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Vari Lite VL3500 Spot Luminaire Service Manual

Other manuals for VL3500 Spot Luminaire: Service Manual, User Manual
Manual is about: VL3500 Spot Luminaire

Summary of VL3500 Spot Luminaire

  • Page 1

    Vl3500 ™ spot luminaire 02.9678.0018 service m anual.

  • Page 2

    Vari ❋lite ® is a trademark owned by genlyte thomas group llc and is registered in the united states and other countries. Vl1000™, vl2000™, vl2201™, vl2202™, vl2400™ (and the individual product designations), vl3000™, vl3500™, series 1000 ™ , series 2000 ™ , series 3000 ™ , dichro ❋tune ™ , vari ❋im...

  • Page 3

    F oreword 0 2 . 9 6 7 8 . 0 0 1 8 a i how to obtain warranty service a copy of the vari-lite limited warranty was included in the shipping package for this vari ❋lite® product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877-827-4548), +1-214-647-7880, or custom...

  • Page 4: Compliance Notice

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual i i 0 2 . 9 6 7 8 . 0 0 1 8 a compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protection agains...

  • Page 5: Safety Notice

    F oreword 0 2 . 9 6 7 8 . 0 0 1 8 a iii safety notice it is extremely important to read all safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation...

  • Page 6

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual i v 0 2 . 9 6 7 8 . 0 0 1 8 a warning: instructions for continued protection against excessive exposure to uv radiation 1. Many vari ❋lite® luminaires use a lamp that produces uv radiation. Do not look directly at lamp. 2. It is hazardous to o...

  • Page 7: Sicherheitshinweise

    F oreword 0 2 . 9 6 7 8 . 0 0 1 8 a v sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installieren bzw. Bedienen. Halten sie bei der installation...

  • Page 8

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual v i 0 2 . 9 6 7 8 . 0 0 1 8 a warnung: hinweise zum schutz gegen ÜberhÖhte uv-strahlung 1. Viele vari ❋lite®-scheinwerfer verwenden die lampentyp, der uv-strahlen abgibt. Schauen sie nicht direkt in die lampe. 2. Es ist gefährlich, leuchten oh...

  • Page 9: Notes De Sécurité

    F oreword 0 2 . 9 6 7 8 . 0 0 1 8 a vii notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que toute docume...

  • Page 10

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual v i i i 0 2 . 9 6 7 8 . 0 0 1 8 a avertissement: directives pour se protÉger contre une exposition excessive aux rayons uv 1. Plusieurs luminaires vari ❋lite® utilisent une lampe qui produit des rayons uv. Ne pas fixer son regard sur la lampe....

  • Page 11: Aviso Sobre Seguridad

    F oreword 0 2 . 9 6 7 8 . 0 0 1 8 a ix aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y a...

  • Page 12

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual x 0 2 . 9 6 7 8 . 0 0 1 8 a advertencia: instrucciones para protecciÓn continua contra la exposiciÓn excesiva de radiaciÓn ultra violeta 1. Muchas luminarias vari ❋lite® usan un tipo de lámpara que produce radiación uv. No mire directamente a ...

  • Page 13

    F oreword 0 2 . 9 6 7 8 . 0 0 1 8 a xi.

  • Page 14

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual x i i 0 2 . 9 6 7 8 . 0 0 1 8 a.

  • Page 15

    T able of c ontents 0 2 . 9 6 7 8 . 0 0 1 8 a xiii table of contents introduction about this manual ................................................................................................................... 1 additional documentation ............................................................

  • Page 16

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual x i v 0 2 . 9 6 7 8 . 0 0 1 8 a pan encoder replacement ...................................................................................................... 27 pan eot sensor replacement .........................................................

  • Page 17

    T able of c ontents 0 2 . 9 6 7 8 . 0 0 1 8 a xv left edge bearing assembly .................................................................................................. 86 zoom cam assembly............................................................................................................

  • Page 18

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual x v i 0 2 . 9 6 7 8 . 0 0 1 8 a pan motor assembly............................................................................................................. 148 pan tube assembly.................................................................

  • Page 19

    T able of c ontents 0 2 . 9 6 7 8 . 0 0 1 8 a xvii vl3500 controller pcb (sheet 1 of 10) .............................................................................. 193 vl3500 controller pcb (sheet 2 of 10) .............................................................................. 194 vl3500 ...

  • Page 20

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual x v i i i 0 2 . 9 6 7 8 . 0 0 1 8 a.

  • Page 21

    I ntroduction : a bout t his m anual 0 2 . 9 6 7 8 . 0 0 1 8 a 1 introduction about this manual note: the vl3500™ spot luminaires share many common assemblies and parts of the vari-lite series 3000 luminaires. This manual provides descriptions, repair procedures, and illustrated parts breakdowns for...

  • Page 22

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 2 0 2 . 9 6 7 8 . 0 0 1 8 a customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full ...

  • Page 23: Hapter

    0 2 . 9 6 7 8 . 0 0 1 8 a 3 c hapter 1. Description this chapter contains descriptions of luminaire features and components. • features • components • principles of operation.

  • Page 24

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 4 0 2 . 9 6 7 8 . 0 0 1 8 a features standard features all vl3500 series luminaire have the following standard features: • cym color mixing system. • variable cto color correction. • six-position, fixed color wheel. • full field dimming system...

  • Page 25

    C omponents : e xternal l uminaire c omponents 0 2 . 9 6 7 8 . 0 0 1 8 a 5 1 components external luminaire components the following illustration shows the external luminaire components and controls. Data thru enter menu ac pwr data in ~ ac in main power switch ac input cable data in data thru produc...

  • Page 26

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 6 0 2 . 9 6 7 8 . 0 0 1 8 a vl3500 spot luminaire head and yoke components the following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Houses zoom lenses and edge mechanisms. Optics as...

  • Page 27

    C omponents : e nclosure c omponents 0 2 . 9 6 7 8 . 0 0 1 8 a 7 1 enclosure components the following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (yoke and head assemblies not shown for clarity.) enclosure top covers 200w +24v/6.3a input panel a...

  • Page 28

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 8 0 2 . 9 6 7 8 . 0 0 1 8 a principles of operation vl3500 spot luminaire functional block diagram shutter rotate rotate / gobo interconnect shutter motor 1a shutter motor 1b shutter motor 2a shutter motor 2b shutter motor 3a shutter motor 3b ...

  • Page 29: Hapter

    0 2 . 9 6 7 8 . 0 0 1 8 a 9 c hapter 2. Maintenance this chapter contains test, service, and standard maintenance procedures. • testing • troubleshooting • maintenance procedures warning: as with any repairs or maintenance to vari-lite luminaires, service should only be performed by a trained and qu...

  • Page 30

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 0 0 2 . 9 6 7 8 . 0 0 1 8 a testing luminaire self-tests the luminaire is capable of running self tests by using the testmenu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the vl3500 spot user’s ...

  • Page 31

    T esting : a uto r ecalibration 0 2 . 9 6 7 8 . 0 0 1 8 a 11 2 auto recalibration most mechanisms with sensors will check their sensor when at a zero position, if the sensor is not detected within 3 seconds, the mechanism will recalibrate. This applies to all except pan and tilt, and zoom and edge. ...

  • Page 32

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 2 0 2 . 9 6 7 8 . 0 0 1 8 a • low value - 0 volts, or up to approximately 0.2 volts. Notes regarding specific mechanisms: • the four color mixers will read high when the tab is in the optical sensor. • the fixed color wheel will read low whe...

  • Page 33

    T roubleshooting : e rror m essages 0 2 . 9 6 7 8 . 0 0 1 8 a 13 2 troubleshooting error messages if a problem occurs during luminaire calibration, at the end of the calibration sequence the menu display will cycle through any applicable error message(s), one at a time until the end of the list is r...

  • Page 34

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 4 0 2 . 9 6 7 8 . 0 0 1 8 a troubleshooting guide if a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “error messages” on page 13 for more information. The chart below provides possible causes and ...

  • Page 35

    T roubleshooting : t roubleshooting g uide 0 2 . 9 6 7 8 . 0 0 1 8 a 15 2 pan no sens luminaire will not pan pan sensor not found eot flag attached to large pulley is not engaging the eot sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth...

  • Page 36

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 6 0 2 . 9 6 7 8 . 0 0 1 8 a maintenance procedures warning: as with any repairs or maintenance to vari-lite luminaires, service should only be performed by a trained and qualified service technician or at an authorized vari-lite service faci...

  • Page 37

    M aintenance p rocedures : a lign l amp 0 2 . 9 6 7 8 . 0 0 1 8 a 17 2 align lamp the design of the vl3500 luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is greater at the...

  • Page 38

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 8 0 2 . 9 6 7 8 . 0 0 1 8 a lamp power cut-off switch it should be noted that the lower fan duct assembly is equipped with a lamp power cut-off switch. If the hinged duct is raised during operation, the relay will automatically disengage and...

  • Page 39

    M aintenance p rocedures : g obo r eplacement - g obo w heels 1 and 2 0 2 . 9 6 7 8 . 0 0 1 8 a 19 2 gobo replacement - gobo wheels 1 and 2 warning: remove power from luminaire before performing maintenance. Gobos may be hot after operation. Allow to cool before replacing. Warning: users of vari ❋li...

  • Page 40

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 2 0 0 2 . 9 6 7 8 . 0 0 1 8 a e. Replace covers. Figure 2-4: replacing gobos press from this side front of luminaire gobo wheel gobo assembly carrier top head cover * bottom head cover * 1/4-turn screw gobo wheel (see detail) caution: do not t...

  • Page 41

    M aintenance p rocedures : c olor f ilter r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 21 2 color filter replacement warning: remove power from luminaire before performing maintenance. Filters may be hot after operation. Allow to cool before replacing. To replace a color filter: step 1. Remove power from ...

  • Page 42

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 2 2 0 2 . 9 6 7 8 . 0 0 1 8 a ballast assembly replacement vl part no: 23.9678.1869 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove top covers. Step 3. Remove wiring to ballast notin...

  • Page 43

    M aintenance p rocedures : c olor /d immer /s trobe a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 23 2 color/dimmer/strobe assembly replacement vl part no: 22.9678.0402 (vl3500 only) vl part no: 22.9678.0462 (vl3500q only) repair procedure step 1. Disconnect luminaire ac input cable from power so...

  • Page 44

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 2 4 0 2 . 9 6 7 8 . 0 0 1 8 a main control board (mcb) replacement vl part no: 24.9678.1730 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove board-side yoke leg cover. Step 3. At mcb, disconnect he...

  • Page 45

    M aintenance p rocedures : i gnitor b oard r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 25 2 ignitor board replacement vl part no: 24.9661.3126 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Disconnect four lamp wires and fo...

  • Page 46

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 2 6 0 2 . 9 6 7 8 . 0 0 1 8 a pan motor assembly replacement vl part no: 21.9678.0864 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Carefully lay luminaire on its side to have access to bottom of enclo...

  • Page 47

    M aintenance p rocedures : p an e ncoder r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 27 2 pan encoder replacement vl part no: 24.9678.9729 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Carefully lay luminaire on its side to have access to bottom of enclosure. Ste...

  • Page 48

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 2 8 0 2 . 9 6 7 8 . 0 0 1 8 a pan eot sensor replacement vl part no: 86.7002.0003 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Carefully lay luminaire on its side. Step 3. At enclosure assembly, remov...

  • Page 49

    M aintenance p rocedures : p ower s upply (lvs) r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 29 2 power supply (lvs) replacement vl part no: 69.3176.0201 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. At enclosure, remove top cover at power supply side. Step 3. At ...

  • Page 50

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 3 0 0 2 . 9 6 7 8 . 0 0 1 8 a gobo/shutter assembly replacement vl part no: 21.9678.1200 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove top head cover. Step 3. Ensure that optic assembly is all t...

  • Page 51

    M aintenance p rocedures : s pot o ptic a ssembly r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 31 2 spot optic assembly replacement vl part no: 22.9678.0103 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove both head covers. Step 3. Disconnect all fan wires and...

  • Page 52

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 3 2 0 2 . 9 6 7 8 . 0 0 1 8 a tilt motor assembly replacement vl part no: 21.9678.6865 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove motor connector. Ste...

  • Page 53

    M aintenance p rocedures : t ilt e ncoder r eplacement 0 2 . 9 6 7 8 . 0 0 1 8 a 33 2 tilt encoder replacement vl part no: 24.9678.9629 / 24.9678.8629 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove tilt motor as...

  • Page 54

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 3 4 0 2 . 9 6 7 8 . 0 0 1 8 a tilt eot sensor replacement vl part no: 86.7002.0003 repair procedure step 1. Disconnect luminaire ac input cable from power source. Step 2. Remove tilt-side yoke leg cover. Step 3. Remove sensor bracket. Step 4. ...

  • Page 55

    M aintenance p rocedures : g obo t iming a djustments 0 2 . 9 6 7 8 . 0 0 1 8 a 35 2 gobo timing adjustments the index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear (top gear) of the gobo wheel. The wheel position belt is installed ...

  • Page 56

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 3 6 0 2 . 9 6 7 8 . 0 0 1 8 a gobo gear planet alignment each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembled...

  • Page 57: Hapter

    0 2 . 9 6 7 8 . 0 0 1 8 a 37 c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for all vl3500™ spot luminaire assemblies. Note: the vl3500 series luminiares share many common assemblies and parts of the vari-lite series 3000 luminaires. • drawing trees • top ...

  • Page 58

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 3 8 0 2 . 9 6 7 8 . 0 0 1 8 a drawing trees vl3500 spot luminaire figure 3-1: vl3500 spot luminaire subassembly drawing tree part 1 color/dimmer/strobe assembly 22.9678.0402 rev f (vl3500) continued next page transfer fan assembly 21.9678.1263...

  • Page 59

    D rawing t rees : vl3500 s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 8 a 39 3 vl3500 spot luminaire (continued) figure 3-2: vl3500 spot luminaire subassembly drawing tree part 2 upper enclosure assembly 21.9678.0800.01 rev nn spot optic assembly 22.9678.0103 rev r (spot only) zoom box assembly 21.9678.01...

  • Page 60

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 4 0 0 2 . 9 6 7 8 . 0 0 1 8 a vl3500q spot luminaire figure 3-3: vl3500q spot luminaire subassembly drawing tree part 1 color/dimmer/strobe assembly 22.9678.0462 rev 0 (vl3500q) continued next page transfer fan assembly 21.9678.1263 rev 0 head...

  • Page 61

    D rawing t rees : vl3500q s pot l uminaire 0 2 . 9 6 7 8 . 0 0 1 8 a 41 3 vl3500q spot luminaire (continued) figure 3-4: vl3500q spot luminaire subassembly drawing tree part 2 upper enclosure assembly 21.9678.0801.01 rev y (vl3500 quiet) spot optic assembly 22.9678.0103 rev r (spot only) zoom box as...

  • Page 62

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 4 2 0 2 . 9 6 7 8 . 0 0 1 8 a top assembly included items kit, spot 28.9678.0020 rev e refer to figure 3-5 . No. Item qty. Um. Description 1 02.8001.0001 1 ea product support sheet, vari-lite customer service 2 02.8052.0001 1 ea card, limited ...

  • Page 63

    T op a ssembly : i ncluded i tems k it , s pot 0 2 . 9 6 7 8 . 0 0 1 8 a 43 3 included items kit, spot (continued) figure 3-5: included items kit, spot note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in order to keep the lamp’s glass as dirt and gr...

  • Page 64

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 4 4 0 2 . 9 6 7 8 . 0 0 1 8 a vl3500 spot series luminaire 20.9678.0019 rev f (vl3500 only) 20.9678.0020 rev g (vl3500q only) refer to figure 3-6 no. Item qty. Um. Description - 02.8405.0001 1 ea ac danger tag, vl3000 (not shown) - 04.9661.003...

  • Page 65

    T op a ssembly : vl3500 s pot s eries l uminaire 0 2 . 9 6 7 8 . 0 0 1 8 a 45 3 - 25.9678.0677 1 ea cable assy, front head fans (not shown) - 25.9678.0689 1 ea cable assy, yoke to head gnd (not shown) - 25.9678.1715 1 ea cable assy, head control (not shown) - 28.9678.0020 1 ea included items kit, vl...

  • Page 66

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 4 6 0 2 . 9 6 7 8 . 0 0 1 8 a vl3500 spot series luminaire (continued) figure 3-6: vl3500 series spot luminaire 1 35 (x2) 4 5 9 6 7 8,22 (x4) 11 12 13 (x4) 14 15 (x2) 16 (x2) 17 18,30 (x2) 24 (x2) 22 (x8) 24 (x2) 27 (x2) 25 (x2) 33 (x2) 34 (x2...

  • Page 67

    T op a ssembly : g eneric l uminaire a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 47 3 generic luminaire assembly 21.9678.0010.02 rev h (vl3500 only) refer to figure 3-7 no. Item qty. Um. Description 1 21.9678.0600 1 ea assy, head structure 2 21.9678.0700 1 ea assy, yoke 3 21.9678.0707 1 ea assy, tilt pulley...

  • Page 68

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 4 8 0 2 . 9 6 7 8 . 0 0 1 8 a generic luminaire assembly (continued) figure 3-7: generic luminaire assembly - vl3500 only 1 2 3 4 5 6 (x4) 7 (x5) 8 (x4) 9 (x4) 10 11 (x4) 12 (x3) 13 (x2) 15 16 (x5) 3a 3b 3c (x3) 4a 4b 4c 4d 14 (x2) detail a 17...

  • Page 69

    T op a ssembly : g eneric l uminaire (q uiet ) a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 49 3 generic luminaire (quiet) assembly 21.9678.0011.02 rev c (vl3500q only) refer to figure 3-8 no. Item qty. Um. Description 1 21.9678.0601 1 ea assembly, head structure, quiet 2 21.9678.0701 1 ea assembly, yoke, qu...

  • Page 70

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 5 0 0 2 . 9 6 7 8 . 0 0 1 8 a generic luminaire (quiet) assembly (continued) figure 3-8: generic luminaire assembly - vl3500q only 1 2 3 4 5 6 (x4) 7 (x5) 8 (x4) 9 (x4) 10 11 (x4) 12 (x3) 13 (x2) 15 16 (x5) 3a 3b 3c (x3) 4a 4b 4c 4d 14 (x2) de...

  • Page 71

    H ead a ssembly : h ead s tructure (s tandard ) a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 51 3 head assembly head structure (standard) assembly 21.9678.0600 rev c (vl3500 only) refer to figure 3-1 figure 3-1: head structure assembly - vl3500 only no. Item qty. Um. Description 1 10.9678.8620 1 ea front cas...

  • Page 72

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 5 2 0 2 . 9 6 7 8 . 0 0 1 8 a head structure (quiet) assembly 21.9678.0601 rev 0 (vl3500q only) refer to figure 3-1 figure 3-2: head structure assembly - vl3500q only no. Item qty. Um. Description 1 10.9678.8620 1 ea front casting 2 12.9678.86...

  • Page 73

    H ead a ssembly : h ead c over a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 53 3 head cover assembly 21.9678.8611 rev - refer to figure 3-3 figure 3-3: head cover assembly no. Item qty. Um. Description 1 10.9678.0612 1 ea head cover foam baffle 2 10.9678.0649 4 ea ejector spring, black oxide 3 10.9678.0674 1...

  • Page 74

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 5 4 0 2 . 9 6 7 8 . 0 0 1 8 a backcap assembly 21.9678.0615 rev s (vl3500) 21.9678.0616 rev g (vl3500 q) refer to figure 3-4 no. Item qty. Um. Description 1 10.9678.0631 1 ea separation bulkhead 2 10.9678.8635 1 ea exhaust bulkhead 3 10.9678.0...

  • Page 75

    H ead a ssembly : b ackcap a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 55 3 figure 3-4: backcap assembly - vl3500 & vl3500 q 26 55.6706.0001 4 ea grommet, 9/32"id 9/16"od 1/4t 27 74.1099.0001 1 ea switch, miniature 5amp 150deg - 10.9678.0680 1 ea insulator, teflon to-220 (not shown) - 53.2200.0004 1 ea nut,...

  • Page 76

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 5 6 0 2 . 9 6 7 8 . 0 0 1 8 a 80mm fan assembly 21.9678.0619 rev b (vl3500 and vl3500 quiet) refer to figure 3-5 figure 3-5: 80mm fan assembly - vl3500 and vl3500 quiet no. Item qty. Um. Description 1 40.7145.0004 1 ea fan, tubeaxial 80 x 80 x...

  • Page 77

    H ead a ssembly : uv f ilter b ulkhead a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 57 3 uv filter bulkhead assembly 22.9678.0617 rev a (vl3500 quiet) 22.9678.0639 rev c (vl3500 only) refer to figure 3-6 figure 3-6: uv filter bulkhead assembly - vl3500 and vl3500 q no. Item qty. Um. Description 1 10.9678.063...

  • Page 78

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 5 8 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 79

    H ead a ssembly : g obo /s hutter a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 59 3 gobo/shutter assembly 21.9678.1200 rev g refer to figure 3-7 no. Item qty. Um. Description 1 10.9678.0338 1 ea pulley, zoom motor 2 10.9678.0225 6 ea shaft, gobo wheel 3 10.9678.0231 2 ea pulley, motor gobo wheel drive 4 10.9...

  • Page 80

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 6 0 0 2 . 9 6 7 8 . 0 0 1 8 a figure 3-7: gobo/shutter assembly 31 55.6506.0033 4 ea spacer, 3/8" rnd 1-1/8" lg .257"id thru al 32 55.6520.0001 4 ea washer wave spring .265" id .367" od .006" thk no. Item qty. Um. Description 16 19 (x2) 15 23 ...

  • Page 81

    H ead a ssembly : r otating g obo w heel a ssembly , s hutter 0 2 . 9 6 7 8 . 0 0 1 8 a 61 3 rotating gobo wheel assembly, shutter 21.9678.1205 rev b refer to figure 3-8 figure 3-8: rotating gobo wheel assembly no. Item qty. Um. Description 1 10.9678.1216 1 ea bulkhead, shutter module, rear 2 10.967...

  • Page 82

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 6 2 0 2 . 9 6 7 8 . 0 0 1 8 a fixed gobo wheel assembly 21.9678.1410 rev b refer to figure 3-9 figure 3-9: fixed gobo wheel assembly no. Item qty. Um. Description 1 10.9678.0250 1 ea magnet tape .375"w x .625" l x .0035" thick 2 10.9678.1412 1...

  • Page 83

    H ead a ssembly : r otating g obo w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 63 3 rotating gobo wheel assembly 21.9678.1210 rev 0 refer to figure 3-10 figure 3-10: rotating gobo wheel assembly no. Item qty. Um. Description 1 10.9678.0250 1 ea magnet tape .375"w x .625" l x .0035" thick 2 10.9663.121...

  • Page 84

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 6 4 0 2 . 9 6 7 8 . 0 0 1 8 a roller pivot rotate assembly 21.9678.1555 rev 0 refer to figure 3-11 figure 3-11: roller pivot rotate assembly no. Item qty. Um. Description 1 10.9678.1551 1 ea roller pivot, shutter rotate 2 22.9678.1550 1 ea ass...

  • Page 85

    H ead a ssembly : s hutter r otate r oller a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 65 3 shutter rotate roller assembly 22.9678.1550 rev b refer to figure 3-12 figure 3-12: shutter rotate roller assembly no. Item qty. Um. Description 1 10.9678.1552 1 ea roller shutter rotate 2 54.1259.0005 1 ea bearing, ...

  • Page 86

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 6 6 0 2 . 9 6 7 8 . 0 0 1 8 a long shaft motor assembly 21.9678.0243 rev 0 refer to figure 3-13 figure 3-13: long shaft motor assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.9678.0249 1 ea motor, stepper 42...

  • Page 87

    H ead a ssembly : s hutter a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 67 3 shutter assembly 21.9678.1510 rev g refer to figure 3-14 no. Item qty. Um. Description 1 10.9678.1526 2 ea pivot, shutter blade, short 2 10.9678.1527 2 ea pivot, shutter blade, long 3 10.9678.1528 16 ea cam stop 4 10.9678.1529 1 ea ...

  • Page 88

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 6 8 0 2 . 9 6 7 8 . 0 0 1 8 a shutter assembly (continued) figure 3-14: shutter assembly 1 27 3 4, 28 (x2) 7 9 (x4) 20 (x16) 11 (x3) 17 16 (x2) 18 (x6) 5 (x4) 1 2 2 13 12 14 19 (x2) 11 (x4) 10 (x4) 24 (x8) 25 (x16) 21 (x2) 23 (x8) 15 (x2) 3 (x...

  • Page 89

    H ead a ssembly : s hutter m otor d isk a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 69 3 shutter motor disk assembly 21.9678.1515 rev e refer to figure 3-15 no. Item qty. Um. Description 1 10.9678.1560 1 ea base plate, shutter 2 44.9678.1517 8 ea motor, pancake, size 16, .47" shaft 3 53.2202.0030 4 ea nut, ...

  • Page 90

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 7 0 0 2 . 9 6 7 8 . 0 0 1 8 a shutter motor disk assembly (continued) figure 3-15: shutter motor disk assembly 2 (x8) 5 (x8) 1 6 (x4) 11 9 7 (x10) frame 1a frame 1b frame 2a frame 2b frame 3a frame 3b frame 4a frame 4b 3 (x4) 8 (x8) 4 (x8).

  • Page 91

    H ead a ssembly : h ot b ox a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 71 3 hot box assembly 21.9678.8640.01 rev e (spot) 21.9678.8698.01 rev c (quiet spot) refer to figure 3-16 no. Item qty. Um. Description 1 04.9678.0042 1 ea label, vl3000 backcap 10.9678.0043 1 ea label, backcap, vl3000 quiet 2 10.9678....

  • Page 92

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 7 2 0 2 . 9 6 7 8 . 0 0 1 8 a hot box assembly (continued) figure 3-16: hot box assembly 1 2 3 4 5 (x3) 6 11 13 (x3) 14 (x2) 12 (x4) 15 (x8) 16 (x4) 17 (x4) 18 (x3) 19 (x3) 20 8 (x4) 10 (x4) 7 (x4) 9 (x4).

  • Page 93

    H ead a ssembly : d ual f an t ray d uct (s tandard ) a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 73 3 dual fan tray duct (standard) assembly 21.9678.0660.03 rev b (vl3500 only) refer to figure 3-17 figure 3-17: dual fan tray duct (standard) assembly - vl3500 only no. Item qty. Um. Description 1 10.9678.066...

  • Page 94

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 7 4 0 2 . 9 6 7 8 . 0 0 1 8 a dual fan tray duct (quiet) assembly 21.9678.0659.03 rev d (vl3500q only) refer to figure 3-18 figure 3-18: dual fan tray duct (quiet) assembly - vl3500q only no. Item qty. Um. Description 1 10.9678.0665 1 ea sprin...

  • Page 95

    H ead a ssembly : h ead f ront f an (s tandard ) a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 75 3 head front fan (standard) assembly 23.9678.0684 rev 0 (vl3500 only) refer to figure 3-19 figure 3-19: head front fan assembly - vl3500 only no. Item qty. Um. Description 1 40.7125.0001 1 ea fan, 24v fal6f24lh 2...

  • Page 96

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 7 6 0 2 . 9 6 7 8 . 0 0 1 8 a head front fan (quiet) assembly 23.9678.0699 rev a (vl3500q only) refer to figure 3-20 figure 3-20: head front fan assembly - vl3500q only no. Item qty. Um. Description 1 40.7125.0001 1 ea fan, 24v fal6f24lh 2 52....

  • Page 97

    H ead a ssembly : t ransfer f an a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 77 3 transfer fan assembly 21.9678.1263 rev 0 refer to figure 3-21 figure 3-21: transfer fan assembly no. Item qty. Um. Description 1 10.9678.0679 1 ea transfer fan tray 2 22.9678.1280 1 ea shield assy, shutter rotate harness 3 23....

  • Page 98: Notes

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 7 8 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 99

    H ead a ssembly : s pot o ptic a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 79 3 spot optic assembly 22.9678.0103 rev r (spot only) refer to figure 3-22 and figure 3-23 no. Item qty. Um. Description 1 10.9678.1131 1 ea forward pulley shaft (changed 12-15-04) 2 10.9678.0127 1 ea pulley, idler 3 10.9678.0129 2...

  • Page 100

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 8 0 0 2 . 9 6 7 8 . 0 0 1 8 a 26 23.9678.1120 1 ea linear actuator assembly - 44.9678.0119 1 ea linear actuator edge drive - 52.6467.0004 1 ea 4 pos 30-24 awg crimp phr - 52.6467.0024 4 ea contact, socket 30-24awg crimp (reel) ph (jst) 27 24.9...

  • Page 101

    H ead a ssembly : s pot o ptic a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 81 3 spot optic assembly (continued) figure 3-22: spot optic assembly view 1 23 33 (x2) 24 36 (x4) 21 33 (x2) 36 (x4) 20 26 35 33 (x3) 48 34 40 (x2) 41 (x6) 49 detail f-f detail e-e f e e f 25 9 33 (x2).

  • Page 102

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 8 2 0 2 . 9 6 7 8 . 0 0 1 8 a spot optic assembly (continued) figure 3-23: spot optic assembly view 2 44 37 4 * interconnect pcb and zoom motor removed for clarity. Detail a-a detail b-b detail c-c 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 10 1...

  • Page 103

    H ead a ssembly : z oom b ox a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 83 3 zoom box assembly 21.9678.0110 rev f refer to figure 3-24 figure 3-24: zoom box assembly no. Item qty. Um. Description 1 10.9678.0124 1 ea zoom box 2 10.9678.0125 1 ea brace, focus 3 10.9678.0126 1 ea brace, rear 4 53.6530.0006 12...

  • Page 104

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 8 4 0 2 . 9 6 7 8 . 0 0 1 8 a group 4 lens assembly 22.9678.0199 rev 0 refer to figure 3-25 figure 3-25: g4 lens mount assembly no. Item qty. Um. Description 1 12.9678.0198 2 ea ring block, machined g4 2 22.9678.0174 1 ea lens assy, group 4 3 ...

  • Page 105

    H ead a ssembly : r ight e dge b earing a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 85 3 right edge bearing assembly 22.9678.1103 rev c refer to figure 3-26 figure 3-26: right edge bearing assembly no. Item qty. Um. Description 1 12.9678.1102 1 ea edge bearing, machined right 2 54.2056.0001 4 ea ring, retai...

  • Page 106

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 8 6 0 2 . 9 6 7 8 . 0 0 1 8 a left edge bearing assembly 22.9678.1105 rev c refer to figure 3-27 figure 3-27: left edge bearing assembly no. Item qty. Um. Description 1 12.9678.1104 1 ea edge bearing, machine left 2 54.2056.0001 4 ea ring, ret...

  • Page 107

    H ead a ssembly : z oom c am a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 87 3 zoom cam assembly 22.9678.1106 rev b refer to figure 3-28 figure 3-28: zoom cam assembly no. Item qty. Um. Description 1 10.9678.1107 1 ea zoom timing cam 2 10.9678.1108 1 ea pulley flange 3 10.9678.1118 1 ea timing pulley, zoom 4...

  • Page 108

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 8 8 0 2 . 9 6 7 8 . 0 0 1 8 a zoom motor tensioning assembly 22.9678.1113 rev b refer to figure 3-29 figure 3-29: zoom motor tensioning assembly no. Item qty. Um. Description 1 10.9678.0338 1 ea pulley, zoom motor 2 10.9678.1111 1 ea bracket, ...

  • Page 109

    H ead a ssembly : i nterconnect l ight s hield a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 89 3 interconnect light shield assembly 22.9678.1115 rev d refer to figure 3-30 figure 3-30: interconnect light shield assembly no. Item qty. Um. Description 1 10.9678.1114 1 ea shield, interconnect mount/light 2 24.9...

  • Page 110

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 9 0 0 2 . 9 6 7 8 . 0 0 1 8 a rod clamp assembly 22.9678.0149 rev b refer to figure 3-31 figure 3-31: rod clamp assembly no. Item qty. Um. Description 1 10.9678.0151 1 ea clamp, optic rod cast 2 53.6616.0001 2 ea screw, 6-32 x 3/4" ppz 3 55.65...

  • Page 111

    H ead a ssembly : c olor /d immer /s trobe a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 91 3 color/dimmer/strobe assembly 22.9678.0402 rev f (vl3500) 22.9678.0462 rev 0 (vl3500q) no. Item qty. Um. Description 1 10.9678.0324 1 ea pulley, fixed color wheel 2 10.9678.0337 1 ea drive pulley, fixed color wheel (c...

  • Page 112

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 9 2 0 2 . 9 6 7 8 . 0 0 1 8 a 27 53.5638.0252 12 ea screw, 6-32 x 1/4"lg pfs undercut head 28 53.6558.0001 7 ea screw, 6-32 x 3/8" ppz 29 53.6597.0001 2 ea screw, 4-40 x 3/16" ppz 30 53.6608.0003 5 ea screw, 6-32 x 3/16"lg ppz 31 54.2036.0017 ...

  • Page 113

    H ead a ssembly : c olor /d immer /s trobe a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 93 3 color/dimmer/strobe assembly (continued) figure 3-32: color/dimmer/strobe assembly 1 2 3 (x2) 4 5 6 7 8 9 (x5) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 (x5) 24 25 5 6 6 25 (x2) 25 (x5) 25 (x4) 26 (x10) 26 (x2) 27 (x...

  • Page 114

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 9 4 0 2 . 9 6 7 8 . 0 0 1 8 a motor/adapter plate assembly 21.9678.0331 rev 0 refer to figure 3-33 figure 3-33: motor/adapter plate assembly no. Item qty. Um. Description 1 10.9678.0330 1 ea plate, motor adapter 2 44.5031.0001 1 ea motor, step...

  • Page 115

    H ead a ssembly : f ixed c olor w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 95 3 fixed color wheel assembly 21.9678.0334 rev d refer to figure 3-34 no. Item qty. Um. Description 1 10.9678.0322 1 ea spin shaft, color wheel 2 10.9678.0332 6 ea sliding retainer 3 10.9678.0333 6 ea retainer clip 4 22.967...

  • Page 116

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 9 6 0 2 . 9 6 7 8 . 0 0 1 8 a fixed color wheel assembly (continued) figure 3-34: fixed color wheel assembly 1 2 (x6) 3 (x6) 4 11 (x6) 12 (x3) 13 14 (x6) pos 1 pos 2 congo blue pos 3 orange pos 4 kelly pos 5 dark pos 6 magenta pos 7 deep green...

  • Page 117

    H ead a ssembly : s trobe a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 97 3 strobe assembly 22.9678.0403 rev f (vl3500 only) refer to figure 3-35 figure 3-35: strobe assembly - vl3500 only no. Item qty. Um. Description 1 10.9678.0491 4 ea bumper stop, strobe 2 10.9678.0465 1 ea strobe bulkhead 3 22.9678.0467...

  • Page 118

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 9 8 0 2 . 9 6 7 8 . 0 0 1 8 a strobe (quiet) assembly 22.9678.0463 rev b (vl3500q only) refer to figure 3-36 figure 3-36: strobe (quiet) assembly - vl3500q only no. Item qty. Um. Description 1 10.9678.0491 4 ea bumper stop, strobe 2 10.9678.04...

  • Page 119

    H ead a ssembly : r ight s trobe b lade a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 99 3 right strobe blade assembly 22.9678.0467 rev c refer to figure 3-37 figure 3-37: right strobe blade assembly no. Item qty. Um. Description 1 10.9678.0464 1 ea strobe blade 2 10.9678.0432 1 ea hub, strobe blade 3 10.9678...

  • Page 120

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 0 0 0 2 . 9 6 7 8 . 0 0 1 8 a left strobe blade assembly 22.9678.0468 rev c refer to figure 3-38 figure 3-38: left strobe blade assembly no. Item qty. Um. Description 1 10.9678.0464 1 ea strobe blade 2 10.9678.0432 1 ea hub, strobe blade 3 1...

  • Page 121

    H ead a ssembly : s trobe m otor (q uiet ) a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 101 3 strobe motor (quiet) assembly 23.9678.0499 rev a (vl3500q only) refer to figure 3-39 figure 3-39: strobe motor (quiet) assembly - vl3500q only no. Item qty. Um. Description 1 44.5035.0001 1 ea stepper motor, 2 phase...

  • Page 122

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 0 2 0 2 . 9 6 7 8 . 0 0 1 8 a dimmer wheel assembly 22.9678.0435 rev d refer to figure 3-40 figure 3-40: dimmer wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0494 1 ea glass, coated dimm...

  • Page 123

    H ead a ssembly : c yan w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 103 3 cyan wheel assembly 22.9678.0472 rev c refer to figure 3-41 figure 3-41: cyan wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0471 1 ea glass, cyan color wheel 1 2 coated sid...

  • Page 124

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 0 4 0 2 . 9 6 7 8 . 0 0 1 8 a yellow wheel assembly 22.9678.0474 rev b refer to figure 3-42 figure 3-42: yellow wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0473 1 ea glass, yellow colo...

  • Page 125

    H ead a ssembly : m agenta w heel a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 105 3 magenta wheel assembly 22.9678.0476 rev b refer to figure 3-43 figure 3-43: magenta wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0475 1 ea glass, magenta color wheel 1 ...

  • Page 126

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 0 6 0 2 . 9 6 7 8 . 0 0 1 8 a cto wheel assembly 22.9678.0478 rev b refer to figure 3-44 figure 3-44: cto wheel assembly no. Item qty. Um. Description 1 22.9678.0420 1 ea pulley assy, with bearing 2 41.9678.0477 1 ea glass, coated cto 1 2 co...

  • Page 127

    H ead a ssembly : g obo c lamp a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 107 3 gobo clamp assembly 22.9678.0693 rev a refer to figure 3-45 figure 3-45: gobo clamp assembly no. Item qty. Um. Description 1 12.9678.0691 1 ea gobo clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x .625"lg pps zinc plated ...

  • Page 128

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 0 8 0 2 . 9 6 7 8 . 0 0 1 8 a color clamp assembly 22.9678.0694 rev a refer to figure 3-46 figure 3-46: color clamp assembly no. Item qty. Um. Description 1 12.9678.0692 1 ea color clamp 2 53.6685.0625 2 ea screw, captive panel, 6-32 x .625"...

  • Page 129

    H ead a ssembly : e dge l ead s crew a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 109 3 edge lead screw assembly 22.9678.1126 rev b refer to figure 3-47 figure 3-47: edge lead screw assembly no. Item qty. Um. Description 1 10.9678.1119 1 ea lead screw, edge 2 55..6616.0007 1 ea standoff, 3/8" hex thrd .562" ...

  • Page 130

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 1 0 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 131

    Y oke a ssembly : y oke a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 111 3 yoke assembly yoke assembly 21.9678.0700 rev j (vl3500) 21.9678.0701 rev b (vl3500q) refer to figure 3-48 no. Item qty. Um. Description 1 10.9678.0764 1 ea plate, tilt encoder mount 2 10.9678.0756 1 ea ignitor shield 3 21.9678.0765 1 ...

  • Page 132

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 1 2 0 2 . 9 6 7 8 . 0 0 1 8 a yoke assembly (cont.) figure 3-48: yoke assembly 2 1 3 4 5 6 8 9 10 11 (x8) 13 (x2) 12 (x2) 13 (x3) 14 (x4) 15 (x2) 16 19 7 13 (x2) 13 (x4) 14 (x2) 4 13 13 (x2) 17 18 (x2) 19 20 (x2) 21 (x2).

  • Page 133

    Y oke a ssembly : t ilt m otor a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 113 3 tilt motor assembly 21.9678.0765 rev e (vl3500) 21.9678.6865 rev 0 (vl3500 quiet) refer to figure 3-49 figure 3-49: tilt motor assembly no. Item qty. Um. Description 1 10.9678.0763 1 ea plate, tilt motor mount 10.9678.8763 1 ea...

  • Page 134

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 1 4 0 2 . 9 6 7 8 . 0 0 1 8 a relay electrical assembly 23.9650.3327 rev b refer to figure 3-50 figure 3-50: relay electrical assembly no. Item qty. Um. Description 1 04.9650.0044 1 ea label, relay wiring -vl7 2 52.8271.0005 2 ea recept, fas...

  • Page 135

    Y oke a ssembly : y oke f an a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 115 3 yoke fan assembly 22.9661.0609 rev c (vl3500) 22.9678.0609 rev a (vl3500q) refer to figure 3-51 figure 3-51: yoke fan assembly no. Item qty. Um. Description 1 10.9661.0646 1 ea fan tray 2 40.7113.0001 1 ea fan, +24v 80 x 80 x 25m...

  • Page 136: Notes

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 1 6 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 137

    H ead /y oke pcb a ssemblies : s hutter c able i nterconnect a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 117 3 head/yoke pcb assemblies shutter cable interconnect assembly 21.9678.1246 rev a refer to figure 3-52 figure 3-52: shutter cable interconnect assembly no. Item qty. Um. Description 1 10.9678.1245 1 ...

  • Page 138

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 1 8 0 2 . 9 6 7 8 . 0 0 1 8 a color sensor pcb #1 mount assembly 22.9678.0481 rev b refer to figure 3-53 figure 3-53: color sensor #1 pcb mount assembly no. Item qty. Um. Description 1 10.9678.0482 1 ea pcb mount, color sensor #1 2 24.9678.3...

  • Page 139

    H ead /y oke pcb a ssemblies : c olor s ensor pcb #2 m ount a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 119 3 color sensor pcb #2 mount assembly 22.9678.0489 rev b refer to figure 3-54 figure 3-54: color sense pcb #2 mount assembly no. Item qty. Um. Description 1 10.9678.0452 1 ea pcb mount, color sensor #2...

  • Page 140

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 2 0 0 2 . 9 6 7 8 . 0 0 1 8 a solid state ignitor pcb 24.9661.3126 rev 0 refer to figure 3-55 only available as an assembly. Figure 3-55: solid state ignitor pcb.

  • Page 141

    H ead /y oke pcb a ssemblies : w heel p osition s ensor pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 121 3 wheel position sensor pcb assembly 24.9678.3240 rev 0 refer to figure 3-56 figure 3-56: wheel position sensor pcb assembly no. Item qty. Um. Description 1 17.9678.3240 1 ea pcb, wheel position senso...

  • Page 142

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 2 2 0 2 . 9 6 7 8 . 0 0 1 8 a color interconnect pcb/cable assembly 25.9678.0409 rev b (vl3500 only) refer to figure 3-57 and figure 3-58 figure 3-57: color interconnect pcb/cable assembly - vl3500 only no. Item qty. Um. Description 1 24.967...

  • Page 143

    H ead /y oke pcb a ssemblies : c olor i nterconnect pcb/c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 123 3 color interconnect pcb/cable assembly (continued) figure 3-58: color interconnect pcb assembly wire chart - vl3500 only.

  • Page 144

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 2 4 0 2 . 9 6 7 8 . 0 0 1 8 a color interconnect (quiet) pcb/cable assembly 25.9678.0419 rev a (vl3500q only) refer to figure 3-59 and figure 3-60 figure 3-59: color interconnect pcb/cable assembly - vl3500q only no. Item qty. Um. Descriptio...

  • Page 145

    H ead /y oke pcb a ssemblies : c olor i nterconnect (q uiet ) pcb/c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 125 3 color interconnect pcb/cable assembly (continued) figure 3-60: color interconnect pcb assembly wire chart - vl3500q only.

  • Page 146

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 2 6 0 2 . 9 6 7 8 . 0 0 1 8 a pan/tilt encoder pcb 24.9661.9629 rev b (vl3500) 24.9661.8629 rev 0 (vl3500 quiet) refer to figure 3-61 available only as an assembly. Figure 3-61: pan/tilt encoder pcb.

  • Page 147

    H ead /y oke pcb a ssemblies : vl3500 c ontroller pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 127 3 vl3500 controller pcb assembly 24.9678.1730 rev f refer to figure 3-62 available only as an assembly. Figure 3-62: vl3500 controller pcb top side bottom side.

  • Page 148

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 2 8 0 2 . 9 6 7 8 . 0 0 1 8 a motor driver (piggy back) pcb 24.9678.1732 rev c refer to figure 3-63 ref. Item qty. Um. Description 11.9678.1732 1 ea pcb, motor driver pgy bk vl3500 u6 36-0090 1 ea ic, 74hc14 sch trig soic-14 j2 52.6599.0048 ...

  • Page 149

    H ead /y oke pcb a ssemblies : m otor d river (p iggy b ack ) pcb 0 2 . 9 6 7 8 . 0 0 1 8 a 129 3 figure 3-63: motor driver (piggy back) pcb c15, c16, c25, c40, c41 62.4245.0272 5 ea cap, 2700pf 25v 10% cer chip su c19-c22, c26, c27, c42-c45 62.4245.0471 10 ea cap, 470pf 25v 10% cer chip su d1-d20 8...

  • Page 150

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 3 0 0 2 . 9 6 7 8 . 0 0 1 8 a arc zoom interconnect pcb assembly 24.9678.1116 rev 0 refer to figure 3-64 ref. Item qty. Um. Description - 04.9678.1116.00 1 ea label set zoom harness (not shown) - 11.9678.1116 1 ea pcb zoom interconnect j3 52...

  • Page 151

    H ead /y oke pcb a ssemblies : a rc z oom i nterconnect pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 131 3 zoom interconnect pcb assembly (continued) figure 3-64: arc zoom interconnect pcb assembly.

  • Page 152

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 3 2 0 2 . 9 6 7 8 . 0 0 1 8 a zoom sensor (target) pcb assembly 24.9678.0112 rev 0 refer to figure 3-65 figure 3-65: zoom sensor pcb assembly ref. Item qty. Um. Description - 11.9678.1117 1 ea pcb, vl3000 zoom sensor j1 52.6447.0003 1 ea hea...

  • Page 153

    H ead /y oke pcb a ssemblies : i ndex s ensor pcb a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 133 3 index sensor pcb assembly 24.9663.1231 rev b refer to figure 3-66 figure 3-66: index sensor pcb assembly ref. Item qty. Um. Description - 11.9663.1231 1 ea pcb, index sensor j1 52.6447.0004 1 ea header, shrou...

  • Page 154: Notes

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 3 4 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 155

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 135 3 enclosure assembly upper enclosure assembly 21.9678.0800.01 rev nn 21.9678.0801.01 rev y (vl3500 quiet) refer to figure 3-67 and figure 3-68 no. Item qty. Um. Description 1 04.9640.0374 1 ea label, p.E. Ground 2 04.96...

  • Page 156

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 3 6 0 2 . 9 6 7 8 . 0 0 1 8 a 22 21.9678.0864 1 ea assy, pan motor 23 21.9678.0881 1 ea assy, pan tube 24 22.9678.0851 1 ea assy, upper enclosure 25 23.9678.0686 1 ea fan assy, upper enclosure 23.9678.0888 1 ea fan assy, upper enclosure, slo...

  • Page 157

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 137 3 48 53.6626.0001 1 ea screw, 10-32 x 1/2" ppz 49 53.6634.1000 1 ea screw, 3/8-16 x 1.00" lg soc 50 53.6653.0502 4 ea screw, 1/4-20 x 1/2"lg soc 51 54.1206.0014 2 ea ring, retaining 52 54.1255.0001 1 ea bearing assy, bl...

  • Page 158

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 3 8 0 2 . 9 6 7 8 . 0 0 1 8 a upper enclosure assembly (continued) figure 3-67: upper enclosure assembly part 1 2 3 5 8 8 9 9 18 14 15 15 20 44 (x4) 42 (x4) 43 (x4) 43 (x2) 66 (x2) 50 (x4) 14 59 64 (x4) 66 (x2) 43 (x2).

  • Page 159

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 139 3 upper enclosure assembly (continued) figure 3-68: upper enclosure assembly part 2 pan tube assembly electronics assembly duct assembly 6 12 23 17 16 38 49 21 30 (x2) 19 19a 19b 19c 19d 22 7 24 26 28 29 (x2) 29 (x2) 31...

  • Page 160

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 4 0 0 2 . 9 6 7 8 . 0 0 1 8 a ventilation cover assembly - standard 21.9661.1254 rev c refer to figure 3-69 figure 3-69: ventilation cover assembly no. Item qty. Um. Description 1 10.9661.1249 4 ea post, truss hook 2 10.9661.1350 1 ea cover,...

  • Page 161

    E nclosure a ssembly : v entilation c over a ssembly - vl3500 q uiet 0 2 . 9 6 7 8 . 0 0 1 8 a 141 3 ventilation cover assembly - vl3500 quiet 21.9686.0840.02 rev b refer to figure 3-69 no. Item qty. Um. Description 1 10.9686.1249 4 ea post, truss hook 1a 10.9678.0850 4 ea post, truss hook, short, e...

  • Page 162

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 4 2 0 2 . 9 6 7 8 . 0 0 1 8 a ventilation cover assembly - vl3500 quiet (continued) figure 3-70: ventilation cover assembly 1 (x4) 2 8 (x4) 9 (x4) 10 (x4) 6 3 4 5 7 (x2) early production current 1a (x4) 1b (x4).

  • Page 163

    E nclosure a ssembly : p anel a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 143 3 panel assembly 21.9678.0805 rev l refer to figure 3-71 figure 3-71: panel assembly no. Item qty. Um. Description 1 10.9678.0852.01 1 ea layout, enclosure overlay (changed 01-06-04) 2 10.9678.0859 1 ea bracket, input 3 10.9678.08...

  • Page 164

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 4 4 0 2 . 9 6 7 8 . 0 0 1 8 a dmx input pcb 24.9663.3830 rev b refer to figure 3-72 figure 3-72: dmx input pcb no. Item qty. Um. Description ref. 1 11.9663.1830 1 ea pcb fab, dmx input - 2 52.6259.0006 1 ea header, 5pos mta frct lok strt pos...

  • Page 165

    E nclosure a ssembly : d isplay pcb 0 2 . 9 6 7 8 . 0 0 1 8 a 145 3 display pcb 24.9678.3825 rev a refer to figure 3-73 ref. Item qty. Um. Description - 11.9678.2825 1 ea pcb board, vl3000 display - 40-0968 1 ea header, 20 pos samtec mtlw .1 ls j1 52.6365.0012 1 ea header, 6pos mta100 shrouded r/a -...

  • Page 166

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 4 6 0 2 . 9 6 7 8 . 0 0 1 8 a display pcb (continued) figure 3-73: display pcb top side bottom side view from component side.

  • Page 167

    E nclosure a ssembly : p an p ulley a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 147 3 pan pulley assembly 21.9678.0807 rev e refer to figure 3-74 figure 3-74: pan pulley assembly no. Item qty. Um. Description 1 10.9678.0750 1 ea timing pulley, 2mm gt 150 tooth 2 10.9678.0855 1 ea pan flag 3 53.6530.0009 2 e...

  • Page 168

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 4 8 0 2 . 9 6 7 8 . 0 0 1 8 a pan motor assembly 21.9678.0864 rev e refer to figure 3-75 figure 3-75: pan motor assembly no. Item qty. Um. Description 1 10.9678.0865 1 ea plate, pan motor mount 2 21.9678.0828 1 ea assy, drive pulley, pan - 1...

  • Page 169

    E nclosure a ssembly : p an t ube a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 149 3 pan tube assembly 21.9678.0881 rev 0 refer to figure 3-76 figure 3-76: pan tube assembly no. Item qty. Um. Description 1 10.9678.0809 1 ea pan toggle stop 2 10.9678.0847 1 ea silicone foam washer 3 10.9678.0848 2 ea washer, ...

  • Page 170: Notes

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 5 0 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 171

    C able a ssemblies : p an eot s ensor e lectrical a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 151 3 cable assemblies pan eot sensor electrical assembly 23.9678.0687 rev a refer to figure 3-77 figure 3-77: pan eot sensor electrical assembly no. Item qty. Um. Description 1 52.6524.0006 1 ea conn, housing 6 po...

  • Page 172

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 5 2 0 2 . 9 6 7 8 . 0 0 1 8 a lvs chassis ground cable assembly 25.9661.1514 rev a refer to figure 3-78 figure 3-78: lvs chassis ground cable assembly no. Item qty. Um. Description 1 52.8231.0001 1 ea term, ring #6 blue 16-14 awg reel pidg 2...

  • Page 173

    C able a ssemblies : c hassis t o y oke g round c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 153 3 chassis to yoke ground cable assembly 25.9661.1520 rev c refer to figure 3-79 figure 3-79: chassis to yoke ground cable assembly no. Item qty. Um. Description 1 52.8250.0006 2 ea term, #8, ring, 10awg 2 ...

  • Page 174

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 5 4 0 2 . 9 6 7 8 . 0 0 1 8 a head to back cap ground cable assembly 25.9661.1522 rev b refer to figure 3-80 . Figure 3-80: head to back cap ground cable assembly no. Item qty. Um. Description 1 52.8311.0003 2 ea term, ring #6 14-16awg non-i...

  • Page 175

    C able a ssemblies : i gnitor to r elay c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 155 3 ignitor to relay cable assembly 25.9661.1526 rev c refer to figure 3-81 . Figure 3-81: ignitor to relay cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea term, ring #6 blue 16-14 awg (reel) pidg 2...

  • Page 176

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 5 6 0 2 . 9 6 7 8 . 0 0 1 8 a lvs to yoke ac fan cable assembly 25.9678.0843 rev a refer to figure 3-82 figure 3-82: lvs to yoke ac fan cable assembly no. Item qty. Um. Description 1 52.6664.0001 2 ea contact, 22-26awg female mate-n-lok 2 2 ...

  • Page 177

    C able a ssemblies : y oke to ac f an c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 157 3 yoke to ac fan cable assembly 25.9678.0012 rev a refer to figure 3-83 figure 3-83: yoke to fan ac fan cable assembly no. Item qty. Um. Description 1 52.6665.0001 2 ea contact, 22-26awg male mate-n-lok 2 2 52.6665....

  • Page 178

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 5 8 0 2 . 9 6 7 8 . 0 0 1 8 a backcap interlock to gobo fan interlock cable assembly 25.9678.0014 rev b refer to figure 3-84 figure 3-84: backcap interlock to gobo fan interlock cable assembly no. Item qty. Um. Description 1 52.8414.0001 2 e...

  • Page 179

    C able a ssemblies : r elay to g obo f an i nterlock c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 159 3 relay to gobo fan interlock cable assembly 25.9678.0675 rev b refer to figure 3-85 . Figure 3-85: relay to gobo fan interlock cable assembly no. Item qty. Um. Description 1 52.8230.0003 1 ea recept,...

  • Page 180

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 6 0 0 2 . 9 6 7 8 . 0 0 1 8 a front head fans cable assembly 25.9678.0677 rev b refer to figure 3-86 figure 3-86: front head fans cable assembly no. Item qty. Um. Description 1 52.6396.3104 1 ea recept, 4pos mta100 w/pol tab blu clsd end 2 5...

  • Page 181

    C able a ssemblies : y oke f an and r elay (s tandard ) c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 161 3 yoke fan and relay (standard) cable assembly 25.9678.0681 rev c (vl3500 only) refer to figure 3-87 figure 3-87: yoke fan and relay (standard) cable assembly - vl3500 only no. Item qty. Um. Descri...

  • Page 182

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 6 2 0 2 . 9 6 7 8 . 0 0 1 8 a air duct ot switch cable assembly 25.9678.0690 rev 0 (vl3500q) 25.9678.0691 rev 0 refer to figure 3-88 figure 3-88: air duct ot switch cable assembly no. Item qty. Um. Description 1 52.8414.0001 1 ea recept, fas...

  • Page 183

    C able a ssemblies : y oke f an and r elay (q uiet ) c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 163 3 yoke fan and relay (quiet) cable assembly 25.9678.0781 rev a (vl3500q only) refer to figure 3-89 figure 3-89: yoke fan and relay (quiet) cable assembly - vl3500q only no. Item qty. Um. Description 1...

  • Page 184

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 6 4 0 2 . 9 6 7 8 . 0 0 1 8 a yoke fan (standard) cable assembly 25.9678.0758 rev a (vl3500 only) refer to figure 3-90 figure 3-90: yoke fan (standard) cable assembly - vl3500 only no. Item qty. Um. Description 1 52.6396.3102 1 ea recept, 2p...

  • Page 185

    C able a ssemblies : y oke f an (q uiet ) c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 165 3 yoke fan (quiet) cable assembly 25.9678.0759 rev a (vl3500q only) refer to figure 3-90 figure 3-91: yoke fan (quiet) cable assembly - vl3500q only no. Item qty. Um. Description 1 52.6396.3102 1 ea recept, 2 po...

  • Page 186

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 6 6 0 2 . 9 6 7 8 . 0 0 1 8 a ignitor to lamp socket cable assembly 25.9678.0789 rev b refer to figure 3-92 . Figure 3-92: ignitor to lamp socket cable assembly no. Item qty. Um. Description 1 52.8231.0005 2 ea term, ring #6 blue 16-14 awg r...

  • Page 187

    C able a ssemblies : y oke to h ead g round c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 167 3 yoke to head ground cable assembly 25.9678.0689 rev 0 refer to figure 3-93 figure 3-93: yoke to head ground cable assembly no. Item qty. Um. Description 1 52.8250.0011 2 ea term, ring #10, 122-10awg (reel) 2...

  • Page 188

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 6 8 0 2 . 9 6 7 8 . 0 0 1 8 a head controller cable assembly 25.9678.1715 rev a refer to figure 3-94 no. Item qty. Um. Description 1 55.6610.0014 1 ea conn housing, 14 pos dbl row unloaded 2 55.6610.0024 1 ea conn housing, 24 pos dbl row unl...

  • Page 189

    C able a ssemblies : h ead c ontroller c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 169 3 head controller cable assembly (continued) figure 3-94: head controller cable assembly 16 (x11) 5,10,15 17 1,6,11 4,9,14 2,7,12 17 1,6,11 3,8,13 4,9,14.

  • Page 190

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 7 0 0 2 . 9 6 7 8 . 0 0 1 8 a ac input pigtail cable assembly 25.9678.0810 rev b refer to figure 3-95 figure 3-95: ac input pigtail cable assembly no. Item qty. Um. Description 1 52.6274.2313 1 ea strain relief, skintop flex type pg13 blk 2 ...

  • Page 191

    C able a ssemblies : emi f ilter to p ower s witch c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 171 3 emi filter to power switch cable assembly 25.9678.0811 rev c refer to figure 3-96 figure 3-96: emi filter to power switch cable assembly no. Item qty. Um. Description 1 52.8313.0001 2 ea rcpt, faston ...

  • Page 192

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 7 2 0 2 . 9 6 7 8 . 0 0 1 8 a ac input splitter cable assembly 25.9678.0812 rev e refer to figure 3-97 no. Item qty. Um. Description 1 52.6231.0001 1 ea plug housing, mnlok plug 3 pos 2 52.8231.0005 1 ea term, ring #6 blue 16-14 awg reel pid...

  • Page 193

    C able a ssemblies : ac i nput s plitter c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 173 3 ac input splitter cable assembly (continued) figure 3-97: ac input splitter cable assembly 3 (x2) 4 (x2) 12 5, 9 5, 10 13 11, 6 2 1 7 (x3) 8.

  • Page 194

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 7 4 0 2 . 9 6 7 8 . 0 0 1 8 a data i/o link cable assembly 25.9678.0813 rev a refer to figure 3-98 figure 3-98: data i/o link cable assembly no. Item qty. Um. Description 1 52.6396.2904 1 ea recept, 4 pos mta100 w/pol tab red clsd end 2 52.6...

  • Page 195

    C able a ssemblies : d isplay c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 175 3 display cable assembly 25.9678.0815 rev e refer to figure 3-99 figure 3-99: display cable assembly no. Item qty. Um. Description 1 52.6396.3006 2 ea recept, 6 pos mta100 w/pol tab wht clsd end 2 73.5116.0123 2.0 ft wire, ...

  • Page 196

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 7 6 0 2 . 9 6 7 8 . 0 0 1 8 a ballast to controller cable assembly 25.9678.0816 rev a refer to figure 3-100 figure 3-100: ballast to controller cable assembly no. Item qty. Um. Description 1 52.6396.3002 1 ea recept, 2 pos mta100 w/pol tab w...

  • Page 197

    C able a ssemblies : dc o utput c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 177 3 dc output cable assembly 25.9678.0821 rev e refer to figure 3-101 figure 3-101: dc output cable assembly no. Item qty. Um. Description 1 52.6464.0002 1 ea conn, housing, sl-156 2 pos 2 52.6464.0003 1 ea conn, housing, s...

  • Page 198

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 7 8 0 2 . 9 6 7 8 . 0 0 1 8 a pan/tilt control cable assembly 25.9678.0818 rev b refer to figure 3-102 figure 3-102: pan/tilt control cable assembly no. Item qty. Um. Description 1 52.6610.0008 1 ea conn housing, 20pos dbl row unloaded 2 52....

  • Page 199

    C able a ssemblies : l amp s upply to r elay c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 179 3 lamp supply to relay cable assembly 25.9678.0819 rev d refer to figure 3-103 figure 3-103: lamp supply to relay cable assembly no. Item qty. Um. Description 1 52.8312.0001 4 ea recp, faston 1/4" 18-14 awg i...

  • Page 200

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 8 0 0 2 . 9 6 7 8 . 0 0 1 8 a gobo/rotate interconnect cable assembly 25.9678.1209 rev a refer to figure 3-104 and figure 3-105 figure 3-104: gobo/rotate interconnect cable assembly no. Item qty. Um. Description 1 25.9678.1209 1 ea cable ass...

  • Page 201

    C able a ssemblies : g obo /r otate i nterconnect c able a ssembly 0 2 . 9 6 7 8 . 0 0 1 8 a 181 3 gobo/rotate interconnect cable assembly (continued) figure 3-105: gobo/rotate interconnect cable assembly wire chart.

  • Page 202

    Vari ❋ lite® - vl3500™ s pot l uminaire s ervice m anual 1 8 2 0 2 . 9 6 7 8 . 0 0 1 8 a lvs chassis ground cable assembly 25.9678.1716 rev a refer to figure 3-106 figure 3-106: lvs chassis ground cable assembly no. Item qty. Um. Description 1 52.8231.0005 1 ea terminal, ring, #6 blue, 16-14 awg ree...

  • Page 203: Ppendix

    A ppendix a : vl3500 t echnical b ulletins 0 2 . 9 6 7 8 . 0 0 1 8 a 183 a a ppendix a. Technical bulletins vl3500 technical bulletins the following table identifies the current technical bulletins associated with the vl3000 series luminaires. These improvements have been incorporated into this manu...

  • Page 204

    Vari ❋lite® - vl3500™ s pot l uminaire s ervice m anual 1 8 4 0 2 . 9 6 7 8 . 0 0 1 8 a notes.

  • Page 205

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 185 aschematic and wiring diagrams solid state ignitor pcb (sheet 1 of 1) gnd vcc 8-bypass a b c d reset osc_inh mono-in set clock_inh in1 out2 out1 decode_out 1 1. All capacitor val...

  • Page 206

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 186 gobo index sensor pcb (sheet 1 of 1) b 4b-ph-k 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari-lite, inc. In any man...

  • Page 207

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 187 dmx input pcb (sheet 1 of 1) 1000pf 250v 20% nc5fbv nc5mbv 640456-5 1 viewdraw for windows 7.5 filename: date/time: appd date description rev revisions r written consent of vari-...

  • Page 208

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 188 gobo interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is t...

  • Page 209

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 189 color interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is ...

  • Page 210

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 190 color sensor #1 pcb (sheet 1 of 1) vcc gnd out s r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may...

  • Page 211

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 191 color sensor #2 pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the...

  • Page 212

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 192 pan/tilt encoder pcb (sheet 1 of 1) vcc vcc voa gnd vob vcc vcc vcc vcc r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of ...

  • Page 213

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 193 vl3500 controller pcb (sheet 1 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a +24v vcc +24v +3.3v +3.3v +2.5v +3.3v +1.8v vcc +24v +3.3v +2.5v +1.8v vcc +24v +3.3v +2.5v ...

  • Page 214

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 194 vl3500 controller pcb (sheet 2 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a d 7 d25 d23 d19 d29 d 9 d18 d30 d15 d27 d20 d 4 d 2 d13 d21 d24 d 8 d10 d14 d 5 d31 d11 d22 ...

  • Page 215

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 195 vl3500 controller pcb (sheet 3 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +3.3v +2.5v +2.5v +2.5v +2...

  • Page 216

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 196 vl3500 controller pcb (sheet 4 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a ci+ ci- +3.3v +24v vcc iso_vcc iso_vcc iso_vcc iso_vcc iso_vcc vcc iso_vcc iso_vcc vcc iso_v...

  • Page 217

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 197 vl3500 controller pcb (sheet 5 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc vcc vcc +24v +24v +24v +24v vcc vcc +24v +24v +24v +24v vcc +24v +24v vcc +24v +3.3v +2....

  • Page 218

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 198 vl3500 controller pcb (sheet 6 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc vcc vcc vcc vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +3.3v +2.5v...

  • Page 219

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 199 vl3500 controller pcb (sheet 7 of 10) 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc vcc vcc vcc vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +3.3v +2.5v +1.8v frame...

  • Page 220

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 200 vl3500 controller pcb (sheet 8 of 10) 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc vcc vcc vcc vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +3.3v +2.5v +1.8v amb_o...

  • Page 221

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 201 vl3500 controller pcb (sheet 9 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc vcc vcc vcc vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +3.3v +2.5v...

  • Page 222

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 202 vl3500 controller pcb (sheet 10 of 10) 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc_r300 vcc_r301 vcc_r302 vcc_r304 vcc_r303 +24v +24v vcc vcc +24v vcc vcc vcc +24v vcc +2...

  • Page 223

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 203 vl3500 motor driver (piggy back) pcb (sheet 1 of 1) 5 5 4 4 3 3 2 2 1 1 d d c c b b a a vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc +24v +24v vcc vcc vcc vcc vcc +24v +24v vcc ...

  • Page 224

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 204 display pcb (sheet 1 of 1) vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc vcc d1 d2 d3 d4 d6 d7 d5 d0 res clk vlcd vss vdd led+ led- cs1 cs2 rd wr a0 vcc vcc io0_0 io0_1...

  • Page 225

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 205 zoom interconnect pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is t...

  • Page 226

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 206 zoom sensor pcb (sheet 1 of 1) r written consent of vari-lite, inc. In any manner without, the advance used, disclosed, or reproduced of vari-lite, inc. And may not be is the sol...

  • Page 227

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 207 vl3500 spot luminaire wiring diagram (sheet 1 of 3).

  • Page 228

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 208 vl3500 spot luminaire wiring diagram (sheet 2 of 3).

  • Page 229

    Vari ❋ lite ® - vl3500™ s pot l uminaire s ervice m anual s chematics and w iring d iagrams 0 2 . 9 6 7 8 . 0 0 1 8 a 209 vl3500 spot luminaire wiring diagram (sheet 3 of 3).

  • Page 231

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