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Vari Lite VL4000 BeamWash Luminaire Service Manual

Other manuals for VL4000 BeamWash Luminaire: User Manual
Manual is about: BeamWash Luminaire

Summary of VL4000 BeamWash Luminaire

  • Page 1

    22 april 2015 (preliminary release version) vl4000 beamwash luminaire service manual.

  • Page 2

    All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or organizations. Philips vari-lite a philips group company 10911 petal street dallas, texas 75238 usa this manual is for informational use only and is subject...

  • Page 3

    F oreword 0 2 . 9 7 0 4 . 6 0 1 0 0 i how to obtain warranty service a copy of the vari-lite limited warranty was included in the shipping package for this vari ❋ lite product. To obtain warranty service, please contact customer service at 1-877-vari-lite (1-877-827-4548), +1-214-647-7880, or entert...

  • Page 4: Compliance Notice

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual i i 0 2 . 9 7 0 4 . 6 0 1 0 0 compliance notice this equipment has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of fcc rules. These limits are designed to provide reasonable protection ag...

  • Page 5: Safety Notice

    F oreword 0 2 . 9 7 0 4 . 6 0 1 0 0 iii safety notice it is extremely important to read all safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation...

  • Page 6

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual i v 0 2 . 9 7 0 4 . 6 0 1 0 0 warning: instructions for continued protection against excessive exposure to uv radiation 1. Many vari ❋ lite luminaires use a lamp that produces uv radiation. Do not look directly at lamp. 2. It is hazardous ...

  • Page 7: Sicherheitshinweise

    F oreword 0 2 . 9 7 0 4 . 6 0 1 0 0 v sicherheitshinweise es ist äußerst wichtig, alle sicherheitsinformationen und -hinweise in diesem handbuch und dem beiliegenden informationsmaterial zu lesen, bevor sie die hierin beschriebenen produkte installieren bzw. Bedienen. Halten sie bei der installation...

  • Page 8

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual v i 0 2 . 9 7 0 4 . 6 0 1 0 0 warnung: hinweise zum schutz gegen ÜberhÖhte uv-strahlung 1. Viele vari ❋ lite -scheinwerfer verwenden die lampentyp, der uv-strahlen abgibt. Schauen sie nicht direkt in die lampe. 2. Es ist gefährlich, leucht...

  • Page 9: Notes De Sécurité

    F oreword 0 2 . 9 7 0 4 . 6 0 1 0 0 vii notes de sécurité avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire tous les renseignements et toutes les directives de sécurité contenues dans ce guide ainsi que toute docume...

  • Page 10

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual v i i i 0 2 . 9 7 0 4 . 6 0 1 0 0 avertissement: directives pour se protÉger contre une exposition excessive aux rayons uv 1. Plusieurs luminaires vari ❋ lite utilisent une lampe qui produit des rayons uv. Ne pas fixer son regard sur la la...

  • Page 11: Aviso Sobre Seguridad

    F oreword 0 2 . 9 7 0 4 . 6 0 1 0 0 ix aviso sobre seguridad es muy importante leer toda la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y a...

  • Page 12

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual x 0 2 . 9 7 0 4 . 6 0 1 0 0 advertencia: instrucciones para protecciÓn continua contra la exposiciÓn excesiva de radiaciÓn ultra violeta 1. Muchas luminarias vari ❋ lite usan un tipo de lámpara que produce radiación uv. No mire directament...

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    F oreword 0 2 . 9 7 0 4 . 6 0 1 0 0 xi.

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    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual x i i 0 2 . 9 7 0 4 . 6 0 1 0 0

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    T able of c ontents 0 2 . 9 7 0 4 . 6 0 1 0 0 xiii table of contents introduction about this manual ................................................................................................................... 1 additional documentation ............................................................

  • Page 16

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual x i v 0 2 . 9 7 0 4 . 6 0 1 0 0 chapter 3. Illustrated parts breakdown drawing trees vl4000 beamwash luminaire (part 1) ................................................................................. 28 vl4000 beamwash luminaire (part 2)...

  • Page 17

    T able of c ontents 0 2 . 9 7 0 4 . 6 0 1 0 0 xv fixed color wheel 1 assembly ............................................................................................ 100 fixed color wheel 2 assembly ............................................................................................ 102...

  • Page 18

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual x v i 0 2 . 9 7 0 4 . 6 0 1 0 0 vl4000 chassis to yoke cable assembly ........................................................................... 156 vl4000 ac input connector assembly..........................................................

  • Page 19

    I ntroduction : a bout t his m anual 0 2 . 9 7 0 4 . 6 0 1 0 0 1 introduction about this manual this manual provides descriptions, repair procedures, and illustrated parts breakdowns for the vl4000 beamwash luminaire. The manual is intended for use by vari-lite personnel and authorized vari ❋ lite s...

  • Page 20

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 2 0 2 . 9 7 0 4 . 6 0 1 0 0 customer service our goal at vari-lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the f...

  • Page 21: Hapter

    0 2 . 9 7 0 4 . 6 0 1 0 0 3 c hapter 1. Description this chapter contains descriptions of luminaire features and components. • features • components.

  • Page 22

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 4 0 2 . 9 7 0 4 . 6 0 1 0 0 features product features all vl4000 beamwash luminaires have the following standard features: color system a three filter cym cross fading system capable of extremely smooth movements at both slow and fast spee...

  • Page 23

    F eatures : t echnical s pecifications 0 2 . 9 7 0 4 . 6 0 1 0 0 5 1 • rotating prism: independent rotating and indexing 5-facet step prism. • lenticular effect: unique indexing and rotating lenticular effect alters output from round to rectangular and to create extruded gobo imagery. Edge and patte...

  • Page 24

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 6 0 2 . 9 7 0 4 . 6 0 1 0 0 components external luminaire components the following illustration shows the external luminaire components and controls. Ac input data in data thru menu display used to input manual commands, program, test, set...

  • Page 25

    C omponents : h ead and y oke c omponents 0 2 . 9 7 0 4 . 6 0 1 0 0 7 1 head and yoke components the following illustration shows the major sub-assemblies which are located in the luminaire head and yoke assemblies. Yoke arm cover yoke arm contains fixed color wheels, dimmer mechanism, strobe color ...

  • Page 26

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 8 0 2 . 9 7 0 4 . 6 0 1 0 0 enclosure components the following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (yoke and head assemblies not shown for clarity.) input panel assembly contai...

  • Page 27: Hapter

    0 2 . 9 7 0 4 . 6 0 1 0 0 9 c hapter 2. Routine maintenance this chapter contains test, service, and standard maintenance procedures. • equipment handling • troubleshooting • routine maintenance note: this manual is a preliminary release version. Additional maintenance procedures and information wil...

  • Page 28

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 1 0 0 2 . 9 7 0 4 . 6 0 1 0 0 equipment handling below are some basic tips and information on handling luminaires and their associated components. Locations/use vari ❋ lite luminaires are designed for dry locations only. Exposure to rain ...

  • Page 29

    E quipment h andling : s olid s tate e lectronics 0 2 . 9 7 0 4 . 6 0 1 0 0 11 2 • if the luminaire will be dimmed out for more than two hours, the lamp should be doused. Solid state electronics electrostatic discharge (esd) electrostatic discharge (esd) presents a significant danger to solid state ...

  • Page 30

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 1 2 0 2 . 9 7 0 4 . 6 0 1 0 0 troubleshooting error messages if a problem occurs during luminaire calibration, at the end of the calibration sequence the menu display will cycle through any applicable error message(s), one at a time until...

  • Page 31

    T roubleshooting : t roubleshooting g uide 0 2 . 9 7 0 4 . 6 0 1 0 0 13 2 troubleshooting guide if a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. Caution: some...

  • Page 32

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 1 4 0 2 . 9 7 0 4 . 6 0 1 0 0 routine maintenance lamp removal and installation warning: disconnect fixture before relamping. Déconnectez le projecteur avant que le changement de lampe. Cautions & warnings • wear cotton gloves or other co...

  • Page 33

    R outine m aintenance : l amp r emoval and i nstallation 0 2 . 9 7 0 4 . 6 0 1 0 0 15 2 step 6. Remove replacement lamp from shipping box. Step 7. As shown in figure 2-2 , align replacement lamp tabs with lamp socket. Figure 2-2: lamp installation step 8. Install lamp fully into lamp socket, taking ...

  • Page 34

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 1 6 0 2 . 9 7 0 4 . 6 0 1 0 0 fixed color wheel filter removal and installation to remove and replace fixed color filters: step 1. Before removing power from luminaire, move edge towards front of luminaire with control console or via lumi...

  • Page 35

    R outine m aintenance : f ixed c olor w heel f ilter r emoval and i nstallation 0 2 . 9 7 0 4 . 6 0 1 0 0 17 2 step 4. At fixed color wheel, slowly rotate wheel by hand until filter to be removed is visible on assembly as shown in figure 2-5 . Step 5. At filter to be removed, (1) press filter out of...

  • Page 36

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 1 8 0 2 . 9 7 0 4 . 6 0 1 0 0 rotating gobo removal and installation caution: vl4000 beamwash luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty. To rem...

  • Page 37

    R outine m aintenance : r otating g obo r emoval and i nstallation 0 2 . 9 7 0 4 . 6 0 1 0 0 19 2 caution: wear protective gloves or other protective covering while handling gobos to avoid leaving fingerprints. If dirty, clean with isopropyl alcohol and a soft, lint-free cloth. Note: for the standar...

  • Page 38

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 2 0 0 2 . 9 7 0 4 . 6 0 1 0 0 figure 2-9: rotating gobo wheel - gobo installation step 7. After ensuring main gear slot and gobo assembly timing marks are properly aligned (as described in step 7, install replacement rotating gobo assembl...

  • Page 39

    R outine m aintenance : a nimation w heel r emoval and i nstallation 0 2 . 9 7 0 4 . 6 0 1 0 0 21 2 animation wheel removal and installation to remove and replace animation wheel: step 1. Before removing power from luminaire, move edge towards front of luminaire with control console or via luminaire...

  • Page 40

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 2 2 0 2 . 9 7 0 4 . 6 0 1 0 0 caution: be careful not to lose belt bearing, washer, screw or post. These will be required for reassembly and installation. Step 6. Slip belt off of animation wheel. Remove wheel. Figure 2-11: animation whee...

  • Page 41

    R outine m aintenance : p rism r emoval and i nstallation 0 2 . 9 7 0 4 . 6 0 1 0 0 23 2 prism removal and installation to remove and replace prism: step 1. Before removing power from luminaire, move edge towards front of luminaire with control console or via luminaire menu system. Warning: remove p...

  • Page 42

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 2 4 0 2 . 9 7 0 4 . 6 0 1 0 0 step 6. As indicated in figure 2-13 remove two screws securing prism to arm. Important! Be careful not to lose removed screws. These will be required for reassembly and installation. Step 7. Install new prism...

  • Page 43

    R outine m aintenance : c leaning o ptical l enses and f ilters 0 2 . 9 7 0 4 . 6 0 1 0 0 25 2 cleaning optical lenses and filters warning: remove power from luminaire before performing maintenance. Warning: acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle acet...

  • Page 44

    Vari ❋ lite - vl4000 b eam w ash l uminaires s ervice m anual 2 6 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 45: Hapter

    0 2 . 9 7 0 4 . 6 0 1 0 0 27 c hapter 3. Illustrated parts breakdown this chapter contains illustrated parts breakdowns for all vl4000 beamwash luminaire assemblies. • drawing trees • principle of operation • top assembly • head assembly • yoke assembly • enclosure assembly • cable assemblies.

  • Page 46

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 2 8 0 2 . 9 7 0 4 . 6 0 1 0 0 drawing trees vl4000 beamwash luminaire (part 1) figure 3-1: vl4000 beamwash luminaire subassembly drawing tree part 1 vl4000 beamwash luminaire 20.9704.0002 rev. A included items kit, vl4000 beamwash 28.9704....

  • Page 47

    D rawing t rees : vl4000 b eam w ash l uminaire (p art 2) 0 2 . 9 7 0 4 . 6 0 1 0 0 29 3 vl4000 beamwash luminaire (part 2) figure 3-2: vl4000 beamwash luminaire subassembly drawing tree part 2 head frame assembly 21.9704.6600 rev. B continued from “vl4000 beamwash luminaire (part 1)” on page 28 . E...

  • Page 48

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 3 0 0 2 . 9 7 0 4 . 6 0 1 0 0 vl4000 beamwash luminaire (part 3) figure 3-3: vl4000 beamwash luminaire subassembly drawing tree part 3 vl4000 lamp base & tip fan extension cable assembly 25.9704.1602 rev. B continued from “vl4000 beamwash ...

  • Page 49

    D rawing t rees : vl4000 b eam w ash l uminaire (p art 4) 0 2 . 9 7 0 4 . 6 0 1 0 0 31 3 vl4000 beamwash luminaire (part 4) figure 3-4: vl4000 beamwash luminaire subassembly drawing tree part 4 vl4000 beamwash luminaire 20.9704.0002 rev. A continued from “vl4000 beamwash luminaire (part 1)” on page ...

  • Page 50

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 3 2 0 2 . 9 7 0 4 . 6 0 1 0 0 vl4000 beamwash luminaire (part 5) figure 3-5: vl4000 beamwash luminaire subassembly drawing tree part 5 vl4000 beamwash optics assembly 21.9704.6150 rev. D prism assembly 21.9704.6330 rev. C continued from “v...

  • Page 51

    D rawing t rees : vl4000 b eam w ash l uminaire (p art 6) 0 2 . 9 7 0 4 . 6 0 1 0 0 33 3 vl4000 beamwash luminaire (part 6) figure 3-6: vl4000 beamwash luminaire subassembly drawing tree part 6 continued from “vl4000 beamwash luminaire (part 1)” on page 28 . Color module assembly 21.9704.7400 rev. C...

  • Page 52

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 3 4 0 2 . 9 7 0 4 . 6 0 1 0 0 principle of operation vl4000 beamwash functional block diagram pan motor tilt motor tilt encoder pan encoder 36vdc low-voltage supply assembly ac input enclosure fans (x4) lamp ignitor lamp socket driver com ...

  • Page 53

    T op a ssembly : i ncluded i tems k it , vl4000 b eam w ash 0 2 . 9 7 0 4 . 6 0 1 0 0 35 3 top assembly included items kit, vl4000 beamwash 28.9704.0002 rev. C refer to figure 3-7 . No. Item qty. Um. Description 1 02.8001.0002 1 ea vari-lite quality assurance cert. 2 02.8052.0001 1 ea card, limited ...

  • Page 54

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 3 6 0 2 . 9 7 0 4 . 6 0 1 0 0 included items kit, vl4000 beamwash (continued) figure 3-7: included items kit, vl4000 beamwash luminaire note: * = do not handle lamp with bare hands. When handling, it is best to wear clean cotton gloves in ...

  • Page 55

    T op a ssembly : vl4000 b eam w ash l uminaire 0 2 . 9 7 0 4 . 6 0 1 0 0 37 3 vl4000 beamwash luminaire 20.9704.0002 rev. A refer to figure 3-8 no. Item qty. Um. Description 1 04.9704.6001 1 ea vl4000 beamwash product id label 2 04.9704.6145 1 ea label vl4000 beamwash, warning and compliance 3 10.97...

  • Page 56

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 3 8 0 2 . 9 7 0 4 . 6 0 1 0 0 vl4000 beamwash luminaire (continued) figure 3-8: vl4000 beamwash luminaire 10 14 (x16) 6 12 (x2) 16 (x2) 11 (x2) 9 5 (x2) 8 15 (x4) 14 ref. 1 7 3 (x2) 2.

  • Page 57

    T op a ssembly : vl4000 b eam w ash g eneric l uminaire a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 39 3 vl4000 beamwash generic luminaire assembly 21.9704.6010 rev. C refer to figure 3-9 no. Item qty. Um. Description 1 04.9704.0137 1 ea label, lamp change, 1200w fastfit 2 10.9704.0706 1 ea bearing spacer, ...

  • Page 58

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 4 0 0 2 . 9 7 0 4 . 6 0 1 0 0 24 55.6503.0004 2 ea washer, #8 flat zinc no. Item qty. Um. Description.

  • Page 59

    T op a ssembly : vl4000 b eam w ash g eneric l uminaire a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 41 3 vl4000 beamwash generic luminaire assembly (continued) figure 3-9: vl4000 beamwash generic luminaire assembly 15 (x6) 4 *apply loctite 242 to threads prior to installation. 8 18 14 (x4) 12 22 (x2) 6 (x2)...

  • Page 60

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 4 2 0 2 . 9 7 0 4 . 6 0 1 0 0 vl4000 beamwash head cover assembly 22.9704.6670 rev. A refer to figure 3-10 figure 3-10: vl4000 beamwash head cover assembly no. Item qty. Um. Description 1 07.5049.0001 1 ea lanyard, nylon coated, 8" lg 2 10...

  • Page 61

    T op a ssembly : vl4000 b eam w ash y oke a rm c over a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 43 3 vl4000 beamwash yoke arm cover assembly 22.9704.6732 rev. A refer to figure 3-11 figure 3-11: vl4000 beamwash yoke arm cover assembly no. Item qty. Um. Description 1 10.9704.6732 1 ea cover, yoke arm, beam...

  • Page 62

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 4 4 0 2 . 9 7 0 4 . 6 0 1 0 0 stabilizer assembly 21.9704.1767 rev. A refer to figure 3-12 figure 3-12: stabilizer assembly no. Item qty. Um. Description 1 10.9704.1762 1 ea bracket, stabilizer 2 10.9704.1757 1 ea stabilizer, tilt, 1.600" ...

  • Page 63

    T op a ssembly : b ack c over a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 45 3 back cover assembly 21.9704.6671 rev. A refer to figure 3-13 figure 3-13: back cover assembly no. Item qty. Um. Description 1 10.9704.0671 1 ea cover, head, rear 2 53.6614.0001 6 ea screw, 6-32 x 5/8", ppb 3 55.6538.0002 6 ea was...

  • Page 64

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 4 6 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 65

    H ead a ssembly : h ead f rame a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 47 3 head assembly head frame assembly 21.9704.6600 rev. B refer to figure 3-14 no. Item qty. Um. Description 1 04.9704.6699 2 ea label, fan label blackout 2 10.9704.0640 2 ea guide, module, head 3 10.9704.0701 2 ea tilt tube 4 21.97...

  • Page 66

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 4 8 0 2 . 9 7 0 4 . 6 0 1 0 0 head frame assembly (continued) figure 3-14: head frame assembly 6 21 (x3) *apply loctite 242 to threads prior to installation. 8 14 * 2 (x2) 15 5 19 (x4) 10 11 (x4) 18 (x4) 3 (x2) 13 (x8)* 20 (x8) 7 9 (x4) 1 ...

  • Page 67

    H ead a ssembly : vl4000 b eam w ash o ptics a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 49 3 vl4000 beamwash optics assembly 21.9704.6150 rev. D refer to figure 3-15 and figure 3-16 no. Item qty. Um. Description 1 10.9704.0240 1 ea spacer, 0.197" id, 0.250" od, 0.032" thk 2 10.9704.6170 1 ea light baffle, ...

  • Page 68

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 5 0 0 2 . 9 7 0 4 . 6 0 1 0 0 31 53.6575.0009 8 ea screw, 8-32 x 3/8" ppb sems 32 53.6599.0001 4 ea screw, 4-40 x 3/8" pfz 33 53.6601.0002 1 ea screw, 4-40 x 3/16" ptz 34 53.6608.0001 12 ea screw, 6-32 x 3/8" pfb 35 53.6682.0002 6 ea screw...

  • Page 69

    H ead a ssembly : vl4000 b eam w ash o ptics a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 51 3 vl4000 beamwash optics assembly (continued) figure 3-15: vl4000 beamwash optics assembly (part 1) 30 (x8) rtv bead** *apply loctite 242 to threads prior to installation. **apply approx 1.25" bead of rtv to intersec...

  • Page 70

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 5 2 0 2 . 9 7 0 4 . 6 0 1 0 0 vl4000 beamwash optics assembly (continued) figure 3-16: vl4000 beamwash optics assembly (part 2) 21 44 rtv bead** 30 (x3) 40 9 32 (x4)* 17 10 16 37 1 29 (x3) 15 33 42 26, 39, 38 4 12 31 (x3) 36 8 41 25 (x4) 1...

  • Page 71

    H ead a ssembly : e dge l ens m otor a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 53 3 edge lens motor assembly 21.9704.6185 rev. E refer to figure 3-17 figure 3-17: edge lens motor assembly no. Item qty. Um. Description 1 10.9678.1131 1 ea forward pulley shaft, bearing 2 10.9704.1212 1 ea motor pulley w/ fl...

  • Page 72

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 5 4 0 2 . 9 7 0 4 . 6 0 1 0 0 5mm motor shaft damper assembly 21.9704.0330 rev. B refer to figure 3-18 figure 3-18: 5mm motor shaft damper assembly no. Item qty. Um. Description 1 55.6568.0113 1 ea compression spring 2 10.9698.0335 1 ea da...

  • Page 73

    H ead a ssembly : z oom l ens m otor a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 55 3 zoom lens motor assembly 21.9704.6195 rev. D refer to figure 3-19 figure 3-19: zoom lens motor assembly no. Item qty. Um. Description 1 10.9678.1131 1 ea forward pulley shaft, bearing 2 10.9704.1212 1 ea motor pulley w/ fl...

  • Page 74

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 5 6 0 2 . 9 7 0 4 . 6 0 1 0 0 lenticular with motors assembly 21.9704.6310 rev. C refer to figure 3-20 no. Item qty. Um. Description 1 10.9704.0240 1 ea spacer, 0.197" id, 0.250" od, 0.032" thk 2 10.9704.1233 1 ea pulley, 16 grv, 0.125" wd...

  • Page 75

    H ead a ssembly : l enticular with m otors a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 57 3 lenticular with motors assembly (continued) figure 3-20: lenticular with motors assembly 12 *apply loctite 242 to threads prior to installation. 13 note, connector for item 13 on this side. 17 (x3) 3 23 23 21 16 * 6 ...

  • Page 76

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 5 8 0 2 . 9 7 0 4 . 6 0 1 0 0 lenticular arm assembly 21.9704.6315 rev. B refer to figure 3-21 no. Item qty. Um. Description 1 10.9704.0238 1 ea roller, tension adjust, animation wheel 2 10.9704.6311 1 ea arm, lenticular 3 10.9704.6313 1 e...

  • Page 77

    H ead a ssembly : l enticular a rm a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 59 3 lenticular arm assembly (continued) figure 3-21: lenticular arm assembly *apply loctite 242 to threads prior to installation. 13 (x2) 11 (x3)* 7 3 4 12 2 5 6 (x2) 8 9 (x3)* 1 14 10 *.

  • Page 78

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 6 0 0 2 . 9 7 0 4 . 6 0 1 0 0 prism assembly 21.9704.6330 rev. C refer to figure 3-22 no. Item qty. Um. Description 1 10.9704.0233 1 ea drive pulley, animation/fixed color 2 10.9704.0240 2 ea spacer, 0.197" id, 0.250" od, 0.032" thk 3 10.9...

  • Page 79

    H ead a ssembly : p rism a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 61 3 prism assembly (continued) figure 3-22: prism assembly *apply loctite 242 to threads prior to installation. 14 15 (x4)* 7 6 (x2)* 18 (x2) 12 23 21 (x2) 11 5 (x2) 10 4 2 (x2) 19 3 16 (x5)* 9 see detail 1 20 22 (x2) 8 23 17 (x3) 13 posi...

  • Page 80

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 6 2 0 2 . 9 7 0 4 . 6 0 1 0 0 prism arm assembly 21.9704.6335 rev. B refer to figure 3-23 figure 3-23: prism arm assembly no. Item qty. Um. Description 1 10.9704.6313 1 ea index pulley, lenticular 2 10.9704.6321 1 ea arm, prism 3 10.9704.6...

  • Page 81

    H ead a ssembly : w ash a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 63 3 wash assembly 21.9704.6355 rev. F refer to figure 3-24 figure 3-24: wash assembly no. Item qty. Um. Description 1 10.9704.6317 1 ea index pulley, arm 2 10.9704.6319 1 ea clamp, wash glass 3 10.9704.6320 1 ea pulley flange, wash 4 10.97...

  • Page 82

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 6 4 0 2 . 9 7 0 4 . 6 0 1 0 0 wash arm motor assembly 21.9704.6360 rev. B refer to figure 3-25 figure 3-25: wash arm motor assembly no. Item qty. Um. Description 1 10.9704.1233 1 ea pulley, 16 grv, 0.125" wd, animation arm drive 2 10.9704....

  • Page 83

    H ead a ssembly : s lotted o ptical s witch 0 2 . 9 7 0 4 . 6 0 1 0 0 65 3 slotted optical switch 25.9687.0020 rev. A refer to figure 3-26 note: this part is only available as an assembly. Shown for reference only. Figure 3-26: slotted optical switch no. Item qty. Um. Description 1 25.9687.0020 1 ea...

  • Page 84

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 6 6 0 2 . 9 7 0 4 . 6 0 1 0 0 back end assembly 21.9704.6615 rev. F refer to figure 3-27 no. Item qty. Um. Description 1 0-100071 3 ea screw, phms, ph, 10-32 x 1.75", s, bo 2 10.9704.0613 1 ea mount, hot box 3 10.9704.0628 2 ea light seal,...

  • Page 85

    H ead a ssembly : b ack e nd a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 67 3 back end assembly (continued) figure 3-27: back end assembly 4 (x2) 18 ref 11 19 (x4)* 16 *apply loctite 242 to threads prior to installation. 21 (x8) 12 15 4 22 (x6) 6 7 17 2 14 (x2) 18 ref 3 (x2) 18 ref 23 (x4) 10 23 ref 13 29 5...

  • Page 86

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 6 8 0 2 . 9 7 0 4 . 6 0 1 0 0 reflector assembly 21.9704.6619 rev. A refer to figure 3-28 figure 3-28: reflector assembly no. Item qty. Um. Description 1 10.9704.0618 8 ea clip, reflector mount 2 10.9704.6617 1 ea reflector mount plate 3 4...

  • Page 87

    H ead a ssembly : l amp c over a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 69 3 lamp cover assembly 21.9704.0632 rev. B refer to figure 3-29 figure 3-29: lamp cover assembly no. Item qty. Um. Description 1 10.9638.0233 1 ea tether, removable cover 2 10.9704.1630 1 ea head cover, lamp socket 3 53.5655.0250 1...

  • Page 88

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 7 0 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 89

    H ead a ssembly : g obo /a nimation m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 71 3 gobo/animation module assembly 21.9704.6200 rev. E refer to figure 3-30 , figure 3-31 , figure 3-32 , and figure 3-33 no. Item qty. Um. Description 1 04.9704.0203 1 ea dipswitch label, gobo board c 2 04.9704.0204 1 ...

  • Page 90

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 7 2 0 2 . 9 7 0 4 . 6 0 1 0 0 27 44.9704.0217 4 ea motor, size 17, 24 mm shaft, short stack 28 53.6513.0019 6 ea screw, m3 x .5 x 5 mm lg, ppb, metric 29 53.6513.0008 6 ea screw, m3 x .5 x 5 mm lg, pfb, metric 30 53.6513.0023 1 ea screw, m...

  • Page 91

    H ead a ssembly : g obo /a nimation m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 73 3 gobo/animation module assembly (continued) figure 3-30: gobo/animation module assembly (part 1) 18 45 (x2) 49 ref* *apply loctite 242 to threads prior to installation. 4 (x4) 36 (x8)* 49 (x2) 17 45 ref 46 ref 7 19 2...

  • Page 92

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 7 4 0 2 . 9 7 0 4 . 6 0 1 0 0 gobo/animation module assembly (continued) figure 3-31: gobo/animation module assembly (part 2) 21 *apply loctite 242 to threads prior to installation. 34 (x3) 47 36 (x2) 3 11 * 32 see detail item 3 detail 3b ...

  • Page 93

    H ead a ssembly : g obo /a nimation m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 75 3 gobo/animation module assembly (continued) figure 3-32: gobo/animation module assembly (part 3) 8 38 (x5) *apply loctite 242 to threads prior to installation. 6 25 44 (x2) 38 ref 40 (x6)* 22 34 (x4) 12 (x2) 40 ref* ...

  • Page 94

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 7 6 0 2 . 9 7 0 4 . 6 0 1 0 0 gobo/animation module assembly (continued) figure 3-33: gobo/animation module assembly (part 4) *apply loctite 242 to threads prior to installation. 43 (x2) 15 40 (x8)* 1 2 14.

  • Page 95

    H ead a ssembly : g obo w heel 1 a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 77 3 gobo wheel 1 assembly 21.9704.0211 rev. D refer to figure 3-34 note: for included gobos, refer to “included items kit, vl4000 beamwash” on page 35 . No. Item qty. Um. Description 1 10.9704.0219 1 ea hub, gobo wheel 2 10.9704.0...

  • Page 96

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 7 8 0 2 . 9 7 0 4 . 6 0 1 0 0 gobo wheel 1 assembly (continued) figure 3-34: gobo wheel 1 assembly 8 (x3)* 11 (x3) 2 6 note, this slot is not used. 1 9 (x4)* 5 12 4 10 3 7 (x3)* notes: *apply one drop of loctite (item 13) to screw threads ...

  • Page 97

    H ead a ssembly : g obo w heel 2 a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 79 3 gobo wheel 2 assembly 21.9704.0212 rev. F refer to figure 3-35 note: for included gobos, refer to “included items kit, vl4000 beamwash” on page 35 . No. Item qty. Um. Description 1 10.9704.0219 1 ea hub, gobo wheel 2 10.9704.0...

  • Page 98

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 8 0 0 2 . 9 7 0 4 . 6 0 1 0 0 gobo wheel 2 assembly (continued) figure 3-35: gobo wheel 2 assembly 6 (x3)* 9 (x3) 3 10 ** note, this slot is not used. 1 6 (x4)* 5 2 4 7 (x3)* notes: *apply one drop of loctite (item 13) to screw threads dur...

  • Page 99

    H ead a ssembly : g obo 1 s ensor i ndex a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 81 3 gobo 1 sensor index assembly 21.9704.0230 rev. B refer to figure 3-36 figure 3-36: gobo 1 sensor index assembly no. Item qty. Um. Description 1 10.9704.0232 1 ea gobo wheel 1 sensor bracket 2 17.9704.0905 1 ea pcb assy...

  • Page 100

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 8 2 0 2 . 9 7 0 4 . 6 0 1 0 0 gobo 2 sensor index assembly 21.9704.0260 rev. B refer to figure 3-37 figure 3-37: gobo 2 sensor index assembly no. Item qty. Um. Description 1 10.9704.0290 1 ea clamp, connector, sensor board 2 10.9704.0253 1...

  • Page 101

    H ead a ssembly : c oncurrent a nimation w heel a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 83 3 concurrent animation wheel assembly 21.9704.6353 rev. E refer to figure 3-38 no. Item qty. Um. Description 1 10.9704.0240 1 ea spacer, 0.197" id, 0.250" od, 0.032" thk 2 10.9704.0319 1 ea flag, animation arm 3 1...

  • Page 102

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 8 4 0 2 . 9 7 0 4 . 6 0 1 0 0 concurrent animation wheel assembly (continued) figure 3-38: concurrent animation wheel assembly 21 (x4) *apply one drop of loctite to screw threads during installation. **note flag orientation. ***press firml...

  • Page 103

    H ead a ssembly : a nimation w heel 2 m otor a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 85 3 animation wheel 2 motor assembly 21.9704.0332 rev. D refer to figure 3-39 figure 3-39: animation wheel 2 motor assembly no. Item qty. Um. Description 1 10.9704.1308 1 ea motor mount, animation wheel 2 2 21.9687.250...

  • Page 104

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 8 6 0 2 . 9 7 0 4 . 6 0 1 0 0 front gobo bulkhead with iris assembly 21.9704.6505 rev. C refer to figure 3-40 no. Item qty. Um. Description 1 10.9704.0218 1 ea sensor bracket, gobo wheel 2 2 10.9704.0693 2 ea clamp, conn, 5 driver board 3 ...

  • Page 105

    H ead a ssembly : f ront g obo b ulkhead with i ris a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 87 3 front gobo bulkhead with iris assembly (continued) figure 3-40: front gobo bulkhead with iris assembly 11 (x4)* *apply one drop of loctite to screw threads during installation. 8 (x4) 5 1 9 10 * 3 6 (x2) 2 (...

  • Page 106

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 8 8 0 2 . 9 7 0 4 . 6 0 1 0 0 iris module assembly 21.9704.6272 rev. C refer to figure 3-41 no. Item qty. Um. Description 1 10.9704.0254 1 ea motor mount, iris, size 15 2 10.9704.6273 2 ea clamp, cable drive 3 10.9704.6278 1 ea drive pulle...

  • Page 107

    H ead a ssembly : i ris m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 89 3 iris module assembly (continued) figure 3-41: iris module assembly *apply one drop of loctite to screw threads during installation. **crimp ferrules onto ends of cable with pliers to secure. 14 (x3) 7 9 (x4)* 11 (x2)* 3 5 14 12...

  • Page 108

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 9 0 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 109

    H ead a ssembly : c olor m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 91 3 color module assembly 21.9704.7400 rev. C refer to figure 3-42 , figure 3-43 and figure 3-44 no. Item qty. Um. Description 1 10.9704.0406 5 ea guide rod, color flag 2 10.9704.0407 5 ea slide, color flag 3 10.9704.0408 5 ea sli...

  • Page 110

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 9 2 0 2 . 9 7 0 4 . 6 0 1 0 0 - 25.9704.0400 1 ea cable assy, vl4000 color blkhed cable 1 (not shown) - 25.9704.0401 1 ea cable assy, vl4000 color blkhed cable 2 (not shown) - 25.9704.0402 1 ea cable assy, vl4000 color blkhed cable 3 (not ...

  • Page 111

    H ead a ssembly : c olor m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 93 3 color module assembly (continued) figure 3-42: color module assembly (part 1) refer to figure 3-43 on page 94 for this portion of the assembly. Refer to figure 3-44 on page 95 for this portion of the assembly. Dimmer strobe ma...

  • Page 112

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 9 4 0 2 . 9 7 0 4 . 6 0 1 0 0 color module assembly (continued) figure 3-43: color module assembly (part 2) *apply loctite 242 to threads prior to installation. Refer to figure 3-44 on page 95 for remainder of assembly. A 32 (x4) 58 20 dim...

  • Page 113

    H ead a ssembly : c olor m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 95 3 color module assembly (continued) figure 3-44: color module assembly (part 3) *apply loctite 242 to threads prior to installation. 36 (x10)* assembly continued from figure 3-43 on page 94. 16 (x4) 12 (x3) 1 (x5) 41 (x3) 3 (x5)...

  • Page 114

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 9 6 0 2 . 9 7 0 4 . 6 0 1 0 0 210 groove belt assembly 21.9704.0411 rev. B refer to figure 3-45 figure 3-45: 210 groove belt assembly no. Item qty. Um. Description 1 10.9704.0442 2 ea clamp, color belt 2 53.6661.0003 4 ea screw, 0-80 x 3/1...

  • Page 115

    H ead a ssembly : 240 g roove b elt a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 97 3 240 groove belt assembly 21.9704.0412 rev. B refer to figure 3-46 figure 3-46: 240 groove belt assembly no. Item qty. Um. Description 1 10.9704.0442 2 ea clamp, color belt 2 53.6661.0003 4 ea screw, 0-80 x 3/16" lg pfss 3 5...

  • Page 116

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 9 8 0 2 . 9 7 0 4 . 6 0 1 0 0 fixed color wheel assembly 21.9704.0415 rev. G refer to figure 3-47 no. Item qty. Um. Description 1 21.9704.0430 1 ea assy, fixed color wheel 1 2 21.9704.0435 1 ea assy, fixed color wheel 2 3 21.9704.0419 2 ea...

  • Page 117

    H ead a ssembly : f ixed c olor w heel a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 99 3 fixed color wheel assembly (continued) figure 3-47: fixed color wheel assembly 13 (x4)* 9 (x2) 14 (x2) *apply loctite 242 to threads prior to installation. 6 7 14 1 3 (x2) 18 (x4)* 4 8 (x2), 10 (x2) 15 (x4)* 20 (x2) 12 (...

  • Page 118

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 0 0 0 2 . 9 7 0 4 . 6 0 1 0 0 fixed color wheel 1 assembly 21.9704.0430 rev. D refer to figure 3-48 no. Item qty. Um. Description 1 10.9686.1478 1 ea magnet, planet gear index 2 10.9704.0425 1 ea hub, fixed color wheel 3 10.9704.0426 1 e...

  • Page 119

    H ead a ssembly : f ixed c olor w heel 1 a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 101 3 fixed color wheel 1 assembly (continued) figure 3-48: fixed color wheel 1 assembly 10 (x5)* 5 open (no filter) *apply loctite 242 to threads prior to installation.Install magnet (item 1) and magnet tape (item 12) usin...

  • Page 120

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 0 2 0 2 . 9 7 0 4 . 6 0 1 0 0 fixed color wheel 2 assembly 21.9704.0435 rev. E refer to figure 3-49 no. Item qty. Um. Description 1 10.9686.1478 1 ea magnet, planet gear index 2 10.9704.0425 1 ea hub, fixed color wheel 3 10.9704.0426 1 e...

  • Page 121

    H ead a ssembly : f ixed c olor w heel 2 a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 103 3 fixed color wheel 2 assembly (continued) figure 3-49: fixed color wheel 2 assembly 10 (x5)* 5 6 4 8 7 3 1 south pole 9 11 (x2) 2 blue minus amber green green lavender open (no filter) 12 *apply loctite 242 to threads ...

  • Page 122

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 0 4 0 2 . 9 7 0 4 . 6 0 1 0 0 fixed color motor assembly 21.9704.0419 rev. A refer to figure 3-50 figure 3-50: fixed color motor assembly no. Item qty. Um. Description 1 10.9704.0432 1 ea plate, motor adjust, fixed color 2 10.9704.0465 3...

  • Page 123

    H ead a ssembly : c ross -f low b lower a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 105 3 cross-flow blower assembly 21.9704.0420 rev. E refer to figure 3-51 figure 3-51: cross-flow blower assembly no. Item qty. Um. Description 1 10.9704.0455 1 ea mount, blower, color 2 23.9704.1004 1 ea fan assy, vl4000 co...

  • Page 124

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 0 6 0 2 . 9 7 0 4 . 6 0 1 0 0 left strobe assembly 21.9704.0431 rev. G refer to figure 3-52 no. Item qty. Um. Description 1 10.9704.0420 1 ea mount plate, strobe 2 22.9704.0453 1 ea assy, strobe blade 3 44.9687.1204 1 ea motor, size 17, ...

  • Page 125

    H ead a ssembly : l eft s trobe a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 107 3 left strobe assembly (continued) figure 3-52: left strobe assembly 0.035” between hub and mount surface 0.311” note clocking of motor connector 2 5 6 * 4 (x2) 1 3 *apply loctite 242 to threads prior to installation..

  • Page 126

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 0 8 0 2 . 9 7 0 4 . 6 0 1 0 0 right strobe assembly 21.9704.0432 rev. D refer to figure 3-53 no. Item qty. Um. Description 1 10.9704.0420 1 ea mount plate, strobe 2 22.9704.0454 1 ea assy, strobe blade 3 44.9687.1204 1 ea motor, size 17,...

  • Page 127

    H ead a ssembly : r ight s trobe a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 109 3 right strobe assembly (continued) figure 3-53: right strobe assembly note motor connector clocking 0.004” between hub and motor 0.220” 2 6 4 * 7 (x2) 1 3 *apply loctite 242 to threads prior to installation. Install item 6 wit...

  • Page 128

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 1 0 0 2 . 9 7 0 4 . 6 0 1 0 0 control belt idler assembly 21.9704.5443 rev. B refer to figure 3-54 figure 3-54: control belt idler assembly no. Item qty. Um. Description 1 10.9704.5409 1 ea idler pulley, color flag 2 10.9704.5423 1 ea id...

  • Page 129

    H ead a ssembly : c olor f lags s ensor b oard a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 111 3 color flags sensor board assembly 21.9704.0440 rev. B refer to figure 3-55 figure 3-55: color flags sensor board assembly no. Item qty. Um. Description 1 04.9704.0403 1 ea label, color sensor board 2 10.9704.042...

  • Page 130

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 1 2 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 131

    Y oke a ssembly : y oke a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 113 3 yoke assembly yoke assembly 21.9704.6700 rev. B refer to figure 3-56 no. Item qty. Um. Description 1 10.9704.0736 1 ea safety plate, pan 2 10.9704.0743 1 ea brace, tilt lock 3 10.9704.0751 1 ea rod, pan lock 4 10.9704.0753 4 ea lever,...

  • Page 132

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 1 4 0 2 . 9 7 0 4 . 6 0 1 0 0 yoke assembly (continued) figure 3-56: yoke assembly *apply loctite 242 to threads prior to installation. 2 19 (x3)* 8 16 (x6)* 13 18 (x4) 25 (x2) 24 (x2) 26 (x4)* 23 (x12)* 3 9 (x2) 10 4 (x4) 21 (x14) 20 (x...

  • Page 133

    Y oke a ssembly : d ouble r ollers t ilt m otor a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 115 3 double rollers tilt motor assembly 21.9704.1765 rev. B refer to figure 3-57 no. Item qty. Um. Description 1 04.9704.0701 1 ea dipswitch label, tilt board 2 10.9704.2705 1 ea tilt encoder bracket mount 3 10.9704...

  • Page 134

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 1 6 0 2 . 9 7 0 4 . 6 0 1 0 0 double rollers tilt motor assembly (continued) figure 3-57: double rollers tilt motor assembly *apply loctite 242 to threads prior to installation. 8 (x2) 2 4 10 (x2) 12 (x2) 7 (x3) 13 (x3) 9 (x4) 5 1 3 11 (...

  • Page 135

    Y oke a ssembly : t ilt m otor with p ulley a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 117 3 tilt motor with pulley assembly 21.9704.0764 rev. A refer to figure 3-58 figure 3-58: tilt motor with pulley assembly no. Item qty. Um. Description 1 10.9698.1749 1 ea 17t 2 mm timing pulley, wide belt 2 44.9698.06...

  • Page 136

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 1 8 0 2 . 9 7 0 4 . 6 0 1 0 0 tilt belt tension rollers assembly 21.9704.1760 rev. A refer to figure 3-59 figure 3-59: tilt belt tension rollers assembly no. Item qty. Um. Description 1 53.6545.0010 2 ea 8-32 x 1" undercut flat head phil...

  • Page 137

    E nclosure a ssembly : u pper e nclosure a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 119 3 enclosure assembly upper enclosure assembly 21.9704.0800 rev. Y note: for this assembly, there are several breakout drawings for clarity. Each drawing is proceeded with a bill of materials (boms) for the parts of the ...

  • Page 138

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 2 0 0 2 . 9 7 0 4 . 6 0 1 0 0 upper enclosure assembly - part 1 refer to figure 3-60 no. Item qty. Um. Description 1 10.9687.0840 8 ea mounting button 2 10.9704.0802 4 ea pan module, threaded spacer 3 10.9704.0829 1 ea safety hook 4 10.9...

  • Page 139

    E nclosure a ssembly : u pper e nclosure a ssembly - p art 1 0 2 . 9 7 0 4 . 6 0 1 0 0 121 3 upper enclosure assembly - part 1 (continued) figure 3-60: upper enclosure assembly part 1 8 16 (x8) 11 (x2) 10 14 (ref) 13 (ref) 14 (x16)* 15 (x8) 7 19 (x4) 1 (x8) 4 (x8) 3 6 12 (x2) 2 (x4) 13 (x14) 5 17 (x...

  • Page 140

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 2 2 0 2 . 9 7 0 4 . 6 0 1 0 0 upper enclosure assembly - part 2 refer to figure 3-61 no. Item qty. Um. Description 1 10.9704.0804 4 ea unthreaded spacer 2 21.9704.0840 1 ea pan bearing / pulley assy 3 21.9704.0870 1 ea pan / fan driver b...

  • Page 141

    E nclosure a ssembly : u pper e nclosure a ssembly - p art 2 0 2 . 9 7 0 4 . 6 0 1 0 0 123 3 upper enclosure assembly - part 2 (continued) figure 3-61: upper enclosure assembly part 2 9 (x4)* *apply loctite 242 to threads prior to installation. 7 (x2) 2 6 (x4)* 4 1 (x4) 3 11 (x2) 5 (x2) 10 (x2) 8 (x...

  • Page 142

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 2 4 0 2 . 9 7 0 4 . 6 0 1 0 0 upper enclosure assembly - part 3 refer to figure 3-60 no. Item qty. Um. Description 1 04.9704.0892 2 ea label, vl4000 ballast 2 04.9704.0893 2 ea label, ballast danger warning 3 10.9678.0896 2 ea 4.5-inch a...

  • Page 143

    E nclosure a ssembly : u pper e nclosure a ssembly - p art 3 0 2 . 9 7 0 4 . 6 0 1 0 0 125 3 upper enclosure assembly - part 3 (continued) figure 3-62: upper enclosure assembly part 3 *apply loctite 242 to threads prior to installation. 1 (x2) 10 (x4) 5 (x2) 6 4 2 (x2) 9 (x4) 7 (x2) 15 (x4)* 12 (x4)...

  • Page 144

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 2 6 0 2 . 9 7 0 4 . 6 0 1 0 0 upper enclosure assembly - part 4 refer to figure 3-61 no. Item qty. Um. Description 1 10.9704.1846 2 ea upper enclosure, side cover, hi temp 2 10.9704.1847 4 ea upper enclosure, side arm cover, hi temp 3 10...

  • Page 145

    E nclosure a ssembly : u pper e nclosure a ssembly - p art 4 0 2 . 9 7 0 4 . 6 0 1 0 0 127 3 upper enclosure assembly - part 4 (continued) figure 3-63: upper enclosure assembly part 4 6 (x2)** 4 (x2) 3 (x2) 5 (x38) 1 (x2) 2 (x4) 1 **apply loctite 272 prior to installing. Screw in until screw head to...

  • Page 146

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 2 8 0 2 . 9 7 0 4 . 6 0 1 0 0 side mount fan assembly 21.9704.0810 rev. E refer to figure 3-64 figure 3-64: side mount fan assembly no. Item qty. Um. Description 1 10.9704.1817 1 ea upper enclosure side wall fan mount 2 22.9704.1850 4 ea...

  • Page 147

    E nclosure a ssembly : f ront p anel a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 129 3 front panel assembly 21.9704.0825 rev. G refer to figure 3-61 no. Item qty. Um. Description 1 10.9679.0850 1 ea backing plate, neutrik 2 11.9704.0846 1 ea display overlay 3 10.9704.1815 1 ea front panel 4 21.9704.0880 1 e...

  • Page 148

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 3 0 0 2 . 9 7 0 4 . 6 0 1 0 0 front panel assembly (continued) figure 3-65: front panel assembly 12 (x2) 5 6 7 13 1 8 2 9 (x6) 4 3 11 (x2) 10

  • Page 149

    E nclosure a ssembly : s ide m ount f ilter h older a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 131 3 side mount filter holder assembly 21.9704.2815 rev. C refer to figure 3-66 figure 3-66: side mount filter holder assembly no. Item qty. Um. Description 1 10.9704.1842 2 ea air filter 2 10.9704.2819 1 ea sid...

  • Page 150

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 3 2 0 2 . 9 7 0 4 . 6 0 1 0 0 pan bearing / pulley assembly 21.9704.0840 rev. F refer to figure 3-60 no. Item qty. Um. Description 1 10.9704.0863 2 ea bracket support 2 10.9704.4891 1 ea bracket, stabilizer, pan 3 10.9704.1809 1 ea exten...

  • Page 151

    E nclosure a ssembly : p an b earing / p ulley a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 133 3 pan bearing / pulley assembly (continued) figure 3-67: pan bearing / pulley assembly 4 (x2)* *apply loctite 242 to the threads of all screws prior to installation. 6 * 14 1 13 8 (x4)* 10 1 5 * 11 2 9 (x5)* 7 (x5...

  • Page 152

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 3 4 0 2 . 9 7 0 4 . 6 0 1 0 0 pan / fan driver board assembly 21.9704.0870 rev. G refer to figure 3-64 figure 3-68: pan / fan driver board assembly no. Item qty. Um. Description 1 04.9704.0801 1 ea dipswitch label, pan board 2 10.9704.28...

  • Page 153

    E nclosure a ssembly : p an m odule a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 135 3 pan module assembly 21.9704.1820 rev. G refer to figure 3-69 no. Item qty. Um. Description 1 54.1255.0001 1 ea bearing assy, black flush mount 2 54.9698.0224 1 ea belt, timing, s2m 210grv 15 mm wide urth/kvlr 3 10.9704.186...

  • Page 154

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 3 6 0 2 . 9 7 0 4 . 6 0 1 0 0 pan module assembly (continued) figure 3-69: pan module assembly 11 (x2)* *apply blue loctite to the threads of all screws prior to installation. 12 (x4)* 9 3 2 5 (x6) 10 (x2) 8 4 (x2)* 7 1 13 (x2) 6 (x2).

  • Page 155

    E nclosure a ssembly : u pper e nclosure c over a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 137 3 upper enclosure cover assembly 21.9704.0850 rev. A refer to figure 3-70 figure 3-70: upper enclosure cover assembly no. Item qty. Um. Description 1 10.9704.0858 2 ea cover latch spring 2 53.2200.0004 4 ea nut, ...

  • Page 156

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 3 8 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 157

    C able a ssemblies : lvs c hassis g round c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 139 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Cable assemblies lvs chassis ground cable assembly 25.9687.0025 rev. A refer to figure 3...

  • Page 158

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 4 0 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 pan / tilt cable assembly 25.9704.1703 rev. D refer to figure 3-72 figure 3-72:...

  • Page 159

    C able a ssemblies : vl4000 c olor p ower d istribution c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 141 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 color power distribution cable assembly 25.9704.0708 rev. D refer t...

  • Page 160

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 4 2 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 lamp base & tip fan extension cable assembly 25.9704.1602 rev. B refer to figur...

  • Page 161

    C able a ssemblies : vl4000 d ata n etwork e xtension c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 143 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 data network extension cable assembly 25.9704.0711 rev. B refer to fi...

  • Page 162

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 4 4 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 color bulkhead 1 cable assembly 25.9704.0400 rev. A refer to figure 3-76 figure...

  • Page 163

    C able a ssemblies : vl4000 c olor b ulkhead 2 c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 145 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 color bulkhead 2 cable assembly 25.9704.0401 rev. A refer to figure 3-77 fig...

  • Page 164

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 4 6 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 color bulkhead 3 cable assembly 25.9704.0402 rev. A refer to figure 3-78 figure...

  • Page 165

    C able a ssemblies : vl4000 c olor b ulkhead 4 c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 147 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 color bulkhead 4 cable assembly 25.9704.0403 rev. A refer to figure 3-79 fig...

  • Page 166

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 4 8 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 color a to color b cable assembly 25.9704.0712 rev. A refer to figure 3-80 figu...

  • Page 167

    C able a ssemblies : vl4000 p an / p ower d istribution i nput c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 149 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 pan / power distribution input cable assembly 25.9704.2704 r...

  • Page 168

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 5 0 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 enclosure pfc input cable assembly 25.9704.1800 rev. A refer to figure 3-82 fig...

  • Page 169

    C able a ssemblies : vl4000 e nclosure pfc o utput c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 151 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 enclosure pfc output cable assembly 25.9704.1801 rev. A refer to figure ...

  • Page 170

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 5 2 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 dmx cable assembly 25.9704.0802 rev. A refer to figure 3-84 figure 3-84: vl4000...

  • Page 171

    C able a ssemblies : vl4000 b allast c ontrol c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 153 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 ballast control cable assembly 25.9704.0803 rev. A refer to figure 3-85 figur...

  • Page 172

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 5 4 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 usb interface cable assembly 25.9704.0804 rev. A refer to figure 3-86 figure 3-...

  • Page 173

    C able a ssemblies : vl4000 t hermal c ontrol c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 155 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 thermal control cable assembly 25.9704.1805 rev. A refer to figure 3-87 figur...

  • Page 174

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 5 6 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 chassis to yoke cable assembly 25.9704.0716 rev. B refer to figure 3-88 figure ...

  • Page 175

    C able a ssemblies : vl4000 ac i nput c onnector a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 157 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 ac input connector assembly 25.9704.0830 rev. A refer to figure 3-89 figure 3-89:...

  • Page 176

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 5 8 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 tilt with shield cable assembly 25.9704.2717 rev. B refer to figure 3-90 figure...

  • Page 177

    C able a ssemblies : vl4000 b eam w ash p ower d ist c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 159 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 beamwash power dist cable assembly 25.9704.6705 rev. D refer to figure...

  • Page 178

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 6 0 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 main from mcb data cable assembly 25.9704.6713 rev. B refer to figure 3-92 figu...

  • Page 179

    C able a ssemblies : vl4000 m ain to b ulkheads d ata c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 161 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 main to bulkheads data cable assembly 25.9704.6714 rev. B refer to fi...

  • Page 180

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 6 2 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 beamwash inlet fan extension cable assembly 25.9704.6601 rev. B refer to figure...

  • Page 181

    C able a ssemblies : vl4000 b allast to i gnitor c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 163 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 ballast to ignitor cable assembly 25.9704.1702 rev. A refer to figure 3-95...

  • Page 182

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 6 4 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 beamwash gobo bulkhead 1 cable assembly 25.9704.6200 rev. C refer to figure 3-9...

  • Page 183

    C able a ssemblies : vl4000 b eam w ash g obo b ulkhead 2 c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 165 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 beamwash gobo bulkhead 2 cable assembly 25.9704.6201 rev. C refer...

  • Page 184

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 6 6 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 beamwash optics bulkhead cable assembly 25.9704.6100 rev. B refer to figure 3-9...

  • Page 185

    C able a ssemblies : vl4000 b eam w ash l amp s ocket c able a ssembly 0 2 . 9 7 0 4 . 6 0 1 0 0 167 3 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Vl4000 beamwash lamp socket cable assembly 25.9704.7701 rev. A refer to figu...

  • Page 186

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 6 8 0 2 . 9 7 0 4 . 6 0 1 0 0 note: cables are only available as complete assemblies. The information contained in this section is for reference only. Notes.

  • Page 187: Ppendix

    A ppendix a : vl4000 b eam w ash l uminaire 0 2 . 9 7 0 4 . 6 0 1 0 0 169 a a ppendix a. Technical notices & bulletins vl4000 beamwash luminaire the following tables identify the current technical notices and bulletins associated with the vl4000 beamwash luminaire. These improvements have been incor...

  • Page 188

    Vari ❋ lite - vl4000 b eam w ash l uminaire s ervice m anual 1 7 0 0 2 . 9 7 0 4 . 6 0 1 0 0 notes.

  • Page 190

    Philips vari-lite 10911 petal street dallas, texas 75238 usa 1.877.Vari-lite ❋ fax 1.214.647.8038 www.Vari-lite.Com date: 22 april 2015 (preliminary release version) / manual part number: 02.9704.6010 0 ©2014 philips vari-lite, a philips group company. All rights reserved..