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Varian Turbo-V 150 PCB Instruction Manual - Turbo-V 150 Pcb Controller

Manual is about: 969-9516

Summary of Turbo-V 150 PCB

  • Page 1

    87-900-908-01 (c) april 2002 manuale istruzioni bedienungshandbuch notice de mode d’emploi manual de instrucciones manual de istruÇÕes bedrijfshandleiding istrukstionsbog bruksanvisning instruksjon manual ohjekÄsikirja Ο∆ΗΓΙΕΣ ΧΡΗΣΕΩΣ instruction manual turbo-v 150 pcb controller model 969-9516 vacu...

  • Page 2: Turbo-V 150 Pcb Controller

    Turbo-v 150 pcb controller.

  • Page 5

    Istruzioni per l’uso .............................................................................................. 1 gebrauchsanleitung ........................................................................................... 5 mode d’emploi ..........................................................

  • Page 6

    Use................................................................................................................................................... 59 general .................................................................................................................................. 59 star...

  • Page 7

    Istruzioni per l’uso 1 87-900-908-01 (c) informazioni generali questa apparecchiatura è destinata ad uso professionale. L'utilizzatore deve leggere attentamente il presente manuale di istruzioni ed ogni altra informazione addizionale fornita dalla varian prima dell'utilizzo dell'apparecchiatura. La ...

  • Page 8

    Istruzioni per l’uso 2 87-900-908-01 (c) cavo di interconnessione tra il controller e la pompa interconnessioni tra il controller ed il transformatore installazione ! Le tensioni presenti tra il controller ed il relativo trasformatore, e tra il trasformatore e la rete di alimentazione sono tali da c...

  • Page 9

    Istruzioni per l’uso 3 87-900-908-01 (c) uso in questo paragrafo sono riportate le principali procedure operative. Per ulteriori dettagli e per procedure che coinvolgono collegamenti o particolari opzionali, fare riferimento al paragrafo "use" dell'appendice "technical informations". Alcune delle is...

  • Page 10

    Istruzioni per l’uso 4 87-900-908-01 (c) messaggi di errore in alcuni casi di guasto la circuiteria di autodiagnosi del controller presenta alcuni messaggi di errore elencati nella tabella seguente. Nota i messaggi di errore sono presentati solo se è installata l'opzione "hand held terminal". Messag...

  • Page 11

    Gebrauchsanleitung 5 87-900-908-01 (c) allgemeines dieser apparat ist für fachbetriebe bestimmt. Vor gebrauch sollte der benutzer dieses handbuch sowie alle weiteren mitgelieferten zusatzdokumentationen genau lesen. Bei nichtbeachtung - auch teilweise - der enthaltenen hinweise, unsachgemäßem gebrau...

  • Page 12

    Gebrauchsanleitung 6 87-900-908-01 (c) verbundkabel zwischen controller und pumpe verbundkabel zwischen controller und transformator installation ! Die spannungen auf dem controller und dem zugehörigen transformator, sowie zwischen dem transformator und dem versorgungsnetz sind bei berührung gefährl...

  • Page 13

    Gebrauchsanleitung 7 87-900-908-01 (c) gebrauch in diesem kapitel sind die wichtigsten betriebsvorgänge aufgeführt. Für weitere hinweise bezüglich anschlüsse und montage des bestellbaren zubehörs siehe kapitel "use" im anhang zu "technical information". Einige der nachstehen-den gebrauchshinweise la...

  • Page 14

    Gebrauchsanleitung 8 87-900-908-01 (c) fehlermeldungen in einigen störungsfällen zeigt das selbstdiagnosessystem des controllers die in der nachstehenden tabelle zusammengefaßten meldungen an. Anmerkung die störungsmeldungen werden nur angezeigt, wenn das zubehör "handheld terminal" installiert ist....

  • Page 15

    Mode d'emploi 9 87-900-908-01 (c) indications generales cet appareillage a été conçu en vue d'une utilisation professionnelle. Il est conseillé à l'utilisateur de lire attentivement cette notice d'instructions ainsi que toute autre indication supplémentaire fournie par varian, avant l'utilisation de...

  • Page 16

    Mode d'emploi 10 87-900-908-01 (c) câble d’interconnexion entre le contrôleur et la pompe interconnexions entre le contrôleur et le transformateur installation ! Les tensions présentes entre le contrôleur et le transformateur correspondant et entre le transformateur et le réseau d'alimentation const...

  • Page 17

    Mode d'emploi 11 87-900-908-01 (c) utilisation dans ce paragraphe, on indique les principales procédures opérationnelles. Pour tous autres détails et pour les procédures concernant des connexions ou des éléments en option, se reporter au paragraphe "use" de l'appendice "technical informations". Quel...

  • Page 18

    Mode d'emploi 12 87-900-908-01 (c) messages d'erreur dans certains cas de panne, l'ensemble de circuits d'autodiagnostic du contrôleur présente certains messages d'erreur indiqués dans le tableau ci-dessous. Note les messages d'erreur ne sont affichés que si l'option "hand held terminal" est install...

  • Page 19

    Instrucciones de uso 13 87-900-908-01 (c) informaciÓn general este equipo se ha concebido para un uso profesional. El usuario deberá leer atentamente el presente manual de instrucciones y cualquier otra información suplementaria facilitada por varian antes de utilizar el equipo. Varian se considera ...

  • Page 20

    Instrucciones de uso 14 87-900-908-01 (c) cable de interconexión entre el controler y la bomba interconexiones entre el controler y el transformador installaciÓn ! Las tensiones que existen entre el controler y el transformador correspondiente, y entre el transformador y la red de alimentación repre...

  • Page 21

    Instrucciones de uso 15 87-900-908-01 (c) uso en este apartado se citan los procedimientos operativos principales. Para más detalles y para procedimientos que impliquen conexiones u opcionales especiales, les remitimos al apartado “use” del anexo “technical informations”. Algunas de las instruccione...

  • Page 22

    Instrucciones de uso 16 87-900-908-01 (c) mensajes de error en algunos casos de avería los circuitos de autodiagnosis del controler presenta algunos mensajes de error detallados en la tabla siguiente. Nota los mensajes de error se presentan sólo si se instala la opción “hand held terminal”. Mensaje ...

  • Page 23

    InstruÇÕes para o uso 17 87-900-908-01 (c) informaÇÕes gerais esta aparelhagem destina-se ao uso profissional. O utilizador deve ler atentamente o presente manual de instruções e todas as informações adicionais fornecidas pela varian antes de utilizar a aparelhagem. A varian não se responsabiliza pe...

  • Page 24

    InstruÇÕes para o uso 18 87-900-908-01 (c) cabo de interconexão entre o controller e a bomba interconexões entre o controller e o transformador instalaÇÃo ! As tensões existentes entre o controller e o respectivo transformador e entre o transformador e a rede de alimentação podem ser causa de perigo...

  • Page 25

    InstruÇÕes para o uso 19 87-900-908-01 (c) utilizaÇÃo neste parágrafo são descritos os principais procedimentos operativos. Para maiores detalhes e para procedimentos que envolvam ligações ou peças opcionais, consultar o parágrafo "use" do apêndice "technical informations". Algumas das instruções de...

  • Page 26

    InstruÇÕes para o uso 20 87-900-908-01 (c) mensagens de erro em alguns casos de defeito, os circuitos de autodiagnóstico do controller apresentam mensagens de erro relacionadas na tabela abaixo. Nota as mensagens de erro apresentam-se só se estiver instalada a opção "hand held terminal". Mensagem de...

  • Page 27

    Gebruiksaanwijzingen 21 87-900-908-01 (c) algemene informatie deze apparatuur is bestemd voor beroepsmatig gebruik. De gebruiker wordt verzocht aandachtig deze hand- leiding en alle overige door varian verstrekte informatie door te lezen alvorens het apparaat in gebruik te nemen. Varian acht zich ni...

  • Page 28

    Gebruiksaanwijzingen 22 87-900-908-01 (c) verbindingskabel tussen controller en pomp verbindingskabel tussen controller en transformator installatie ! De spanningen aanwezig tussen de controller en de bijbehorende transformator, en tussen de transformator en het aanvoernet zijn dusdanig dat ze gevaa...

  • Page 29

    Gebruiksaanwijzingen 23 87-900-908-01 (c) gebruik in deze paragraaf worden de voornaamste bedieningswijzen uitgelegd. Voor meer informatie of procedures die aansluitingen of speciale opties betreffen wordt verwezen naar de paragraaf "use" van de bijlage "technical informations". Enkele hier vermelde...

  • Page 30

    Gebruiksaanwijzingen 24 87-900-908-01 (c) foutmeldingen in geval van storingen wekt het zelfdiagnose-circuit van de controller enkele foutmeldingen op die in de volgende tabel zijn omschreven. Opmerking de foutmeldingen worden alleen getoond als de optie "hand-held terminal" is geïnstalleerd. Boodsc...

  • Page 31

    Brugsanvisning 25 87-900-908-01 (c) generel information dette materiel er beregnet til professionel anvendelse. Brugeren bør læse denne brugsanvisning og anden yderligere information fra varian, før udstyret anvendes. Varian tager ikke ansvar for skader helt eller delvis som følge af tilsidesættelse...

  • Page 32

    Brugsanvisning 26 87-900-908-01 (c) forbindelseskabel mellem styreenhed og pump forbindelseskabel mellem styreenhed og transformator installation ! Spænding mellem styreenheden og transformatoren samt mellem transformatoren og elnettet kan nå høje værdier og forårsage stor skade og dødsfald. I forbi...

  • Page 33

    Brugsanvisning 27 87-900-908-01 (c) anvendelse dette afsnit beskriver de vigtigste driftsprocedurer. For en detaljeret beskrivelse samt procedurer, der involverer tilslutninger eller tilbehør, henvises til afsnittet "use" i bilag "technical information". Visse procedurer, der beskrives nedenstående,...

  • Page 34

    Brugsanvisning 28 87-900-908-01 (c) fejlmeddelelser styreenheden viser ved selvdiagnose aktuelle fejl på displayet. De mulige meddelelser listes i følgende tabel. BemÆrk fejlmeddelelserne vises kun, hvis tilbeøret "hand held terminal" er installeret. Meddelelse beskrivelse kontrol check connection t...

  • Page 35

    Bruksanvisning 29 87-900-908-01 (c) allmÄn information utrustningen är avsedd för yrkesmässig användning. Användaren bör läsa denna bruksanvisning, samt övrig dokumentation från varian före användning av utrustningen. Varian tar inget ansvar för skador som helt eller delvis orsakats av åsidosättande...

  • Page 36

    Bruksanvisning 30 87-900-908-01 (c) anslutningskabel mellan styrenhet och pump anslutningskabel mellan styrenhet och transformator installation ! Spänningen mellan styrenhet och transformator samt mellan transformator och elnätet kan nå höga värden och förorsaka allvarliga skador och dödsfall. I sam...

  • Page 37

    Bruksanvisning 31 87-900-908-01 (c) anvÄndning detta avsnitt beskriver de viktigaste driftmomenten. För en detaljerad beskrivning samt beträffande moment som involverar anslutningar eller tillbehör hänvisas till avsnittet "use" i bilaga "technical information". Vissa anvisningar som listas nedan kan...

  • Page 38

    Bruksanvisning 32 87-900-908-01 (c) felmeddelanden när vissa fel uppstår visar styrenhetens självdiagnoskrets aktuellt felmeddelande på displayen. De möjliga medde- landena listas i följande tabell. Observera felmeddelandena visas endast om tillbehöret "hand held terminal" är installerat. Meddelande...

  • Page 39

    Brukerveiledning 33 87-900-908-01 (c) generell informasjon dette utstyret er beregnet til bruk av profesjonelle brukere. Brukeren bør lese denne brukerveiledningen og all annen informasjon fra varian før utstyret tas i bruk. Varian kan ikke holdes ansvarlig for hendelser som skjer på grunn av mangle...

  • Page 40

    Brukerveiledning 34 87-900-908-01 (c) forbindelseskabel mellom styreenhet og pump forbindelseskabel mellom styreenhet og transformator installasjon ! Spenningen mellom styreenheten og transformatoren samt mellom transformatoren og elnettet kan nå høye verdier og kan føre til alvorlige skader og døds...

  • Page 41

    Brukerveiledning 35 87-900-908-01 (c) bruk dette avsnittet beskriver de viktigste driftsmomentene. For en detaljert beskrivelse samt moment som omfatter tilkoplinger eller ekstrautstyr vises det til avsnittet "use" i vedlegget "technical information". Visse anvisninger som listes nedenfor kan kun gj...

  • Page 42

    Brukerveiledning 36 87-900-908-01 (c) feilmeldinger selvdiagnosekretsen i styreenheten viser den aktuelle feilmeldingen i displayet. De aktuelle feilmeldingen fremgår av tabellen nedenfor. Merk feilmeldingene vises kun dersom ekstrautstyret "hand held terminal" er installert. Melding beskrivelse for...

  • Page 43

    KÄyttÖohjeet 37 87-900-908-01 (c) yleisiÄ tietoja tämä laite on tarkoitettu ammattimaiseen käyttöön. Ennen laitteen käyttöönottoa käyttäjän tulee lukea huolellisesti mukana seuraava käyttöohje sekä kaikki muut varianin toimittamat lisätiedot. Varian ei vastaa seurauksista, jotka johtuvat laitteen kä...

  • Page 44

    KÄyttÖohjeet 38 87-900-908-01 (c) valvojan ja muuntajan litoskaapeli valvojan ja muuntajan litäntä asennus ! Valvojan ja muuntajan välille ja myös muuntajan ja sähköverkon välille syntyy korkeajännitettä, joka voi aiheuttaa vakavia vammoja tai jopa kuoleman. Suojatkaa valvoja ja muuntaja tahattomalt...

  • Page 45

    KÄyttÖohjeet 39 87-900-908-01 (c) kÄyttÖ tähän kappaleeseen on kirjattu tärkeimmät käyttötoimen- piteet. Tarkempia lisätietoja sekä kytkentöjä, että valinnaisia lisälaitteita koskevien toimenpiteiden suorittamista käsittäviä tietoja löydätte kappaleesta "käyttö", joka on "tekniset tiedot"- kappaleen...

  • Page 46

    KÄyttÖohjeet 40 87-900-908-01 (c) vianetsintÄ joidenkin toimintahäiriöiden yhteydessä valvojan itsemäärittelypiiri analysoi virheen, joka näkyy viesteinä, jotka on kuvailtu seuraavassa taulukossa. Huom virheviestit näkyvät vain siinä tapauksessa, että siihen on asennettu valinnainen "käsin pidettävä...

  • Page 47

    Odhgies crhsews 41 87-900-908-01 (c) genikes plhrofories authv h suskeuhv proorivzetai gia epaggelmatikhv crhvsh. O crhvsthÇ qa prevpei na diabavsei prosektikav tiÇ odhgiveÇ tou parovntoÇ egceiridivou kai opoiadhvpote avllh provsqeth plhroforiva pou parevcetai apov th varian, prin apov th crhsimopoi...

  • Page 48

    Odhgies crhsews 42 87-900-908-01 (c) sundevseiÇ metaxuv tou ruqmisthv kai thÇ antlivaÇ sundevseiÇ metaxuv tou ruqmisthv kai tou metaschmatisthv egkatastash ! Oi tavseiÇ pou anaptuvssontai ston ruqmisthv kai ton scetikov metaschmatisthv, kaqwvÇ kai metaxuv tou metaschmatisthv kai tou diktuvou trofodo...

  • Page 49

    Odhgies crhsews 43 87-900-908-01 (c) crhsh s` authvn thn paravgrafo anafevrontai oi kuriovtereÇ diadikasiveÇ leitourgivaÇ. Gia perissovtereÇ leptomevreieÇ kai gia diadikasiveÇ pou apaitouvn idiaivtereÇ sundevseiÇ hv axesouavr, anaferqeivte sthn paravgrafo ″ crhvsh ″ tou pararthvmatoÇ ″ tecnikevÇ plh...

  • Page 50

    Odhgies xrhsews 44 87-900-908-01 (c) munhmata laqous se orismevneÇ periptwvseiÇ blavbhÇ ta kuklwvmata autodiavgnwshÇ tou ruqmisthv parousiavzoun orismevna mhnuvmata lavqouÇ ta opoiva parousiavzontai ston pivnaka pou akolouqeiv. Shmeiwsh ta mhnuvmata lavqouÇ parousiavzontai movnon an evcei egkatastaq...

  • Page 51

    Instructions for use 45 87-900-908-01 (c ) general information this equipment is destined for use by professionals. The user should read this instruction manual and any other additional information supplied by varian before operating the equipment. Varian will not be held responsible for any events ...

  • Page 52

    Instructions for use 46 87-900-908-01 (c ) interconnection cable controller - pump interconnection cable controller - power transformer installation ! Voltages between controller and power transformer and transformer and mains are dangerous in case of contact. Protect adequately the controller and t...

  • Page 53

    Instructions for use 47 87-900-908-01 (c ) use this paragraph describes the fundamental operating procedures. Detailed information and operating procedures that involve optional connections or options are supplied in the paragraph "use" of the appendix "technical informations". Some procedures can b...

  • Page 54

    Instructions for use 48 87-900-908-01 (c ) error messages for a certain type of failure, the controller will self- diagnose the error and the messages described in the following table are displayed. Note the error messages are displayed only when the option hand held terminal is available. Message d...

  • Page 55

    Technical information 49 87-900-908-01 (c) turbo-v 150 pcb controller description the controller (model 969-9516) is a solid-state frequency converter which is driven by a single chip microcomputer and is composed of a pcb which includes power supply and 3-phase output, analog and input/output secti...

  • Page 56

    Technical information 50 87-900-908-01 (c) controller specifications input: voltage frequency 18-0-18, 19, 75 vac ± 10%, 1-phase 47 to 63 hz output: voltage frequency power 54 vac nominal ± 10%, 3-phase 1033 hz, ± 2% 150 w maximum operating temperature 0 °c to +40 °c storage temperature -20 °c to +7...

  • Page 57

    Technical information 51 87-900-908-01 (c) interconnections the following figure shows the controller interconnections. Controller interconnections.

  • Page 58

    Technical information 52 87-900-908-01 (c) connection p1 - logic input interconnections p1 input connector all the logic input to the controller must be connected at j-1 mating connector. With the provided j1 mating connector (shipped with pin 3 and pin 8 shorted) make the connections with awg 24, (...

  • Page 59

    Technical information 53 87-900-908-01 (c) connection j2 - logic output interconnections j2 out r 2 fault low speed r 1 start r 1 (+24v) speed monitor (0-10 v) 9 fault (+24v) 15 8 1 power and speed monitor (com) power monitor (1 vdc = 50 w) low speed (+24v) start (+24v) r 2 (+24v) logic output conne...

  • Page 60

    Technical information 54 87-900-908-01 (c) connection p6 - low power fan p6 connector the 24 vdc, 100 ma maximum output voltage is present on connector p6 after start pushbutton is pressed and will remain present until a fault condition is displayed on front panel display or the turbopump is stopped...

  • Page 61

    Technical information 55 87-900-908-01 (c) low power fan the power supply from the external transformer must be connected to j10 and j8 connectors. The technical characteristics of the power transformer are detailed in the following table. The following figure shows the interconnection details. Prim...

  • Page 62

    Technical information 56 87-900-908-01 (c) rs 232 option rs 232 installation to install it, proceed as follows: • switch off the power and disconnect the power cord. • unscrew the cover screws and remove the cover. • on rear panel, remove the j5 connector plate. • insert the flat cable through the r...

  • Page 63

    Technical information 57 87-900-908-01 (c) character ascii converted ascii for crc calculation "a" crc 41h - - bfh "b" crc 42h - - beh "c" crc 43h - - bdh "d" crc 44h - - bch "e" crc 45h - - bbh "f" crc 46h - - bah "g" crc 47h - - 89h "h" 48h - "i " crc 49h - - b7h "j" crc 4ah - - b6h "k" crc 4bh - ...

  • Page 64

    Technical information 58 87-900-908-01 (c) the following parameters can be changed: bytes meaning 1 speed threshold 2-5 run up time in seconds (long coded in 4 bytes) 6 deat time (0 = no 1 = yes) 7 soft start mode (0 = no i=yes) 8 water cooling (0 = no i=yes) 9 crc when the request is "i" (status re...

  • Page 65

    Technical information 59 87-900-908-01 (c) use general make all vacuum manifold and electrical connections and refer to turbo-v pump instruction manual before to operating the turbo-v controller. ! To avoid injury to personnel and damage to the equipment, if the pump is laying on a table make sure i...

  • Page 66

    Technical information 60 87-900-908-01 (c) • press the cycle number twice and the display shows: x x x x c y c l e x x x x x m p u m p l i f e x x x x x h where: • cycle = are the cycles performed (range 0 to 9999) • m = is the elapsed time related to the cycle number displayed (range 0 to 99999 min...

  • Page 67

    Technical information 61 87-900-908-01 (c) • enter the selection by pressing the pump current pushbutton, and the display shows: f r o n t / r e m o t e / 2 3 2 s e l e c t i o n : x x x x x x where: xxxxxx = means the word front or remote, or rs 232 depending on the last selection. The controller i...

  • Page 68

    Technical information 62 87-900-908-01 (c) • enter the value by pressing the pump current pushbutton, and the display shows: r s 2 3 2 h o s t / p r i n t s e l e c t i o n : x x x x x where: xxxx == means host or print. • select host or print by pressing the cycle pushbutton. R s 2 3 2 h o s t / p ...

  • Page 69

    Technical information 63 87-900-908-01 (c) monitor relay programming • the display shows: s p e e d t h r e s h o l d s e l e c t i o n : x x k r p m where: xxkrpm = is the switch point of relay r1 at the preset turbopump speed, adjustable from 00 to 99 krpm. The speed threshold will condition the r...

  • Page 70

    Technical information 64 87-900-908-01 (c) • enter the value by pressing the pump current pushbutton. • press the cycle number pushbutton to select the second number. S p e e d t h r e s h o l d s e l e c t i o n : x x k r p m • enter the value by pressing the pump current push-button, and the displ...

  • Page 71

    Technical information 65 87-900-908-01 (c) • press the pump current push-button to enter the data. The run up time is factory-set to: 00h 08m 00s. • when the last digit is entered, the display shows: d e l a y e v e n a f t e r t h r e s h o l d : x x x where: xxx = yes or no. • press the cycle numb...

  • Page 72

    Technical information 66 87-900-908-01 (c) starting the pump if the forepump and vent device are not operated by the controller, close the vent valve and switch on the forepump. Note with the front panel operation selected, the remote and rs 232 operations are inoperative; conversely, the cycle numb...

  • Page 73

    Technical information 67 87-900-908-01 (c) operating the pump after the starting period, if the system has a vacuum leak or the pressure in the pump/chamber is high (from 1 mbar to atmosphere), the pump continues to operate indefinitely. If the gas load at the turbopump inlet flange continues to sta...

  • Page 74

    Technical information 68 87-900-908-01 (c) with normal low speed operation, the pump will run at about 2/3 of its nominal speed and achieves a base pressure somewhat higher than the standard specifications. If the gas load becomes higher, the controller output frequency and voltage start to decrease...

  • Page 75

    Technical information 69 87-900-908-01 (c) accessories and spare parts description part number j1 input mating connector 969-9853 options description part number rs 232 kit 969-9851 p2 output mating connector 969-9852 hand held terminal 969-9860

  • Page 76

    Technical information 70 87-900-908-01 (c).

  • Page 77

    Request for return 1. A return authorization number (ra#) will not be issued until this request for return is completely filled out, signed and returned to varian customer service. 2. Return shipments shall be made in compliance with local and international shipping regulations (iata, dot, un). 3. T...

  • Page 78

    Request for return failure report turbo pumps and turbocontrollers position parameters does not start noise vertical power: rotational speed: does not spin freely vibrations horizontal current: inlet pressure: does not reach full speed leak upside-down temp 1: foreline pressure: mechanical contact o...

  • Page 79

    Sales and service offices argentina varian argentina ltd. Sucursal argentina av. Ricardo balbin 2316 1428 buenos aires argentina tel: (54) 1 783 5306 fax: (54) 1 786 5172 australia varian australia pty ltd. 679-701 springvale road mulgrave, victoria zz 3170 australia tel: (61) 395607133 fax: (61) 39...