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Vari Lite VL3015 Service Manual

Manual is about: Spot Luminaires

Summary of VL3015

  • Page 2

    All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or organizations. Philips vari-lite a philips group company 10911 petal street dallas, texas 75238 usa this manual is for informational use only and is subject...

  • Page 3

    F oreword 0 2 . 9 6 7 9 . 0 0 1 0 0 i how to obtain warranty service a copy of the vari-lite limited warranty was included in the shipping package for this vari ❋lite product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877-827-4548), +1-214-647-7880, or enterta...

  • Page 4: Compliance Notice

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual i i 0 2 . 9 6 7 9 . 0 0 1 0 0 compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protectio...

  • Page 5: Safety Notice

    F oreword 0 2 . 9 6 7 9 . 0 0 1 0 0 iii safety notice it is extremely important to read all safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation...

  • Page 6

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual i v 0 2 . 9 6 7 9 . 0 0 1 0 0 warning: instructions for continued protection against excessive exposure to uv radiation 1. Many vari ❋lite luminaires use a lamp that produces uv radiation. Do not look directly at lamp. 2. It is hazardo...

  • Page 7: Sicherheitshinweise

    F oreword 0 2 . 9 6 7 9 . 0 0 1 0 0 v sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installieren bzw. Bedienen. Halten sie bei der installation...

  • Page 8

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual v i 0 2 . 9 6 7 9 . 0 0 1 0 0 warnung: hinweise zum schutz gegen ÜberhÖhte uv-strahlung 1. Viele vari ❋lite -scheinwerfer verwenden die lampentyp, der uv-strahlen abgibt. Schauen sie nicht direkt in die lampe. 2. Es ist gefährlich, leu...

  • Page 9: Notes De Sécurité

    F oreword 0 2 . 9 6 7 9 . 0 0 1 0 0 vii notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que toute docume...

  • Page 10

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual v i i i 0 2 . 9 6 7 9 . 0 0 1 0 0 avertissement: directives pour se protÉger contre une exposition excessive aux rayons uv 1. Plusieurs luminaires vari ❋lite utilisent une lampe qui produit des rayons uv. Ne pas fixer son regard sur la...

  • Page 11: Aviso Sobre Seguridad

    F oreword 0 2 . 9 6 7 9 . 0 0 1 0 0 ix aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y a...

  • Page 12

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual x 0 2 . 9 6 7 9 . 0 0 1 0 0 advertencia: instrucciones para protecciÓn continua contra la exposiciÓn excesiva de radiaciÓn ultra violeta 1. Muchas luminarias vari ❋lite usan un tipo de lámpara que produce radiación uv. No mire directam...

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    F oreword 0 2 . 9 6 7 9 . 0 0 1 0 0 xi.

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    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual x i i 0 2 . 9 6 7 9 . 0 0 1 0 0

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    T able of c ontents 0 2 . 9 6 7 9 . 0 0 1 0 0 xiii table of contents introduction about this manual ................................................................................................................... 1 additional documentation ............................................................

  • Page 16

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual x i v 0 2 . 9 6 7 9 . 0 0 1 0 0 ballast assembly replacement............................................................................................... 31 color/dimmer/strobe assembly replacement.......................................

  • Page 17

    T able of c ontents 0 2 . 9 6 7 9 . 0 0 1 0 0 xv fixed color wheel assembly ................................................................................................. 97 long shaft motor assembly.....................................................................................................

  • Page 18

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual x v i 0 2 . 9 6 7 9 . 0 0 1 0 0 chassis to yoke ground cable assembly ........................................................................... 157 head to back cap ground cable assembly .................................................

  • Page 19

    I ntroduction : a bout t his m anual 0 2 . 9 6 7 9 . 0 0 1 0 0 1 introduction about this manual this manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the vl3015 & vl3515 spot luminaires. The manual is intended for use by vari- lite personnel...

  • Page 20

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 2 0 2 . 9 6 7 9 . 0 0 1 0 0 customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get t...

  • Page 21: Hapter

    0 2 . 9 6 7 9 . 0 0 1 0 0 3 c hapter 1. Description this chapter contains descriptions of luminaire features and components. • features • components • principles of operation.

  • Page 22

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 4 0 2 . 9 6 7 9 . 0 0 1 0 0 features standard features all vl3015 & vl3515 spot luminaires have the following standard features: • color system: a three-filter cym cross-fading mechanism. A fixed color wheel with six interchangeable co...

  • Page 23

    F eatures : t echnical s pecifications 0 2 . 9 6 7 9 . 0 0 1 0 0 5 1 technical specifications for additional technical specifications and information, please refer to vl3015 & vl3515 spot luminaires user’s manual (02.9679.0002) and the individual product specification sheets. These documents can be ...

  • Page 24

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 6 0 2 . 9 6 7 9 . 0 0 1 0 0 components external luminaire components the following illustration shows the external luminaire components and controls. Head assembly input panel provides dmx in and thru, and ac power connections. Houses ...

  • Page 25

    C omponents : vl3015 s pot l uminaire h ead and y oke c omponents 0 2 . 9 6 7 9 . 0 0 1 0 0 7 1 vl3015 spot luminaire head and yoke components the following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Houses zoom lenses and edge mechanisms...

  • Page 26

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 8 0 2 . 9 6 7 9 . 0 0 1 0 0 vl3515 spot luminaire head and yoke components the following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Houses zoom lenses and edge mechanisms. S...

  • Page 27

    C omponents : e nclosure c omponents 0 2 . 9 6 7 9 . 0 0 1 0 0 9 1 enclosure components the following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (yoke and head assemblies not shown for clarity.) input connector wiring wire* connection green/yel...

  • Page 28

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 0 0 2 . 9 6 7 9 . 0 0 1 0 0 principles of operation vl3015 spot luminaire functional block diagram pan motor tilt motor cot sensor tilt encoder pan encoder lcd display dmx input / thru vl3015 spot main control board (mcb) assembly 24...

  • Page 29

    P rinciples of o peration : vl3515 s pot l uminaire f unctional b lock d iagram 0 2 . 9 6 7 9 . 0 0 1 0 0 11 1 vl3515 spot luminaire functional block diagram shutter motor 1a pan motor tilt motor cot sensor tilt encoder pan encoder dmx input / thru main control board (mcb) assembly 24vdc low-voltage...

  • Page 30

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 2 0 2 . 9 6 7 9 . 0 0 1 0 0 notes.

  • Page 31: Hapter

    0 2 . 9 6 7 9 . 0 0 1 0 0 13 c hapter 2. Maintenance this chapter contains test, service, and standard maintenance procedures. • testing • troubleshooting • maintenance procedures warning: all maintenance procedures are to be performed with power removed from the luminaire. Never remove cover or bac...

  • Page 32

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 4 0 2 . 9 6 7 9 . 0 0 1 0 0 testing luminaire self-tests the luminaire is capable of running self tests by using the testmenu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the vl3015 & vl...

  • Page 33

    T esting : c alibration s equence - vl3515 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 15 2 calibration sequence - vl3515 spot luminaire note: this calibration sequence is only for the vl3515 spot luminaire only. For the vl3015 spot luminaire, refer to “calibration sequence - vl3015 spot luminaire” o...

  • Page 34

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 6 0 2 . 9 6 7 9 . 0 0 1 0 0 note: colors (cto and cym) will only auto recalibrate when the dimmer has been closed for 3 seconds. Partial recalibration it is possible to recalibrate sections of the luminaire from a console. This allow...

  • Page 35

    T esting : s ensor t esting 0 2 . 9 6 7 9 . 0 0 1 0 0 17 2 • the gobo wheel reads low when the magnet is at the sensor. • the gobo index/rotation reads low when the slot is in the sensor. • pan and tilt sensors read high when the tab is in the sensor. The mechanism calibrates to the edge and its tab...

  • Page 36

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 8 0 2 . 9 6 7 9 . 0 0 1 0 0 troubleshooting error messages - vl3015 spot luminaire note: table 2-1, “error messages - vl3015 spot luminaire,” on page 18 is only for the vl3015 spot luminaire only. For the vl3515 spot luminaire, refer...

  • Page 37

    T roubleshooting : e rror m essages - vl3515 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 19 2 error messages - vl3515 spot luminaire note: table 2-1, “error messages - vl3015 spot luminaire,” on page 18 is only for the vl3515 spot luminaire only. For the vl3015 spot luminaire, refer to “error message...

  • Page 38

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 2 0 0 2 . 9 6 7 9 . 0 0 1 0 0 troubleshooting guide if a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “error messages - vl3015 spot luminaire” on page 18 or “error messages - vl3515 spot lu...

  • Page 39

    T roubleshooting : t roubleshooting g uide 0 2 . 9 6 7 9 . 0 0 1 0 0 21 2 pan no sens luminaire will not pan pan sensor not found eot flag attached to large pulley is not engaging the eot sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth...

  • Page 40

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 2 2 0 2 . 9 6 7 9 . 0 0 1 0 0 maintenance procedures warning: as with any repairs or maintenance to vari ❋lite luminaires, service should only be performed by a trained and qualified service technician or at an authorized vari-lite ser...

  • Page 41

    M aintenance p rocedures : a lign l amp 0 2 . 9 6 7 9 . 0 0 1 0 0 23 2 align lamp the design of the vl3015 & vl3515 spot luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is ...

  • Page 42

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 2 4 0 2 . 9 6 7 9 . 0 0 1 0 0 reflector change the vl3015 spot and vl3515 spot luminaires come with both a peaked and flat field reflector. Users can choose between either reflector as desired. Note: the unit, when shipped from the fac...

  • Page 43

    M aintenance p rocedures : r eflector c hange 0 2 . 9 6 7 9 . 0 0 1 0 0 25 2 step 5. As shown in figure 2-4 , remove stored reflector by removing acorn nut and foam washer securing reflector in luminaire head assembly. Set reflector aside on a soft clean cloth. Figure 2-4: reflector removal (from st...

  • Page 44

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 2 6 0 2 . 9 6 7 9 . 0 0 1 0 0 step 8. Using a flat screwdriver, remove current reflector from hot box assembly as follows: a. Press tabs (one on each side) securing reflector assembly into hot box (as shown in figure 2-6 ), inwards to ...

  • Page 45

    M aintenance p rocedures : g obo r eplacement - g obo w heels 1, 2, and 3 0 2 . 9 6 7 9 . 0 0 1 0 0 27 2 gobo replacement - gobo wheels 1, 2, and 3 warning: remove power from luminaire before performing maintenance. Gobos may be hot after operation. Allow to cool before replacing. Warning: users of ...

  • Page 46

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 2 8 0 2 . 9 6 7 9 . 0 0 1 0 0 caution: do not push on gobo glass. Press on gobo carrier only. Caution: do not touch gobos with bare fingers. Wear cotton gloves or other covering while replacing. Clean with glass cleaner and soft cloth ...

  • Page 47

    M aintenance p rocedures : g obo r eplacement - g obo w heels 1, 2, and 3 0 2 . 9 6 7 9 . 0 0 1 0 0 29 2 d. Reinstall (close) gobo spring retaining clip. Ensure clips are positioned correctly and clear position sensor. E. Replace covers. Figure 2-9: fixed gobo wheel - gobo replacement caution: do no...

  • Page 48

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 3 0 0 2 . 9 6 7 9 . 0 0 1 0 0 color filter replacement warning: remove power from luminaire before performing maintenance. Filters may be hot after operation. Allow to cool before replacing. To remove and replace a color filter: step 1...

  • Page 49

    M aintenance p rocedures : b allast a ssembly r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 31 2 ballast assembly replacement vari-lite part no: 69.9679.1216 to remove and replace ballast assembly: step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Remove power from l...

  • Page 50

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 3 2 0 2 . 9 6 7 9 . 0 0 1 0 0 step 9. At enclosure bottom, remove two 6-32 x 3/8" ppb screws, aps side bracket and front cover from ballast side. Step 10. At bottom of enclosure, disconnect exhaust fan cable. Step 11. At exhaust fan, r...

  • Page 51

    M aintenance p rocedures : c olor /d immer /s trobe a ssembly r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 33 2 color/dimmer/strobe assembly replacement vari-lite part no: 21.9679.0402 to remove and replace color/dimmer/strobe assembly: step 1. Remove power from luminaire. Warning: you must remove all pow...

  • Page 52

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 3 4 0 2 . 9 6 7 9 . 0 0 1 0 0 main control board (mcb) replacement vari-lite part no: 24.9679.0730 (vl3015 only) vari-lite part no: 24.9679.1730 (vl3515 only) to remove and replace main control board (mcb): step 1. Remove power from lu...

  • Page 53

    M aintenance p rocedures : i gnitor b oard r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 35 2 ignitor board replacement vari-lite part no: 24.9661.3126 to remove and replace ignitor board assembly: step 1. Remove power from luminaire. Warning: you must remove all power from luminaire before performing main...

  • Page 54

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 3 6 0 2 . 9 6 7 9 . 0 0 1 0 0 pan motor assembly/pan belt replacement vari-lite part no: 21.9678.8864 (pan motor) vari-lite part no: 54.2055.0001 (pan belt) to remove and replace pan motor assembly / pan belt: step 1. Using console or ...

  • Page 55

    M aintenance p rocedures : p an m otor a ssembly /p an b elt r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 37 2 warning: you must remove all power from luminaire before performing maintenance. Fixture may be very hot after operation. Allow it to cool completely before performing any maintenance. Step 3. At...

  • Page 56

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 3 8 0 2 . 9 6 7 9 . 0 0 1 0 0 pan encoder pcb replacement vari-lite part no: 24.9678.5000 to remove and replace pan encoder pcb: step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Remove power fro...

  • Page 57

    M aintenance p rocedures : p an eot s ensor r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 39 2 pan eot sensor replacement vari-lite part no: 23.9678.0687 to remove and replace pan eot sensor: step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Remove power from luminai...

  • Page 58

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 4 0 0 2 . 9 6 7 9 . 0 0 1 0 0 power supply (lvs) replacement vari-lite part no: 69.3176.0201 to remove and replace lvs: step 1. Remove power from luminaire. Warning: you must remove all power from luminaire before performing maintenanc...

  • Page 59

    M aintenance p rocedures : g obo /i ris a ssembly r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 41 2 gobo/iris assembly replacement vari-lite part no: 21.9679.0200 (vl3015 spot) to remove and replace gobo/iris assembly: step 1. Run edge to full forward position (dmx 255). Step 2. Remove power from luminair...

  • Page 60

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 4 2 0 2 . 9 6 7 9 . 0 0 1 0 0 gobo/shutter assembly replacement vari-lite part no: 21.9679.1200 (vl3515 spot) to remove and replace gobo/shutter assembly: step 1. Run edge to full forward position (dmx 255). Step 2. Remove power from l...

  • Page 61

    M aintenance p rocedures : s pot o ptic a ssembly r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 43 2 spot optic assembly replacement vari-lite part no: 22.9678.0103 to remove spot optics assembly: step 1. Remove power from luminaire. Warning: you must remove all power from luminaire before performing maint...

  • Page 62

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 4 4 0 2 . 9 6 7 9 . 0 0 1 0 0 step 9. Finish by performing steps, in “to remove spot optics assembly:” on page 43 , in reverse order. Note: test edge function. If binding, lead screw is not straight. Loosen nut and retighten. To preven...

  • Page 63

    M aintenance p rocedures : t ilt m otor a ssembly and t ilt b elt r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 45 2 tilt motor assembly and tilt belt replacement vari-lite part no: 21.9678.8765 (tilt motor) vari-lite part no: 54.2055.0001 (tilt belt) to remove and replace tilt motor: step 1. Remove power ...

  • Page 64

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 4 6 0 2 . 9 6 7 9 . 0 0 1 0 0 step 7. Remove belt. Step 8. Replace by performing previous steps in reverse order. Warning: make sure wiring is not pinched during installation. When tightening four 10-32 x 1/2" ppz screws that mount pan...

  • Page 65

    M aintenance p rocedures : t ilt e ncoder pcb r eplacement 0 2 . 9 6 7 9 . 0 0 1 0 0 47 2 tilt encoder pcb replacement vari-lite part no: 24.9661.5000 to remove and replace tilt encoder pcb: step 1. Remove power from luminaire. Warning: you must remove all power from luminaire before performing main...

  • Page 66

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 4 8 0 2 . 9 6 7 9 . 0 0 1 0 0 tilt eot sensor replacement vari-lite part no: 23.9661.1253 to remove and replace tilt eot sensor: step 1. Remove power from luminaire. Warning: you must remove all power from luminaire before performing m...

  • Page 67

    M aintenance p rocedures : g obo t iming a djustments 0 2 . 9 6 7 9 . 0 0 1 0 0 49 2 gobo timing adjustments the index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear (top gear) of the gobo wheel. The wheel position belt is installed ...

  • Page 68

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 5 0 0 2 . 9 6 7 9 . 0 0 1 0 0 gobo timing adjustments (continued) figure 2-27: gobo timing adjustments position index pulley so large flange is centered in optical sensor gobo wheel 3 (forward) gobo wheel 2 (middle) gobo wheel 1 (aft) ...

  • Page 69

    M aintenance p rocedures : g obo g ear p lanet a lignment 0 2 . 9 6 7 9 . 0 0 1 0 0 51 2 gobo gear planet alignment each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembl...

  • Page 70

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 5 2 0 2 . 9 6 7 9 . 0 0 1 0 0 gobo gear planet alignment (continued) figure 2-28: aligning gobo planet gears open 1 2 3 4 5 6 alignment mark 2) rotate center gear clockwise until timing mark is directly across from position 6. Rotate p...

  • Page 71: Hapter

    0 2 . 9 6 7 9 . 0 0 1 0 0 53 c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for all vl3015 & vl3515 spot luminaire assemblies. • drawing trees • top assembly • head assembly • yoke assembly • enclosure assembly • cable assemblies.

  • Page 72

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 5 4 0 2 . 9 6 7 9 . 0 0 1 0 0 drawing trees vl3015 spot luminaire figure 3-1: vl3015 spot luminaire subassembly drawing tree part 1 generic luminaire assembly 21.9679.0010 rev. A head structure assembly 21.9679.0600 rev. D spot transfe...

  • Page 73

    D rawing t rees : vl3015 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 55 3 vl3015 spot luminaire (continued) figure 3-2: vl3015 spot luminaire subassembly drawing tree part 2 generic luminaire assembly 21.9679.0010 rev. A motor/adapter plate assembly 21.9678.0331 rev 0 color module assembly 21.9679.04...

  • Page 74

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 5 6 0 2 . 9 6 7 9 . 0 0 1 0 0 vl3015 spot luminaire (continued) figure 3-3: vl3015 spot luminaire subassembly drawing tree part 3 stabilizer assembly 21.9678.0767 rev 0 continued from previous page upper enclosure assembly 21.9679.0800...

  • Page 75

    D rawing t rees : vl3515 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 57 3 vl3515 spot luminaire figure 3-4: vl3515 spot luminaire subassembly drawing tree part 1 generic luminaire assembly 21.9679.0010 rev. A head structure assembly 21.9679.0600 rev. D shutter transfer fan assembly 21.9678.1263 rev 0...

  • Page 76

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 5 8 0 2 . 9 6 7 9 . 0 0 1 0 0 vl3515 spot luminaire (continued) figure 3-5: vl3515 spot luminaire subassembly drawing tree part 2 generic luminaire assembly 21.9679.0010 rev. A motor/adapter plate assembly 21.9678.0331 rev 0 color modu...

  • Page 77

    D rawing t rees : vl3515 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 59 3 vl3515 spot luminaire (continued) figure 3-6: vl3515 spot luminaire subassembly drawing tree part 3 stabilizer assembly 21.9678.0767 rev 0 continued from previous page upper enclosure assembly 21.9679.0800 rev. E pan pulley ass...

  • Page 78

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 6 0 0 2 . 9 6 7 9 . 0 0 1 0 0 top assembly included items kit, vl3015 spot 28.9679.0001 rev. A refer to figure 3-7 . No. Item qty. Um. Description 1 02.8001.0001 1 ea product support sheet, vari-lite customer service 2 02.8052.0001 1 e...

  • Page 79

    T op a ssembly : i ncluded i tems k it , vl3015 s pot 0 2 . 9 6 7 9 . 0 0 1 0 0 61 3 included items kit, vl3015 spot (continued) figure 3-7: included items kit, vl3015 spot note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in order to keep the lamp’s...

  • Page 80

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 6 2 0 2 . 9 6 7 9 . 0 0 1 0 0 included items kit, vl3515 spot 28.9679.0002 rev. B refer to figure 3-8 . No. Item qty. Um. Description 1 02.8001.0001 1 ea product support sheet, vari-lite customer service 2 02.8052.0001 1 ea card, limit...

  • Page 81

    T op a ssembly : i ncluded i tems k it , vl3515 s pot 0 2 . 9 6 7 9 . 0 0 1 0 0 63 3 included items kit, vl3015 spot (continued) figure 3-8: included items kit, vl3015 spot note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in order to keep the lamp’s...

  • Page 82

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 6 4 0 2 . 9 6 7 9 . 0 0 1 0 0 vl3015 spot luminaire 20.9679.0001 rev. D refer to figure 3-9 no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.0033.01 1 ea label, warning - 2000 series (not sh...

  • Page 83

    T op a ssembly : vl3015 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 65 3 20 53.2001.0003 5 ea nut, 10-32 hex ss nylon insert 21 53.2202.0008 1 ea nut, 8-32 hex ss nylon insert 22 53.6523.0013 8 ea screw, 6-32 x 3/8" ptb 23 53.6558.0001 2 ea screw. 6-32 x 3/8" ppz 24 53.6558.0007 4 ea screw, 6-32 x 1/...

  • Page 84

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 6 6 0 2 . 9 6 7 9 . 0 0 1 0 0 vl3015 spot luminaire (continued) figure 3-9: vl3015 spot luminaire 7 13 (x2) 31 (x2) 14 2 15 16 (x2) 10 17 (x2) 11 30 (x2) 24 (x4) 6 (x2) 25 (x2) 12 33 (x4) 22 (x8) 5 29 (x2) 23 (x2) 19 32 (x4) 25 (x2) 26...

  • Page 85

    T op a ssembly : vl3515 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 67 3 vl3515 spot luminaire 21.9679.0002 rev. E refer to figure 3-10 no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.0033.01 1 ea label, warning - 2000 series (not shown) - 04.9661.0039 1 ...

  • Page 86

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 6 8 0 2 . 9 6 7 9 . 0 0 1 0 0 21 53.2001.0003 5 ea nut, 10-32 hex ss nylon insert 22 53.2202.0008 1 ea nut, 8-32 hex ss nylon insert 23 53.6523.0013 8 ea screw, 6-32 x 3/8" ptb 24 53.6558.0001 2 ea screw. 6-32 x 3/8" ppz 25 53.6558.000...

  • Page 87

    T op a ssembly : vl3515 s pot l uminaire 0 2 . 9 6 7 9 . 0 0 1 0 0 69 3 vl3515 spot luminaire (continued) figure 3-10: vl3515 spot luminaire 9 12 (x2) 33 (x2) 15 2 16 17 (x2) 14 18 (x2) 11 32 (x2) 29 (x4) 6 (x2) 26 (x2) 13 35 (x4) 23 (x8) 5 30 (x2), 31 (x2) 24 (x2) 20 34 (x4) 26 (x2) 27 (x2) 1 4 21 ...

  • Page 88

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 7 0 0 2 . 9 6 7 9 . 0 0 1 0 0 generic luminaire assembly 21.9679.0010 rev. A refer to figure 3-11 no. Item qty. Um. Description 1 21.9678.0700 1 ea assy, yoke 2 21.9678.0707 1 ea assy, tilt pulley 2a - 10.9678.0750 1 ea timing pulley, ...

  • Page 89

    T op a ssembly : g eneric l uminaire a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 71 3 generic luminaire assembly (continued) figure 3-11: generic luminaire assembly 12 (x3) detail b 8 (x4) 9 (x4) detail b 15 2 4 10 18 (x2) 17 (x2) 14 (x2) 6 (x4) 13 (x2) 3 1 5 7 (x5), 16 (x5) note position of safety tether. ...

  • Page 90

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 7 2 0 2 . 9 6 7 9 . 0 0 1 0 0 head cover assembly 21.9679.0611 rev. A refer to figure 3-12 figure 3-12: head cover assembly no. Item qty. Um. Description 1 10.9678.0612 1 ea head cover foam baffle 2 10.9678.0649 4 ea ejector spring, bl...

  • Page 91

    T op a ssembly : s pot t ransfer f an a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 73 3 spot transfer fan assembly 21.9678.0678.01 rev e refer to figure 3-13 figure 3-13: spot transfer fan assembly no. Item qty. Um. Description 1 10.9678.0679 1 ea transfer fan tray 2 23.9678.0695 1 ea fan assy, transfer 3 53...

  • Page 92

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 7 4 0 2 . 9 6 7 9 . 0 0 1 0 0 shutter transfer fan assembly 21.9678.1263 rev 0 refer to figure 3-14 figure 3-14: shutter transfer fan assembly no. Item qty. Um. Description 1 10.9678.0679 1 ea transfer fan tray 2 22.9678.1280 1 ea shie...

  • Page 93

    T op a ssembly : c olor /g obo a ccess f an a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 75 3 color/gobo access fan assembly 21.9679.0620 rev c (vl3015 spot only) refer to figure 3-15 figure 3-15: color/gobo access fan assembly no. Item qty. Um. Description 1 55.7016.0001 2 ea fan guard, 80mm, nickel plated ...

  • Page 94

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 7 6 0 2 . 9 6 7 9 . 0 0 1 0 0 color/gobo access fan assembly 21.9679.0625 rev c (vl3515 spot only) refer to figure 3-16 figure 3-16: color/gobo access fan assembly (vl3515 only) no. Item qty. Um. Description 1 55.7016.0001 2 ea fan gua...

  • Page 95

    T op a ssembly : q uick c hange l uned r eflector a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 77 3 quick change luned reflector assembly 21.9679.0151 rev a refer to figure 3-17 figure 3-17: quick change luned reflector assembly no. Item qty. Um. Description 1 10.9678.2647 4 ea clamp, primary reflector, sst ...

  • Page 96

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 7 8 0 2 . 9 6 7 9 . 0 0 1 0 0 quick change smooth reflector assembly 21.9679.0155 rev c refer to figure 3-18 figure 3-18: quick change smooth reflector assembly no. Item qty. Um. Description 1 10.9678.2647 4 ea clamp, primary reflector...

  • Page 97

    H ead a ssembly : h ead s tructure a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 79 3 head assembly head structure assembly 21.9679.0600 rev. D refer to figure 4-19 no. Item qty. Um. Description 1 10.9678.8620 1 ea front casting 2 10.9679.0124 1 ea fan support crossmember, front 3 12.9678.8623 1 ea right side...

  • Page 98

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 8 0 0 2 . 9 6 7 9 . 0 0 1 0 0 head structure assembly (continued) figure 4-19: head structure assembly 9 (x3) 3 4 1 2 6 (x6) 5 8 8 8 7.

  • Page 99

    H ead a ssembly : b ackend a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 81 3 backend assembly 21.9679.0615 rev e refer to figure 4-20 no. Item qty. Um. Description 1 10.9678.0637 2 ea clip, retro-reflector 2 10.9678.0653 1 ea light baffle, exhaust 3 10.9678.1649 2 ea fan shield, lamp cooling, dc 4 10.9679.06...

  • Page 100

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 8 2 0 2 . 9 6 7 9 . 0 0 1 0 0 33 55.6538.0004 8 ea washer, teflon, 0.312" x 0.750" x 0.125" 34 55.6541.0008 1 ea grommet, 1/2" id 7/8" od 11/32" thk 35 55.6677.0042 2 ea washer, teflon, 0.50" od 36 55.6706.0001 1 ea grommet, 9/32" id 9...

  • Page 101

    H ead a ssembly : b ackend a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 83 3 backend assembly (continued) figure 4-20: backend assembly 15 26 (x6) 31 (x2) 22 (x6) 9 30 (x2) 2 36 13 (x2) 4 * 17 (x8) 18 (x4) 28 (x4) 11 *note, when installing item 4, apply a thin bead of copper rtv the entire length of the slit...

  • Page 102

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 8 4 0 2 . 9 6 7 9 . 0 0 1 0 0 80mm dc fan assembly 21.9679.0616 (rev. A) refer to figure 4-21 figure 4-21: 80mm dc fan assembly no. Item qty. Um. Description 1 40.7113.0015 1 ea fan, tubeaxial 80mm 24vdc, high 2 53.2002.0001 2 ea nut, ...

  • Page 103

    H ead a ssembly : uv f ilter b ulkhead a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 85 3 uv filter bulkhead assembly 22.9678.0617 rev d refer to figure 4-22 figure 4-22: uv filter bulkhead assembly no. Item qty. Um. Description 1 10.9678.0634 1 ea uv filter bulkhead 2 10.9678.0648 2 ea clip, uv glass 3 41.96...

  • Page 104

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 8 6 0 2 . 9 6 7 9 . 0 0 1 0 0 hot box (quick change) assembly 21.9679.0640 rev. C refer to figure 4-23 no. Item qty. Um. Description 1 10.9678.0043.04 1 ea label plate, vl3500 wash backcap, black 2 10.9678.0643 1 ea lamp adjust stop 3 ...

  • Page 105

    H ead a ssembly : h ot b ox (q uick c hange ) a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 87 3 hot box (quick change) assembly (continued) figure 4-23: hot box (quick change) assembly 8 (x3) 1 7 12 (x4) 3 (x3) 10 (x8) 11 (x4) 2 14 (x3) 4 15 5 9 (x2) 6.

  • Page 106

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 8 8 0 2 . 9 6 7 9 . 0 0 1 0 0 dual fan duct assembly 22.9686.0674 rev b refer to figure 4-24 figure 4-24: dual fan duct assembly no. Item qty. Um. Description 1 10.9686.0673 1 ea turning vane, fan duct 2 10.9686.1672 1 ea dual fan duct...

  • Page 107

    H ead a ssembly : g obo m odule a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 89 3 gobo module assembly 21.9679.0200 rev. C (vl3015 only) refer to figure 4-25 no. Item qty. Um. Description 1 10.9678.0215 1 ea bulkhead, gobo module, front 2 10.9678.0216 1 ea bulkhead, gobo module, rear 3 10.9678.0225 4 ea shaf...

  • Page 108

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 9 0 0 2 . 9 6 7 9 . 0 0 1 0 0 32 55.2150.0003 4 ea standoff, 1/4" hex 6-32 1.125" l 33 55.2178.0001 4 ea cable anchor mount, #8 screw mounting 34 55.6506.0025 1 ea spacer, 3/8" rnd 1/8" lg 0.257" l 35 55.6506.0026 1 ea spacer, 3/8" rnd...

  • Page 109

    H ead a ssembly : g obo m odule a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 91 3 gobo module assembly (continued) figure 4-25: gobo module assembly 22 (x8) 2 10 (x2) 37 (x2) 30 36 3 (x4) 32 (x4) 23 (x8) 17 (x3) 11 16 (x4) 5 (x3) 4 (x3) 9 13 (x2) 27 (x6) 6 (x2) 14 29 (x3) 15 34 31 (x4) 1 25 (x4) 24 (x4) 19 (...

  • Page 110

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 9 2 0 2 . 9 6 7 9 . 0 0 1 0 0 color module assembly 21.9679.0402 rev. E refer to figure 4-25 no. Item qty. Um. Description 1 10.9678.0456 4 ea shaft, color wheel 2 10.9678.0457.02 2 ea spacer, color wheel, l 0.190 3 10.9678.0457.03 3 e...

  • Page 111

    H ead a ssembly : c olor m odule a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 93 3 30 53.6597.0001 2 ea screw, 4-40 x 3/16" ppz 31 53.6608.0003 5 ea screw, 6-32 x 3/16" lg ppz 32 54.2059.0001 4 ea belt, timing, mxl pitch 150 tooth 33 54.2060.0001 1 ea belt, timing, mxl pitch 165 tooth 34 54.9679.0002 1 ea be...

  • Page 112

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 9 4 0 2 . 9 6 7 9 . 0 0 1 0 0 color module assembly (continued) figure 4-26: color module assembly 13 30 (x2), 37 (x2) detail a see detail a 26 (x11) 36 (x4) 29 (x7) 31 (x5) 38 (x6) 24 (x5) 11 12 9 35 (x4) 21 14 8 20 34 10 1 (x4) 22 27...

  • Page 113

    H ead a ssembly : d immer w heel (n otched ) a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 95 3 dimmer wheel (notched) assembly 22.9678.0435.02 rev b refer to figure 4-27 figure 4-27: dimmer wheel (notched) assembly no. Item qty. Um. Description 1 55.2256.0001 1 ea magnet, 2:17 smco 2mm x 2mm 1 dichroic coate...

  • Page 114

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 9 6 0 2 . 9 6 7 9 . 0 0 1 0 0 motor/adapter plate assembly 21.9678.0331 rev 0 refer to figure 4-28 figure 4-28: motor/adapter plate assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.5031.0001 1 ea mot...

  • Page 115

    H ead a ssembly : f ixed c olor w heel a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 97 3 fixed color wheel assembly 21.9678.0334 rev d refer to figure 4-29 no. Item qty. Um. Description 1 10.9678.0322 1 ea spin shaft, color wheel 2 10.9678.0332 6 ea sliding retainer 3 10.9678.0333 6 ea retainer clip 4 22.967...

  • Page 116

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 9 8 0 2 . 9 6 7 9 . 0 0 1 0 0 fixed color wheel assembly (continued) figure 4-29: fixed color wheel assembly 1 2 (x6) 3 (x6) 4 11 (x6) 12 (x3) 13 14 (x6) open pos 1 congo blue pos 2 orange pos 3 kelly pos 4 dark pos 5 magenta pos 6 dee...

  • Page 117

    H ead a ssembly : l ong s haft m otor a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 99 3 long shaft motor assembly 21.9678.0243 rev 0 refer to figure 4-30 figure 4-30: long shaft motor assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.9678.0249 1 ea motor, stepper 42mm x 34m...

  • Page 118

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 0 0 0 2 . 9 6 7 9 . 0 0 1 0 0 rotating gobo wheel assembly 21.9679.0210 rev b refer to figure 4-31 figure 4-31: rotating gobo wheel assembly no. Item qty. Um. Description 1 10.9663.1211 10 ea spacer, teflon, gobo gear 2 10.9663.1240 ...

  • Page 119

    H ead a ssembly : r otating e ffects w heel a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 101 3 rotating effects wheel assembly 21.9698.0211 rev a refer to figure 4-31 figure 4-32: rotating effects wheel assembly no. Item qty. Um. Description 1 10.9663.1211 8 ea spacer, teflon, gobo gear 2 10.9663.1240 4 ea b...

  • Page 120

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 0 2 0 2 . 9 6 7 9 . 0 0 1 0 0 iris sub-assembly 21.9679.0270 rev b refer to figure 4-33 note: when installing the adjustable iris stop (item 4), it is required to set the iris size limit for the closed position. The internal diameter...

  • Page 121

    H ead a ssembly : i ris s ub -a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 103 3 iris sub-assembly (continued) figure 4-33: iris sub-assembly 12 (x4) 10 12 (x2) 1 5 16 (x3) 15 (x2) 9 6 8 3 18 (x4) 17 14 (x3) 4 2 11 7 7b (x2) 7a screw links (7b) into stud (7a) as far as possible keeping sides flat and in alig...

  • Page 122

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 0 4 0 2 . 9 6 7 9 . 0 0 1 0 0 color sensor pcb #1 mount assembly 22.9678.0481 rev b refer to figure 4-34 figure 4-34: color sensor #1 pcb mount assembly no. Item qty. Um. Description 1 10.9678.0482 1 ea pcb mount, color sensor #1 2 2...

  • Page 123

    H ead a ssembly : c olor s ensor pcb #2 m ount a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 105 3 color sensor pcb #2 mount assembly 22.9678.0489 rev b refer to figure 4-35 figure 4-35: color sense pcb #2 mount assembly no. Item qty. Um. Description 1 10.9678.0452 1 ea pcb mount, color sensor #2 2 24.9678.34...

  • Page 124

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 0 6 0 2 . 9 6 7 9 . 0 0 1 0 0 gobo wheel / shutter module assembly 21.9679.1200 rev. B (vl3515 spot only) refer to figure 4-36 no. Item qty. Um. Description 1 10.9678.0128 1 ea pulley, zoom motor 2 10.9678.0231 2 ea pulley, motor, go...

  • Page 125

    H ead a ssembly : g obo w heel / s hutter m odule a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 107 3 figure 4-36: shutter assembly 32 55.6520.0001 4 ea washer, wave spring, 0.265" id, 0.367" od, 0.006" thk no. Item qty. Um. Description 16 21 (x4) 9 (x2) 23 (x8) 15 19 (x2) 14 27 (x4) 20 (x4) 22 (x6) 6 7 5 (x3...

  • Page 126

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 0 8 0 2 . 9 6 7 9 . 0 0 1 0 0 shutter assembly 21.9678.1510 rev j refer to figure 4-36 no. Item qty. Um. Description 1 10.9678.1526 2 ea pivot, shutter blade, short 2 10.9678.1527 2 ea pivot, shutter blade, long 3 10.9678.1528 16 ea ...

  • Page 127

    H ead a ssembly : s hutter a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 109 3 shutter assembly (continued) figure 4-37: shutter assembly 1 27 3 4, 28 (x2) 7 9 (x4) 20 (x16) 11 (x3) 17 16 (x2) 18 (x6) 5 (x4) 1 2 2 13 12 14 19 (x2) 11 (x4) 10 (x3) 24 (x8) 25 (x16) 21 (x2) 23 (x8) 15 (x2) 3 (x16) 21 (x2) 22 (x1...

  • Page 128

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 1 0 0 2 . 9 6 7 9 . 0 0 1 0 0 shutter motor disk assembly 21.9678.1515 rev e refer to figure 4-38 no. Item qty. Um. Description 1 10.9678.1560 1 ea base plate, shutter 2 10.9678.1566 8 ea spacer, motor mount 3 25.9678.1717 1 ea cable...

  • Page 129

    H ead a ssembly : s hutter m otor d isk a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 111 3 shutter motor disk assembly (continued) figure 4-38: shutter motor disk assembly 4 (x8) 7 (x8) 1 8 (x4) 5 (x4) 2 (x8) 6 (x8) 3 9 (x10) frame 1a frame 1b frame 2a frame 2b frame 3a frame 3b frame 4a frame 4b.

  • Page 130

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 1 2 0 2 . 9 6 7 9 . 0 0 1 0 0 roller pivot rotate assembly 21.9678.1555 rev 0 refer to figure 4-39 figure 4-39: roller pivot rotate assembly no. Item qty. Um. Description 1 10.9678.1551 1 ea roller pivot, shutter rotate 2 22.9678.155...

  • Page 131

    H ead a ssembly : s trobe b ulkhead a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 113 3 strobe bulkhead assembly 21.9679.0403 rev. B refer to figure 4-40 no. Item qty. Um. Description 1 10.9678.0491 4 ea bumper stop, strobe blade, teflon 2 10.9679.0465 1 ea bulkhead, strobe 3 21.9686.1437 1 ea assembly, strob...

  • Page 132

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 1 4 0 2 . 9 6 7 9 . 0 0 1 0 0 strobe bulkhead assembly (continued) figure 4-40: strobe bulkhead assembly 4 6 (x8) 5 (x2) 3 8 (x8) 9 (x8) 10 (x8) 2 7 (x4) 1 (x4).

  • Page 133

    H ead a ssembly : r ear s trobe b lade a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 115 3 rear strobe blade assembly 21.9686.1437 rev. 0 refer to figure 4-41 figure 4-41: rear strobe blade assembly no. Item qty. Um. Description 1 10.9678.0432 1 ea hub, strobe blade 2 10.9678.0466 1 ea strobe blade, damper 3 ...

  • Page 134

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 1 6 0 2 . 9 6 7 9 . 0 0 1 0 0 front strobe blade assembly 21.9686.1438 rev. A refer to figure 4-42 figure 4-42: front strobe blade assembly no. Item qty. Um. Description 1 10.9678.0432 1 ea hub, strobe blade 2 10.9678.0466 1 ea strob...

  • Page 135

    H ead a ssembly : r ear g obo b ulkhead a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 117 3 rear gobo bulkhead assembly 21.9679.1205 rev. D refer to figure 4-43 * as required no. Item qty. Um. Description 1 10.9678.1225 2 ea shaft, gobo wheel, cantilever 2 10.9679.1216 1 ea bulkhead, shutter module, rear 3 21...

  • Page 136

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 1 8 0 2 . 9 6 7 9 . 0 0 1 0 0 rear gobo bulkhead assembly (continued) figure 4-43: rear gobo bulkhead assembly 8 (x2) 4 1 (x2) 3 10 13 15 10 13 15 12 2 9 (x6) 14 7 (x4) 6 (x2) 5 16 (x2) 11.

  • Page 137

    H ead a ssembly : f ixed g obo w heel a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 119 3 fixed gobo wheel assembly 21.9678.1410 rev b refer to figure 4-33 figure 4-44: fixed gobo wheel assembly no. Item qty. Um. Description 1 10.9678.0250 1 ea magnet tape.375"w x.625" l x.0035" thick 2 10.9678.1412 1 ea plat...

  • Page 138

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 2 0 0 2 . 9 6 7 9 . 0 0 1 0 0 rotating gobo wheel (shutter) assembly 21.9679.1210 rev a refer to figure 4-33 figure 4-45: rotating gobo wheel (shutter) assembly no. Item qty. Um. Description 1 10.9663.1211 10 ea spacer, teflon gobo g...

  • Page 139

    H ead a ssembly : s pot o ptic a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 121 3 spot optic assembly 22.9678.0103 rev t refer to figure 4-46 and figure 4-47 no. Item qty. Um. Description 1 10.9678.1131 1 ea forward pulley shaft 2 10.9678.0127 1 ea pulley, idler 3 10.9678.0129 2 ea spacer, roller cam 4 10.96...

  • Page 140

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 2 2 0 2 . 9 6 7 9 . 0 0 1 0 0 26 23.9678.1120 1 ea linear actuator assembly - 44.9678.0119 1 ea linear actuator edge drive - 52.6467.0004 1 ea 4 pos 30-24 awg crimp phr - 52.6467.0024 4 ea contact, socket 30-24awg crimp (reel) ph (js...

  • Page 141

    H ead a ssembly : s pot o ptic a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 123 3 spot optic assembly (continued) figure 4-46: spot optic assembly view 1 23 33 (x2) 24 36 (x2) 21 33 (x2) 36 (x4) 20 26 35 33 (x3) 48 34 40 (x2) 41 (x6) 49 detail f-f detail e-e f e e f 25 9 33 (x2) 38 (x2) 53.

  • Page 142

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 2 4 0 2 . 9 6 7 9 . 0 0 1 0 0 spot optic assembly (continued) figure 4-47: spot optic assembly view 2 44 37 4 * interconnect pcb and zoom motor removed for clarity. Detail a-a detail b-b detail c-c 28 47 46 7 39 48 46 2 46 42 45 43 4...

  • Page 143

    H ead a ssembly : g roup 4 l ens a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 125 3 group 4 lens assembly 22.9678.0199 rev 0 refer to figure 4-48 figure 4-48: g4 lens mount assembly no. Item qty. Um. Description 1 12.9678.0198 2 ea ring block, machined g4 2 22.9678.0174 1 ea lens assy, group 4 3 53.6558.0001...

  • Page 144

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 2 6 0 2 . 9 6 7 9 . 0 0 1 0 0 right edge bearing assembly 22.9678.1103 rev c refer to figure 4-49 figure 4-49: right edge bearing assembly no. Item qty. Um. Description 1 12.9678.1102 1 ea edge bearing, machined right 2 54.2056.0001 ...

  • Page 145

    H ead a ssembly : l eft e dge b earing a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 127 3 left edge bearing assembly 22.9678.1105 rev c refer to figure 4-50 figure 4-50: left edge bearing assembly no. Item qty. Um. Description 1 12.9678.1104 1 ea edge bearing, machine left 2 54.2056.0001 4 ea ring, retaining...

  • Page 146

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 2 8 0 2 . 9 6 7 9 . 0 0 1 0 0 zoom cam assembly 22.9678.1106 rev b refer to figure 4-51 figure 4-51: zoom cam assembly no. Item qty. Um. Description 1 10.9678.1107 1 ea zoom timing cam 2 10.9678.1108 1 ea pulley flange 3 10.9678.1118...

  • Page 147

    H ead a ssembly : z oom m otor t ensioning a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 129 3 zoom motor tensioning assembly 22.9678.1113 rev c refer to figure 4-52 figure 4-52: zoom motor tensioning assembly no. Item qty. Um. Description 1 10.9678.0128 1 ea pulley, zoom motor 2 10.9678.1111 1 ea bracket, zo...

  • Page 148

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 3 0 0 2 . 9 6 7 9 . 0 0 1 0 0 interconnect light shield assembly 22.9678.1115 rev e refer to figure 4-53 figure 4-53: interconnect light shield assembly no. Item qty. Um. Description 1 10.9678.1114 1 ea shield, interconnect mount/lig...

  • Page 149

    H ead a ssembly : r od c lamp a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 131 3 rod clamp assembly 22.9678.0149 rev b refer to figure 4-54 figure 4-54: rod clamp assembly no. Item qty. Um. Description 1 10.9678.0151 1 ea clamp, optic rod cast 2 53.2008.0006 2 ea spring clip, 6-32 3 53.6616.0001 2 ea screw, ...

  • Page 150

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 3 2 0 2 . 9 6 7 9 . 0 0 1 0 0 gobo clamp assembly 22.9678.0693 rev a refer to figure 4-55 figure 4-55: gobo clamp assembly no. Item qty. Um. Description 1 12.9678.0691 1 ea gobo clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x ...

  • Page 151

    H ead a ssembly : c olor c lamp a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 133 3 color clamp assembly 22.9678.0694 rev a refer to figure 4-56 figure 4-56: color clamp assembly no. Item qty. Um. Description 1 12.9678.0692 1 ea color clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x.625"lg pps zinc plat...

  • Page 152

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 3 4 0 2 . 9 6 7 9 . 0 0 1 0 0 edge lead screw assembly 22.9678.1126 rev b refer to figure 4-57 figure 4-57: edge lead screw assembly no. Item qty. Um. Description 1 10.9678.1119 1 ea lead screw, edge 2 55.6616.0007 1 ea standoff, 3/8...

  • Page 153

    Y oke a ssembly : y oke a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 135 3 yoke assembly yoke assembly 21.9678.0700 rev k refer to figure 4-58 no. Item qty. Um. Description 1 10.9678.0764 1 ea plate, tilt encoder mount 2 10.9678.0756 1 ea ignitor shield 3 21.9678.8765 1 ea assy, tilt motor 4 22.9661.0609 2 e...

  • Page 154

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 3 6 0 2 . 9 6 7 9 . 0 0 1 0 0 yoke assembly (continued) figure 4-58: yoke assembly 2 1 3 4 5 6 8 9 10 11 (x8) 12 (x2) 13 (x3) 14 (x4) 15 (x2) 16 19 7 13 (x2) 13 (x4) 14 (x2) 4 13 13 (x2) 17 19 20 (x2) 21 (x2) 18 (x2) ref. Item 7.

  • Page 155

    Y oke a ssembly : t ilt m otor a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 137 3 tilt motor assembly 21.9678.8765 rev b refer to figure 4-59 * as required no. Item qty. Um. Description 1 10.9678.8763 1 ea plate, tilt motor mount 2 21.9678.0708 1 ea assy, drive pulley 2a 10.9678.0720 1 ea codewheel, 120 coun...

  • Page 156

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 3 8 0 2 . 9 6 7 9 . 0 0 1 0 0 tilt motor assembly (continued) figure 4-59: tilt motor assembly 0.249" 1 2 3 4 5 (x2) 6 (x4) 7 (x2) 8 (x4) 9 (x2) note: vari-lite recommends that this assembly be replaced as a complete assembly. Althou...

  • Page 157

    Y oke a ssembly : y oke f an a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 139 3 yoke fan assembly 22.9661.0609 rev d refer to figure 4-60 figure 4-60: yoke fan assembly no. Item qty. Um. Description 1 10.9661.0646 1 ea fan tray 2 40.7113.1001 1 ea fan, +24v 80 x 80 x 25mm, 32cfm 3 53.2200.0006 4 ea nut, 6-32...

  • Page 158

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 4 0 0 2 . 9 6 7 9 . 0 0 1 0 0 notes.

  • Page 159

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 141 3 enclosure assembly upper enclosure assembly 21.9679.0800 rev. E refer to figure 4-61 , figure 4-62 and figure 4-63 no. Item qty. Um. Description 1 04.9640.0374 1 ea label, ground 2 04.9679.0040 1 ea label, vl3015 seri...

  • Page 160

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 4 2 0 2 . 9 6 7 9 . 0 0 1 0 0 29 25.9678.0816 1 ea cable assy, ballast to controller (not shown) 30 25.9678.0818 1 ea cable assy, pan & tilt control (not shown) 31 25.9678.0829 1 ea cable assy, lamp supply to relay (not shown) 32 25....

  • Page 161

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 143 3 67 54.2055.0001 1 ea belt, gt timing, 2mm pitch, 182 grv 68 55.2150.0003 2 ea standoff, 1/4" hex 6-32 x 1.125" lg 69 55.2178.0001 3 ea cable anchor mount, #8 screw mount 70 55.2179.0001 3 ea cable anchor mount, #6 scr...

  • Page 162

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 4 4 0 2 . 9 6 7 9 . 0 0 1 0 0 upper enclosure assembly (continued) figure 4-61: upper enclosure assembly part 1 14 (x2) 21 57 (x4) 11 (x2) 9 73 (x2) 15 (x2) 12 (x2) 80 (x4) 61 (x4) 58 (x4) 22 54 (x4).

  • Page 163

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 145 3 upper enclosure assembly (continued) figure 4-62: upper enclosure assembly part 2 5 part is shown exploded for clarity pan tube assembly 8 44 (x3) 17 67 54 66 65 (x2) 41 (x4) 18 25 79 (x2) 57 (x2) 45 (x4) 74 (x4) 68 (...

  • Page 164

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 4 6 0 2 . 9 6 7 9 . 0 0 1 0 0 upper enclosure assembly (continued) figure 4-63: upper enclosure assembly part 3 duct assembly electronics assembly 62 (x2) 4 13 40 63 10 91 82 87 46 76 83 see detail a detail a 51 (x4) 52 (x4) 24 56 (x...

  • Page 165

    E nclosure a ssembly : p an p ulley a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 147 3 pan pulley assembly 21.9678.0807 rev e refer to figure 4-64 figure 4-64: pan pulley assembly no. Item qty. Um. Description 1 10.9678.0750 1 ea timing pulley, 2mm gt 150 tooth 2 10.9678.0855 1 ea pan flag 3 53.6530.0009 2 e...

  • Page 166

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 4 8 0 2 . 9 6 7 9 . 0 0 1 0 0 stabilizer assembly 21.9678.0767 rev 0 refer to figure 4-65 figure 4-65: stabilizer assembly no. Item qty. Um. Description 1 10.9678.0757 1 ea stabilizer, 1.377 dia 2 10.9678.0762 1 ea bracket, stabilize...

  • Page 167

    E nclosure a ssembly : p an m otor a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 149 3 pan motor assembly 21.9678.8864 rev b refer to figure 4-66 * as required. No. Item qty. Um. Description 1 10.9678.0865 1 ea plate, pan motor mount 2 21.9678.0828 1 ea assy, drive pulley, pan - 10.9686.8720 1 ea code wheel, ...

  • Page 168

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 5 0 0 2 . 9 6 7 9 . 0 0 1 0 0 pan motor assembly (continued) figure 4-66: pan motor assembly 0.875" note: vari-lite recommends that this assembly be replaced as a complete assembly. Although you can replace only the motor, the pulley...

  • Page 169

    E nclosure a ssembly : v entilation c over a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 151 3 ventilation cover assembly 21.9686.0840.02 rev b refer to figure 4-67 figure 4-67: ventilation cover assembly no. Item qty. Um. Description 1 10.9686.1249 4 ea post, truss hook 2 10.9686.0883 1 ea cover, ventilation...

  • Page 170

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 5 2 0 2 . 9 6 7 9 . 0 0 1 0 0 input panel assembly 21.9698.0805 rev c refer to figure 4-68 figure 4-68: input panel assembly no. Item qty. Um. Description 1 10.9678.0872 1 ea stiffener, display board 2 10.9679.0850 1 ea backing plate...

  • Page 171

    E nclosure a ssembly : p an t ube a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 153 3 pan tube assembly 21.9678.0881 rev 0 refer to figure 4-69 figure 4-69: pan tube assembly no. Item qty. Um. Description 1 10.9678.0809 1 ea pan toggle stop 2 10.9678.0847 1 ea silicone foam washer 3 10.9678.0848 2 ea washer, ...

  • Page 172

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 5 4 0 2 . 9 6 7 9 . 0 0 1 0 0 high flow exhaust fan assembly 21.9679.0811 rev a refer to figure 4-70 figure 4-70: high flow exhaust fan assembly no. Item qty. Um. Description 1 10.9686.0810 1 ea mounting plate, exhaust fan 2 40.9687....

  • Page 173

    C able a ssemblies : p an eot s ensor e lectrical a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 155 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Cable assemblies pan eot sensor electrical assembly 23.9678.0687 rev a refer to figure ...

  • Page 174

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 5 6 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Lvs chassis ground cable assembly 25.9661.1514 rev a refer to figure 4-72 figure 4...

  • Page 175

    C able a ssemblies : c hassis t o y oke g round c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 157 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Chassis to yoke ground cable assembly 25.9661.1520 rev c refer to figure 4-73 figu...

  • Page 176

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 5 8 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Head to back cap ground cable assembly 25.9661.1522 rev c refer to figure 4-74 . F...

  • Page 177

    C able a ssemblies : i gnitor to r elay c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 159 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ignitor to relay cable assembly 25.9661.1526 rev c refer to figure 4-75 . Figure 4-75: ign...

  • Page 178

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 6 0 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ot switch to ground cable assembly 25.9678.0015 rev a refer to figure 4-76 figure ...

  • Page 179

    C able a ssemblies : r elay to g obo f an i nterlock c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 161 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Relay to gobo fan interlock cable assembly 25.9678.0675 rev b refer to figure...

  • Page 180

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 6 2 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Yoke fan and relay cable assembly 25.9678.0681 rev c refer to figure 4-78 figure 4...

  • Page 181

    C able a ssemblies : h ead c ontrol c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 163 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Head control cable assembly 25.9678.0715 rev d refer to figure 4-79 figure 4-79: head control ...

  • Page 182

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 6 4 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Yoke fan cable assembly 25.9678.0758 rev a refer to figure 4-80 figure 4-80: yoke ...

  • Page 183

    C able a ssemblies : i gnitor to l amp s ocket c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 165 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ignitor to lamp socket cable assembly 25.9678.0789 rev c refer to figure 4-81 . Fig...

  • Page 184

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 6 6 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Data i/o link cable assembly 25.9678.0813 rev a refer to figure 4-82 figure 4-82: ...

  • Page 185

    C able a ssemblies : b allast to c ontroller c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 167 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ballast to controller cable assembly 25.9678.0816 rev a refer to figure 4-83 figure 4...

  • Page 186

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 6 8 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Pan/tilt control cable assembly 25.9678.0818 rev c refer to figure 4-84 figure 4-8...

  • Page 187

    C able a ssemblies : l amp s upply to r elay c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 169 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Lamp supply to relay cable assembly 25.9678.0829 rev a refer to figure 4-85 figure 4-...

  • Page 188

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 7 0 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Gobo/rotate interconnect cable assembly 25.9678.1209 rev a refer to figure 4-86 an...

  • Page 189

    C able a ssemblies : g obo /r otate i nterconnect c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 171 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Gobo/rotate interconnect cable assembly (continued) figure 4-87: gobo/rotate int...

  • Page 190

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 7 2 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Color interconnect cable assembly 25.9678.1419 rev 0 refer to figure 4-88 figure 4...

  • Page 191

    C able a ssemblies : s hutter h ead c ontroller c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 173 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Shutter head controller cable assembly 25.9678.1715 rev a refer to figure 4-89 fig...

  • Page 192

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 7 4 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Lvs chassis ground cable assembly 25.9678.1716 rev a refer to figure 4-90 figure 4...

  • Page 193

    C able a ssemblies : d isplay c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 175 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Display cable assembly 25.9678.1825 rev a refer to figure 4-91 figure 4-91: display cable assembly.

  • Page 194

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 7 6 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Gobo interconnect pcb/cable assembly 25.9678.2209 rev 0 refer to figure 4-92 and f...

  • Page 195

    C able a ssemblies : g obo i nterconnect pcb/c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 177 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Gobo interconnect pcb/cable assembly (continued) figure 4-93: gobo interconnect pcb/c...

  • Page 196

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 7 8 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ac input connector/cable assembly 25.9679.0001 rev 0 refer to figure 4-94 figure 4...

  • Page 197

    C able a ssemblies : emi f ilter to lvs c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 179 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Emi filter to lvs cable assembly 25.9679.0002 rev 0 refer to figure 4-94 figure 4-95: emi ...

  • Page 198

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 8 0 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ballast power cable assembly 25.9679.0003 rev 0 refer to figure 4-96 figure 4-96: ...

  • Page 199

    C able a ssemblies : lvs to mcb p ower c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 181 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Lvs to mcb power cable assembly 25.9679.0004 rev 0 refer to figure 4-97 figure 4-97: lvs to...

  • Page 200

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 8 2 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Dual fan color/gobo cable assembly 25.9679.0005 rev 0 refer to figure 4-98 figure ...

  • Page 201

    C able a ssemblies : i ris f an c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 183 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Iris fan cable assembly 25.9679.0007 rev a refer to figure 4-99 figure 4-99: iris fan cable assemb...

  • Page 202

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 8 4 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Exhaust fan cable assembly 25.9679.1006 rev 0 refer to figure 4-100 figure 4-100: ...

  • Page 203

    C able a ssemblies : ot s witch 1 to ot s witch 2 c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 185 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Ot switch 1 to ot switch 2 cable assembly 25.9686.0013 rev a refer to figure 4-1...

  • Page 204

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 8 6 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Backcap interlock to thermal switch 1 cable assembly 25.9686.0014 rev 0 refer to f...

  • Page 205

    C able a ssemblies : d ual dc f an , lvs to y oke c able a ssembly 0 2 . 9 6 7 9 . 0 0 1 0 0 187 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Dual dc fan, lvs to yoke cable assembly 25.9686.1843 rev a refer to figure 4-103...

  • Page 206

    Vari ❋ lite - vl3015 & vl3515 s pot l uminaires s ervice m anual 1 8 8 0 2 . 9 6 7 9 . 0 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Notes.

  • Page 207: Ppendix

    A ppendix a : vl3015 & vl3515 s pot l uminaires t echnical b ulletins 0 2 . 9 6 7 9 . 0 0 1 0 0 189 a a ppendix a. Technical bulletins vl3015 & vl3515 spot luminaires technical bulle- tins the following table identifies the current technical bulletins associated with the vl3015 & vl3515 spot luminai...

  • Page 208

    Vari ❋lite® - vl3500™ s pot l uminaire s ervice m anual 1 9 0 0 2 . 9 6 7 9 . 0 0 1 0 0 notes.

  • Page 210

    Philips vari-lite 10911 petal street dallas, texas 75238 usa 1.877.Vari-lite ❋ fax 1.214.647.8038 www.Vari-lite.Com date: 14 november 2012 / manual part number: 02.9679.0010 0 ©2012 philips vari-lite, a philips group company. All rights reserved. Produced in the u.S.A..