assembly 21.9678.0920 rev 0 (wash only) refer to figure 3-43 figure 3-43: stationary concave lens assembly no. Item qty. Um. Description 1 10.9678.0927 2 ea bearing shaft, beam spreader 2 10.9678.09...

  • Page 129

    H ead a ssembly : t ranslating c onvex l ens a ssembly 02.9678.0010 d 109 3 translating convex lens assembly 21.9678.0930 rev 0 (wash only) refer to figure 3-44 figure 3-44: translating convex lens assembly no. Item qty. Um. Description 1 10.9678.0928 2 ea lens clamp, beam spreader 2 12.9678.0166 1 ...

  • Page 130

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 110 02.9678.0010 d condenser lens assembly 21.9678.0940 rev b (wash only) refer to figure 3-45 figure 3-45: condenser lens assembly no. Item qty. Um. Description 1 10.9678.0928 2 ea lens clamp, beam spreader 2 10.9678.0941 1 ea housing, beam...

  • Page 131

    H ead a ssembly : a perture b ulkhead a ssembly 02.9678.0010 d 111 3 aperture bulkhead assembly 21.9678.0950 rev b (wash only) refer to figure 3-46 figure 3-46: aperature bulkhead assembly no. Item qty. Um. Description 1 10.9678.0225 2 ea shaft, gobo wheel 2 10.9678.0952 1 ea wash bulkhead 3 10.9678...

  • Page 132

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 112 02.9678.0010 d beam spreader light baffle assembly 21.9678.0991 rev a (wash only) refer to figure 3-47 figure 3-47: beam spreader light baffle assembly no. Item qty. Um. Description 1 10.9678.0658 8 ea plate, counterweight 2 10.9678.0990...

  • Page 133

    Y oke a ssembly : y oke a ssembly 02.9678.0010 d 113 3 yoke assembly yoke assembly 21.9678.0700 rev g refer to figure 3-48 no. Item qty. Um. Description 1 10.9678.0764 1 ea plate, tilt encoder mount 2 10.9678.0756 1 ea ignitor shield 3 21.9678.0765 1 ea assy, tilt motor 4 22.9661.0609 2 ea assy, yok...

  • Page 134

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 114 02.9678.0010 d yoke assembly (cont.) figure 3-48: yoke assembly 2 1 3 4 5 6 8 9 10 11 (x8) 13 (x2) 12 (x2) 13 (x3) 14 (x4) 15 (x2) 16 19 7 13 (x2) 13 (x4) 14 (x2) 4 13 13 (x2) 17 18 (x2) 19 20 (x2) 21 (x2).

  • Page 135

    Y oke a ssembly : t ilt m otor a ssembly 02.9678.0010 d 115 3 tilt motor assembly 21.9678.0765 rev b refer to figure 3-49 figure 3-49: tilt motor assembly no. Item qty. Um. Description 1 10.9678.0763 1 ea plate, tilt motor mount 2 21.9678.0708 1 ea assy, drive pulley - 10.9678.0720 1 ea codewheel, 1...

  • Page 136

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 116 02.9678.0010 d relay electrical assembly 23.9650.3327 rev 0 refer to figure 3-50 figure 3-50: relay electrical assembly no. Item qty. Um. Description 1 04.9650.0044 1 ea label, relay wiring -vl7 2 52.8271.0006 2 ea recp, faston 1/4" 16-1...

  • Page 137

    H ead /y oke pcb a ssemblies : c olor s ensor pcb #1 m ount a ssembly 02.9678.0010 d 117 3 head/yoke pcb assemblies color sensor pcb #1 mount assembly 22.9678.0481 rev 0 refer to figure 3-51 figure 3-51: color sensor #1 pcb mount assembly no. Item qty. Um. Description 1 10.9678.0482 1 ea pcb mount, ...

  • Page 138

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 118 02.9678.0010 d color sense pcb #2 mount assembly 22.9678.0489 rev b refer to figure 3-52 figure 3-52: color sense pcb #2 mount assembly no. Item qty. Um. Description 1 10.9678.0452 1 ea pcb mount, color sense #2 2 24.9678.0454 1 ea pcb a...

  • Page 139

    H ead /y oke pcb a ssemblies : s olid s tate i gnitor pcb 02.9678.0010 d 119 3 solid state ignitor pcb 24.9661.1126 rev b refer to figure 3-53 ref. Item qty. Um. Description - 11.9661.1126 1 ea pcb, solic state ignitor j1, j2, j3, j4 52.8218.0002 4 ea term, pc vert mnt 6-32 screw 15a r11 60.1230.649...

  • Page 140

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 120 02.9678.0010 d solid state ignitor pcb (continued) figure 3-53: solid state ignitor pcb.

  • Page 141

    H ead /y oke pcb a ssemblies : g obo i nterconnect pcb/c able a ssembly 02.9678.0010 d 121 3 gobo interconnect pcb/cable assembly 25.9678.0209 rev b refer to figure 3-54 and figure 3-55 figure 3-54: gobo interconnect pcb/cable assembly no. Item qty. Um. Description 1 24.9678.1209 1 ea pcb assy, gobo...

  • Page 142

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 122 02.9678.0010 d gobo interconnect pcb/cable assembly (continued) figure 3-55: gobo interconnect pcb assembly wire chart.

  • Page 143

    H ead /y oke pcb a ssemblies : w heel p osition s ensor pcb a ssembly 02.9678.0010 d 123 3 wheel position sensor pcb assembly 24.9678.0240 rev a refer to figure 3-56 figure 3-56: wheel position sensor pcb assembly no. Item qty. Um. Description 1 11.9678.0240 1 ea pcb, wheel position sensor 2 52.6447...

  • Page 144

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 124 02.9678.0010 d color interconnect pcb/cable assembly 25.9678.0409 rev b refer to figure 3-57 and figure 3-58 figure 3-57: color interconnect pcb/cable assembly no. Item qty. Um. Description 1 24.9678.1409 1 ea pcb assy, color interconnec...

  • Page 145

    H ead /y oke pcb a ssemblies : c olor i nterconnect pcb/c able a ssembly 02.9678.0010 d 125 3 color interconnect pcb/cable assembly (continued) figure 3-58: color interconnect pcb assembly wire chart.

  • Page 146

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 126 02.9678.0010 d pan/tilt encoder pcb 24.9678.0729 rev a refer to figure 3-59 figure 3-59: pan/tilt encoder pcb ref. Item qty. Um. Description - 11.9678.0729 1 ea pcb, vl3000 pan/tilt encoder j1 52.6613.0005 1 ea header, 5pos sgl row shrou...

  • Page 147

    H ead /y oke pcb a ssemblies : vl3000 c ontroller pcb 02.9678.0010 d 127 3 vl3000 controller pcb 24.9678.0730 rev f refer to figure 3-60 item um. Description ref. 10.9661.1275 1 ea heatsink, main controller 10.9678.0731 1 ea controller heatsink 10.9678.0885 1 ea kit, thermal transfer 11.9678.0730 1 ...

  • Page 148

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 128 02.9678.0010 d r132, r139, r143, r150, r157, r162, r163, r168, r171, r175, r176, r181, r261, r268, r279, r286, r288, r295, r91, r99 60.1161.7503 68 ea res, 1/16w 1% 7.50 k chip thk flm smt0402 r210, r217, r221, r228, r232, r239, r243, r2...

  • Page 149

    H ead /y oke pcb a ssemblies : vl3000 c ontroller pcb 02.9678.0010 d 129 3 62.4209.0224 2 ea cap, .22uf 50v 10% tant chip sur mt c72, c75 62.4210.0103 2 ea cap, .01uf 50v 10% mono cer chip sur mt c71, c74 62.4225.0107 4 ea cap, 100uf 35v 20% alum electro sur mt c1, c,2 c3, c4 62.4227.0107 8 ea cap, ...

  • Page 150

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 130 02.9678.0010 d d23, d24, d25, d26, d27, d28, d29, d30, d31, d32, d33, d34, d35, d36, d37, d38, d39, d40, d41, d42, d43, d44, d45, d46, d47, d48, d49, d50, d51, d52, d53, d54, d55, d56, d57, d58, d59, d60, d61, d62, d63, d64, d65, d66, d6...

  • Page 151

    H ead /y oke pcb a ssemblies : vl3000 c ontroller pcb 02.9678.0010 d 131 3 vl3000 controller pcb (continued) figure 3-60: vl3000 controller pcb.

  • Page 152

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 132 02.9678.0010 d wash zoom interconnect pcb assembly 24.9678.0916 rev 0 (wash only) refer to figure 3-61 figure 3-61: wash zoom interconnect pcb assembly ref. Item qty. Um. Description - 11.9678.1116 1 ea pcb zoom interconnect j3 52.6259.0...

  • Page 153

    H ead /y oke pcb a ssemblies : a rc z oom i nterconnect pcb a ssembly 02.9678.0010 d 133 3 arc zoom interconnect pcb assembly 24.9678.1116 rev 0 (spot only) refer to figure 3-62 ref. Item qty. Um. Description - 04.9678.1116.00 1 ea label set zoom harness (not shown) - 11.9678.1116 1 ea pcb zoom inte...

  • Page 154

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 134 02.9678.0010 d zoom interconnect pcb assembly (continued) figure 3-62: arc zoom interconnect pcb assembly.

  • Page 155

    H ead /y oke pcb a ssemblies : z oom s ensor (t arget ) pcb a ssembly 02.9678.0010 d 135 3 zoom sensor (target) pcb assembly 24.9678.0112 rev 0 refer to figure 3-63 figure 3-63: zoom sensor pcb assembly ref. Item qty. Um. Description - 11.9678.1117 1 ea pcb, vl3000 zoom sensor j1 52.6447.0003 1 ea h...

  • Page 156

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 136 02.9678.0010 d index sensor pcb assembly 24.9663.1231 rev b refer to figure 3-64 figure 3-64: index sensor pcb assembly ref. Item qty. Um. Description - 11.9663.1231 1 ea pcb, index sensor j1 52.6447.0004 1 ea header, shrouded 4 position...

  • Page 157

    E nclosure a ssembly : u pper e nclosure a ssembly 02.9678.0010 d 137 3 enclosure assembly upper enclosure assembly 21.9678.0800 rev u refer to figure 3-65 and figure 3-66 no. Item qty. Um. Description 1 04.9640.0374 1 ea label, p.E. Ground 2 04.9661.1218.01 1 ea label, patent, vl2201 & vl2400 serie...

  • Page 158

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 138 02.9678.0010 d 25 22.9678.0851 1 ea assy, upper enclosure 26 23.9678.1269 1 ea assy, ballast module, 1200w arc 27 23.9678.0686 1 ea fan assy, upper enclosure 28 23.9678.0687 1 ea elec assy, pan eot sensor - 25.9661.1514 1 ea cable assy, ...

  • Page 159

    E nclosure a ssembly : u pper e nclosure a ssembly 02.9678.0010 d 139 3 52 53.6626.0001 1 ea screw, 10-32 x 1/2" ppz (changed 10-09-03) 53 53.6627.0001 4 ea screw, 10-32 x 5/8" ppb (changed 10-09-03) 54 53.6634.1000 1 ea screw, 3/8-16 x 1.00" lg soc 55 53.6653.0502 4 ea screw, 1/4-20 x 1/2"lg soc 56...

  • Page 160

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 140 02.9678.0010 d upper enclosure assembly (continued) figure 3-65: upper enclosure assembly part 1 2 3 5 11 11 12 12 19 17 16 16 21 47 (x4) 45 (x4) 46 (x4) 46 (x4) 53 (x4) 55 (x4) 70 17 66 71 (x4).

  • Page 161

    E nclosure a ssembly : u pper e nclosure a ssembly 02.9678.0010 d 141 3 upper enclosure assembly (continued) figure 3-66: upper enclosure assembly part 2 pan tube mechanism assembly electronics assembly choke and duct assembly 1 4 4 6 7 8 8 9 9 14 24 26 27 29 18 41 54 22 34 (x2) 30 20 20a 20b 20c 20...

  • Page 162

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 142 02.9678.0010 d ventilation cover assembly (standard) 21.9661.1254 rev b refer to figure 3-67 figure 3-67: ventilation cover assembly (standard) no. Item qty. Um. Description 1 10.9661.1249 4 ea post, truss hook 2 10.9661.1350 1 ea cover,...

  • Page 163

    E nclosure a ssembly : v entilation c over a ssembly (q uiet m ode ) 02.9678.0010 d 143 3 ventilation cover assembly (quiet mode) 21.9678.0840.02 rev a - aluminum refer to figure 3-67 figure 3-68: ventilation cover assembly (quiet mode) no. Item qty. Um. Description 1 10.9661.1249 4 ea post, truss h...

  • Page 164

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 144 02.9678.0010 d panel assembly 21.9678.0805 rev c refer to figure 3-69 figure 3-69: panel assembly no. Item qty. Um. Description 1 10.9678.0852.01 1 ea layout, enclosure overlay(changed 01-06-04) 2 10.9678.0859 1 ea bracket, input 3 24.96...

  • Page 165

    E nclosure a ssembly : dmx i nput pcb 02.9678.0010 d 145 3 dmx input pcb 24.9663.1830 rev a refer to figure 3-70 figure 3-70: dmx input pcb no. Item qty. Um. Description ref. 1 11.9663.1830 1 ea pcb fab, dmx input - 2 52.6259.0001 1 ea header, 5pos mta frct lok strt post j3 3 52.6625.0005 1 ea conn,...

  • Page 166

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 146 02.9678.0010 d display pcb 24.9678.0825 rev 0 refer to figure 3-71 ref. Item qty. Um. Description - 11.9678.0825 1 ea pcb board, vl3000 display j1 52.6365.0006 1 ea header, 6pos mta100 shrouded r/a - 52.6631.0002 1 ea conn, zebra elastom...

  • Page 167

    E nclosure a ssembly : d isplay pcb 02.9678.0010 d 147 3 display pcb (continued) figure 3-71: display pcb.

  • Page 168

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 148 02.9678.0010 d ac input pigtail (euro) cable assembly 25.9661.1511 rev d refer to figure 3-72 . Figure 3-72: ac input pigtail (euro) cable assembly no. Item qty. Um. Description 1 52.6274.2313 1 ea strain relief, skintop flex type pg13 b...

  • Page 169

    E nclosure a ssembly : p an p ulley a ssembly 02.9678.0010 d 149 3 pan pulley assembly 21.9678.0807 rev c refer to figure 3-73 figure 3-73: pan pulley assembly no. Item qty. Um. Description 1 10.9678.0750 1 ea timing pulley, 2mm gt 150 tooth 2 10.9678.0855 1 ea pan flag 3 53.6530.0006 2 ea rivet, 1/...

  • Page 170

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 150 02.9678.0010 d pan motor assembly 21.9678.0864 rev a refer to figure 3-74 figure 3-74: pan motor assembly no. Item qty. Um. Description 1 10.9678.0865 1 ea plate, pan motor mount 2 21.9678.0828 1 ea assy, drive pulley, pan - 10.9678.0720...

  • Page 171

    E nclosure a ssembly : p an t ube a ssembly 02.9678.0010 d 151 3 pan tube assembly 21.9678.0880 rev b refer to figure 3-75 figure 3-75: pan tube assembly no. Item qty. Um. Description 1 10.9678.0809 1 ea pan toggle stop 2 10.9678.0847 1 ea silicone foam washer 3 10.9678.0848 1 ea washer, pan teflon ...

  • Page 172

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 152 02.9678.0010 d 1200w arc ballast module assembly 23.9678.1269 rev a (formerly 23.9661.1269) refer to figures 3-76 and 3-77 . No. Item qty. Um. Description 1 06.6032.0009 1 ea cable marker tie, white 19 x 7.4" 2 10.9661.1260 1 ea heat sin...

  • Page 173

    E nclosure a ssembly : 1200w a rc b allast m odule a ssembly 02.9678.0010 d 153 3 figure 3-76: 1200w arc ballast module assembly 33 82.4323.0001 1 ea diode, bridge d25xb60 600v 25a sip 34 82.5341.0001 2 ea diode, dsei30-06a fred 25-37a t0-247 ad no. Item qty. Um. Description 1 28 12 5 22 8 12 7 23 3...

  • Page 174

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 154 02.9678.0010 d 1200w arc ballast module assy (continued) figure 3-77: 1200w arc ballast module assembly (side views) 33 15 31 11 27 9 29 (x4) 24 11 15 32 11 25 33 10 15 19 30 27 9 11 26 18 20 21 17 18 20 19 21 10 (x4) 21 10 21 10

  • Page 175

    E nclosure a ssembly : 1200w b allast pcb a ssembly 02.9678.0010 d 155 3 1200w ballast pcb assembly 24.9661.1110 rev h refer to figure 3-78 . Ref. Item qty. Um. Description - 10.9661.1356 1 ea guide, aps rider pcb - 11.9661.1110 1 ea pcb, vlfs 1200w arc ballast j113 52.6229.0001 1 ea header, 3pos mt...

  • Page 176

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 156 02.9678.0010 d r225, r226 60.1426.1003 3 ea res, 1/4w 5% 100.0 k cf r217 60.1431.1007 1 ea res, 1/4w 5% 10.0 ohm r115, r116 60.3421.5104 2 ea res, 2w 5% 51.0 k cf r209 60.7440.1002 1 ea res, 5w 5% 100.0 ohm ww c219 62.2110.0474 1 ea cap,...

  • Page 177

    E nclosure a ssembly : 1200w b allast pcb a ssembly 02.9678.0010 d 157 3 figure 3-78: 1200w ballast pcb assembly q205, q210 80.2643.0001 2 ea transistor, mpsw63 1w pnp darlington 30v 500ma 1w to-92 d206-d210 82.4308.4937 5 ea diode, 1n4937 fast 600v 1a d212 82.4317.5819 1 ea diode, 1n5819 rectifier ...

  • Page 178

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 158 02.9678.0010 d 1200w ballast rider pcb assembly 24.9661.1111 rev g refer to figure 3-79 . Ref. Item qty. Um. Description - 10.9661.1355 2 ea stabilizing extrusion, aps rider bd pcb - 11.9661.1111 1 ea pcb, ballast rider xu402 50.4002.001...

  • Page 179

    E nclosure a ssembly : 1200w b allast r ider pcb a ssembly 02.9678.0010 d 159 3 r421 60.9464.7505 1 ea res, 1/8w 5% 750.0 k 200v chp thk flm s-mt1206 r305 60.9464.8204 1 ea res, 1/8w 5% 82.0 k 200v chp thk flm s-mt1206 c417 62.3009.0473 1 ea cap, .047uf 50v 10% mono cer chip sur mt c309 62.4000.0102...

  • Page 180

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 160 02.9678.0010 d 1200w ballast rider pcb assembly (continued) figure 3-79: 1200w ballast rider pcb assembly.

  • Page 181

    C able a ssemblies : p an eot s ensor e lectrical a ssembly 02.9678.0010 d 161 3 cable assemblies pan eot sensor electrical assembly 23.9678.0687 rev a refer to figure 3-80 figure 3-80: pan eot sensor electrical assembly no. Item qty. Um. Description 1 52.6524.0006 1 ea conn, housing 6 pos receptacl...

  • Page 182

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 162 02.9678.0010 d lvs chassis ground cable assembly 25.9661.1514 rev a refer to figure 3-81 figure 3-81: lvs chassis ground cable assembly no. Item qty. Um. Description 1 52.8231.0001 1 ea term, ring #6 blue 16-14 awg reel pidg 2 52.8271.00...

  • Page 183

    C able a ssemblies : c hassis t o y oke g round c able a ssembly 02.9678.0010 d 163 3 chassis to yoke ground cable assembly 25.9661.1520 rev 0 refer to figure 3-82 figure 3-82: chassis to yoke ground cable assembly no. Item qty. Um. Description 1 52.8250.0001 2 ea term, #8, ring, 10awg 2 73.7089.050...

  • Page 184

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 164 02.9678.0010 d head to back cap ground cable assembly 25.9661.1522 rev b refer to figure 3-83 . Figure 3-83: head to back cap ground cable assembly no. Item qty. Um. Description 1 52.8311.0003 2 ea term, ring #6 14-16awg non-ins. Tape 2 ...

  • Page 185

    C able a ssemblies : i gnitor to r elay c able a ssembly 02.9678.0010 d 165 3 ignitor to relay cable assembly 25.9661.1526 rev b refer to figure 3-84 . Figure 3-84: ignitor to relay cable assembly no. Item qty. Um. Description 1 52.8223.0001 1 ea term, ring #6 blue 16-14 awg (loose) pidg 2 52.8312.0...

  • Page 186

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 166 02.9678.0010 d yoke to ac fan cable assembly 25.9678.0012 rev 0 refer to figure 3-85 figure 3-85: yoke to fan ac fan cable assembly no. Item qty. Um. Description 1 52.6665.0001 2 ea contact, 22-26awg male mate-n-lok 2 2 52.6665.0002 1 ea...

  • Page 187

    C able a ssemblies : b ackcap i nterlok to g obo f an i nterlok c able a ssembly 02.9678.0010 d 167 3 backcap interlok to gobo fan interlok cable assembly 25.9678.0014 rev a refer to figure 3-86 figure 3-86: backcap interlok to gobo fan interlok cable assembly no. Item qty. Um. Description 1 52.8414...

  • Page 188

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 168 02.9678.0010 d ot switch to ground cable assembly 25.9678.0015 rev 0 refer to figure 3-87 figure 3-87: ot switch to ground cable assembly no. Item qty. Um. Description 1 52.8237.0002 1 ea term, ring #4 24-20awg 2 52.8371.0001 1 ea recept...

  • Page 189

    C able a ssemblies : h ead t o b ackcap g round c able a ssembly 02.9678.0010 d 169 3 head to backcap ground cable assembly 25.9678.0016 rev 0 refer to figure 3-88 figure 3-88: head to backcap ground cable assembly no. Item qty. Um. Description 1 52.8250.0014 2 ea term ring, #10 16-14awg non-ins. 2 ...

  • Page 190

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 170 02.9678.0010 d relay to gobo fan interlock cable assembly 25.9678.0675 rev b refer to figure 3-89 . Figure 3-89: relay to gobo fan interlock cable assembly no. Item qty. Um. Description 1 52.8230.0003 1 ea recept, 1/4" faston 22-18awg (t...

  • Page 191

    C able a ssemblies : f ront h ead f ans c able a ssembly 02.9678.0010 d 171 3 front head fans cable assembly 25.9678.0677 rev a refer to figure 3-90 figure 3-90: front head fans cable assembly no. Item qty. Um. Description 1 52.6396.2604 1 ea recept, 4pos mta100 w/pol tab blu clsd end 2 52.6524.0002...

  • Page 192

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 172 02.9678.0010 d yoke fan and relay cable assembly 25.9678.0681 rev b refer to figure 3-91 figure 3-91: yoke fan and relay cable assembly no. Item qty. Um. Description 1 52.6423.0003 1 ea housing, 3 pos mt recept, 2mm 2 52.8230.0003 1 ea r...

  • Page 193

    C able a ssemblies : ot s witch to i nterlok c able a ssembly 02.9678.0010 d 173 3 ot switch to interlok cable assembly 25.9678.0682 rev b refer to figure 3-92 figure 3-92: ot switch to interlok cable assembly no. Item qty. Um. Description 1 52.8371.0001 1 ea recept, faston 24-20awg unisul tin plt b...

  • Page 194

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 174 02.9678.0010 d ignitor to lamp socket cable assembly 25.9678.0688 rev a refer to figure 3-93 . Figure 3-93: ignitor to lamp socket cable assembly no. Item qty. Um. Description 1 52.8231.0005 2 ea term, ring #6 blue 16-14 awg reel pidg 2 ...

  • Page 195

    C able a ssemblies : y oke to h ead g round c able a ssembly 02.9678.0010 d 175 3 yoke to head ground cable assembly 25.9678.0689 rev 0 refer to figure 3-94 figure 3-94: yoke to head ground cable assembly no. Item qty. Um. Description 1 52.8250.0011 2 ea term, ring #10, 122-10awg (reel) 2 73.7089.05...

  • Page 196

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 176 02.9678.0010 d head controller cable assembly 25.9678.0715 rev b refer to figure 3-95 no. Item qty. Um. Description 1 52.6224.0014 2 ea housing, 14 pos 26-22 awg preloaded mt recept dbl tow 2 52.6224.0040 2 ea housing, 40pos 26-22awg pre...

  • Page 197

    C able a ssemblies : h ead c ontroller c able a ssembly 02.9678.0010 d 177 3 head controller cable assembly (continued) figure 3-95: head controller cable assembly 1 (x10) 1 (x2) 4 (x2) 7 (x2) 3 (x2) 6 (x2) 9 (x2) 2 (x2) 5 (x2) 8 (x2) 11.

  • Page 198

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 178 02.9678.0010 d yoke fan cable assembly 25.9678.0758 rev 0 refer to figure 3-96 figure 3-96: yoke fan cable assembly no. Item qty. Um. Description 1 52.6396.2602 1 ea recept, 2pos mta100 w/pol tab blue clsd end 2 52.6423.0003 1 ea housing...

  • Page 199

    C able a ssemblies : ac i nput p igtail c able a ssembly 02.9678.0010 d 179 3 ac input pigtail cable assembly 25.9678.0810 rev a refer to figure 3-97 figure 3-97: ac input pigtail cable assembly no. Item qty. Um. Description 1 52.6274.2313 1 ea strain relief, skintop flex type pg13 blk 2 52.6401.232...

  • Page 200

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 180 02.9678.0010 d emi filter to power switch cable assembly 25.9678.0811 rev a refer to figure 3-98 figure 3-98: emi filter to power switch cable assembly no. Item qty. Um. Description 1 52.8313.0001 2 ea rcpt, faston 1/4" 18-14 awg flag db...

  • Page 201

    C able a ssemblies : ac i nput s plitter c able a ssembly 02.9678.0010 d 181 3 ac input splitter cable assembly 25.9678.0812 rev d refer to figure 3-99 no. Item qty. Um. Description 1 52.6231.0001 1 ea plug housing, mnlok plug 3pos 2 52.8231.0005 1 ea term, ring #6 blue 16-14 awg reel pidg 3 52.8231...

  • Page 202

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 182 02.9678.0010 d ac input splitter cable assembly (continued) figure 3-99: ac input splitter cable assembly 2 (x2) 4 (x2) 12 5, 9 5, 10 13 11, 6 3 1 7 (x3) 8.

  • Page 203

    C able a ssemblies : d ata i/o l ink c able a ssembly 02.9678.0010 d 183 3 data i/o link cable assembly 25.9678.0813 rev 0 refer to figure 3-100 figure 3-100: data i/o link cable assembly no. Item qty. Um. Description 1 52.6396.2204 1 ea recept, 4 pos mta100 w/pol tab red clsd end 2 52.6396.2205 1 e...

  • Page 204

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 184 02.9678.0010 d display cable assembly 25.9678.0815 rev 0 refer to figure 3-101 figure 3-101: display cable assembly no. Item qty. Um. Description 1 52.6396.2406 2 ea recept, 6 pos mta100 w/pol tab wht clsd end 2 73.5116.0123 2.0 ft wire,...

  • Page 205

    C able a ssemblies : b allast to c ontroller c able a ssembly 02.9678.0010 d 185 3 ballast to controller cable assembly 25.9678.0816 rev 0 refer to figure 3-102 figure 3-102: ballast to controller cable assembly no. Item qty. Um. Description 1 52.6396.2402 1 ea recept, 2 pos mta100 w/pol tab wht cls...

  • Page 206

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 186 02.9678.0010 d dc output cable assembly 25.9678.0821 rev a (formally 25.9678.0817 rev a) refer to figure 3-103 figure 3-103: dc output cable assembly no. Item qty. Um. Description 1 52.6464.0002 1 ea conn, housing, sl-156 2 pos 2 52.6464...

  • Page 207

    C able a ssemblies : p an /t ilt c ontrol c able a ssembly 02.9678.0010 d 187 3 pan/tilt control cable assembly 25.9678.0818 rev a refer to figure 3-104 figure 3-104: pan/tilt control cable assembly no. Item qty. Um. Description 1 52.6224.0020 1 ea housing, 20pos 26-22awg preloaded mt recept dbl row...

  • Page 208

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 188 02.9678.0010 d lamp supply to relay cable assembly 25.9678.0819 rev a refer to figure 3-105 figure 3-105: lamp supply to relay cable assembly no. Item qty. Um. Description 1 52.8312.0001 4 ea recp, faston 1/4" 18-14 awg insulated vo 2 55...

  • Page 209

    C able a ssemblies : lvs to y oke ac f an c able a ssembly 02.9678.0010 d 189 3 lvs to yoke ac fan cable assembly 25.9678.0843 rev 0 refer to figure 3-106 figure 3-106: lvs to yoke ac fan cable assembly no. Item qty. Um. Description 1 52.6664.0001 2 ea contact, 22-26awg female mate-n-lok 2 2 52.6664...

  • Page 210

    Vari ❋ lite® - vl3000™ s eries l uminaire s ervice m anual 190 02.9678.0010 d notes.

  • Page 211: Ppendix

    A ppendix a : vl3000 t echnical b ulletins 02.9678.0010 d 191 a a ppendix a. Technical bulletins vl3000 technical bulletins the following table identifies the current technical bulletins associated with the vl3000 series luminaires. These improvements have been incorporated into this manual (where a...

  • Page 212

    Vari ❋lite® - vl3000™ s eries l uminaire s ervice m anual 192 02.9678.0010 d notes.

  • Page 213

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 193 schematic and wiring diagrams encoder sensor pcb (sheet 1 of 1) vcc voa gnd vob gp1a70r vee vcc 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r writt...

  • Page 214

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 194 1200 watt ballast pcb (sheet 1 of 2) 640456-3 20a v300la40a cgnd 5% 510k 1/4w d25xb60 2n4401 2n4403 5% 510k 1/4w 2.5 ohm 2.5 ohm ixgh 32n60c 129uh 1uf 10% 630v 4901 4901 4901 4901 22-11-2...

  • Page 215

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 195 1200 watt ballast pcb (sheet 2 of 2) viewdraw for windows 7.5 filename: date/time: drawing number revision size of sheet 8 d a b c d 1 3 4 5 6 7 8 d c b a 7 6 5 4 3 1 2 2 0.1uf 10 1/4w 5%...

  • Page 216

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 196 ballast rider pcb (sheet 1 of 1) vee vcc 10% 1000pf 50v uc2854adw ena iac gnd pklmt ca_out isense mult_out vrms rset ss ct vcc gt_drv vsense va_out vref 10% 33pf 50v 4.7k 1/8w 5% 1k 1/2w ...

  • Page 217

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 197 solid state ignitor pcb (sheet 1 of 1) gnd vcc 8-bypass a b c d reset osc_inh mono-in set clock_inh in1 out2 out1 decode_out 1 1. All capacitor values are in microfarads. 2. All resistor ...

  • Page 218

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 198 gobo index sensor pcb (sheet 1 of 1) b 4b-ph-k 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari-lite, inc. In any manner witho...

  • Page 219

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 199 dmx input pcb (sheet 1 of 1) 1000pf 250v 20% nc5fbv nc5mbv 640456-5 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari-lite, inc...

  • Page 220

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 200 gobo interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the sole a...

  • Page 221

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 201 color interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the sole ...

  • Page 222

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 202 color sensor #2 pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the sole and...

  • Page 223

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 203 color sensor #1 pcb (sheet 1 of 1) vcc gnd out s r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be i...

  • Page 224

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 204 pan/tilt encoder pcb (sheet 1 of 1) vcc vcc voa gnd vob vcc vcc vcc vcc r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite...

  • Page 225

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 205 vl3000 controller pcb (sheet 1 of 10) +2.5v +24v vee vcc vcc +3.3v 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari-lite, inc....

  • Page 226

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 206 vl3000 controller pcb (sheet 2 of 10) +1.8v +1.8v +1.8v +1.8v +1.8v cke v3.3_q4 v3.3_q3 v3.3_q2 dq14 dq13 dq12 dq11 dq10 dq9 dq8 dq7 dq6 dq5 dq4 dq3 dq2 dq1 gnd3 gnd2 v3.3_3 v3.3_2 v3.3_1...

  • Page 227

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 207 vl3000 controller pcb (sheet 3 of 10) +2.5v +2.5v +2.5v +2.5v +2.5v +2.5v +2.5v +2.5v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v viewdraw for windows 7.5 file...

  • Page 228

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 208 vl3000 controller pcb (sheet 4 of 10) a gnd2 gnd1 y z b nc2 nc1 de d r reb vcc2 vcc1 gnd vcc nc1 nc2 shield gnd vcc nc1 nc2 shield gnd vcc nc1 nc2 shield c1- c1+ c2+ c2- vcc v+ v- gnd t1 ...

  • Page 229

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 209 vl3000 controller pcb (sheet 5 of 10) +24v +24v +24v +24v +24v +24v +24v +24v vcc vcc +24v vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd...

  • Page 230

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 210 vl3000 controller pcb (sheet 6 of 10) +24v vcc vcc +24v vcc vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd10 ma1 ma2 phase1 vr1 gnd5 dis1...

  • Page 231

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 211 vl3000 controller pcb (sheet 7 of 10) +24v vcc vcc +24v vcc vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd10 ma1 ma2 phase1 vr1 gnd5 dis1...

  • Page 232

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 212 vl3000 controller pcb (sheet 8 of 10) +24v vcc vcc +24v vcc +24v vcc vcc +24v vcc +24v vcc vcc +24v vcc +24v vcc vcc +24v vcc viewdraw for windows 7.5 filename: date/time: drawing number ...

  • Page 233

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 213 vl3000 controller pcb (sheet 9 of 10) +24v vcc vcc +24v vcc vcc vmm2 e2 mb2 mb1 e1 vmm1 c1 rc dis2 phase2 c2 vr2 gnd1 gnd2 gnd3 gnd4 gnd6 gnd7 gnd8 gnd9 gnd10 ma1 ma2 phase1 vr1 gnd5 dis1...

  • Page 234

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 214 vl3000 controller pcb (sheet 10 of 10) +24v vcc vcc mtg hole mtg hole mtg hole mtg hole viewdraw for windows 7.5 filename: date/time: drawing number revision size of sheet 8 d a b c d 1 3...

  • Page 235

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 215 display pcb (sheet 1 of 1) vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc d1 d2 d3 d4 d6 d7 d5 d0 res clk vlcd vss vdd led+ led- cs1 cs2 rd wr a0 vcc vcc io0_0 io0_1 io0_2 io...

  • Page 236

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 216 zoom interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the sole a...

  • Page 237

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 217 zoom sensor pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the sole and exc...

  • Page 238

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 218 vl3000 spot luminaire wiring diagram (sheet 1 of 3).

  • Page 239

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 219 vl3000 spot luminaire wiring diagram (sheet 2 of 3).

  • Page 240

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 220 vl3000 spot luminaire wiring diagram (sheet 3 of 3).

  • Page 241

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 221 vl3000 wash luminaire wiring diagram (sheet 1 of 3).

  • Page 242

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 222 vl3000 wash luminaire wiring diagram (sheet 2 of 3).

  • Page 243

    Vari ❋ lite ® - vl3000™ s eries l uminaire s ervice m anual s chematics and w iring d iagrams 02.9678.0010 d 223 vl3000 wash luminaire wiring diagram (sheet 3 of 3).

  • Page 245

    E x p r e s s y o u r s e l f . Vari-lite 10911 petal street dallas, texas 75238 1-877-vari-lite fax 214.647.8038 www.Vari-lite.Com ©2001-2004 genlyte thomas group llc. All rights reserved. Printed in the u.S.A..