VC VC20 series Operating Manual

Manual is about: smart camera

Summary of VC20 series

  • Page 1

    Vision components ® the smart camera people vc20xx operating manual hardware specifications and special software functions of vc20xx smart cameras revision 2.2 october 2007 document name: vc20xx_hw.Pdf © vision components gmbh ettlingen, germany.

  • Page 2

    Vc20xx operating manual ii foreword and disclaimer this documentation has been prepared with most possible care. However vision components gmbh does not take any liability for possible errors. In the interest of progress, vision components gmbh reserves the right to perform technical changes without...

  • Page 3

    Vc20xx operating manual iii table of contents 1 general information 1 1.1 overview camera types 2 2 basic structure 4 3 boards 5 3.1 sensor boards 5 3.1.1 c6sen084 6 3.1.2 c6sen204 6 3.1.3 c6sen205 7 3.1.4 c6sen311 7 3.1.5 c6sen415 8 3.2 cpu board 8 3.3 dac board 9 3.4 power board 10 4 plc i/o signa...

  • Page 4

    Vc20xx operating manual iv 7.3 ethernet patch cable 29 7.4 power / plc cable 29 7.5 svga monitor cable 29 7.6 power adapter 30 7.7 power adapter for rail mounting 30 7.8 vc keypad c6 30 7.9 y-cable 30 8 connecting the camera 31 8.1 connecting the camera power 31 8.1.1 single voltage, with or without...

  • Page 5: 1 General Information

    Vc20xx operating manual 1 1 general information the vc20xx series smart cameras are compact, light-weight black-and-white or color video cameras with video memory and an image processor. They integrate a high-resolution ccd sensor with one of the fastest 32 bit image-processing signal processors (tm...

  • Page 6

    Vc20xx operating manual 2 1.1 overview camera types all vc20xx cameras contain the following features: - 16 mb sdram - 2 mb flash eprom - 8 bit overlay (translucent overlay possible) - integrated 4 digital inputs, 4 digital outputs, 24v - texas instruments cpu tms 320c62xx; 1200mips - low speed shut...

  • Page 7

    Vc20xx operating manual 3 vc20xx selection table vc2028 vc2038 vc2038e vc2048e vc2065 vc2065e v2065c vc2065ce vc2066 vc2066e vc2068 vc2068e integrated fast trigger contact (external contact) 1) high speed shutter down to 33 microseconds high speed shutter down to 9 or 10 microseconds high speed shut...

  • Page 8: 2 Basic Structure

    Vc20xx operating manual 4 2 basic structure the image is formed by a high-resolution progressive scan ccd sensor. One or two channels of video output are digitized. An input lookup-table is available for basic pixel-preprocessing. The image is stored in sdram memory using one of the 16 dma channels ...

  • Page 9: 3 Boards

    Vc20xx operating manual 5 3 boards the electronic circuitry of the camera contains four printed curcuit boards (pcb). The following presents an overview of the boards: description designation function sensor boards c6sen084, c6sen204 c6sen205, c6sen311 c6sen415 ccd sensor, driver & controller, digit...

  • Page 10

    Vc20xx operating manual 6 3.1.1 c6sen084 this board takes the picture. It is used in the vc2028, vc2038 and vc2038/e the ccd sensor 1/3" sony icx424al (b/w) is used. The board controls the ccd sensor and processes the analog signal. The progressive scan type ccd sensor used is ideally suited for ind...

  • Page 11

    Vc20xx operating manual 7 for the exact setting of the configuration, refer to the description of the configuration program in the software documentation. 3.1.3 c6sen205 this board takes the picture. It is used in the vc2068 and vc2068/e the ccd sensor icx205al (b/w) is used. The board controls the ...

  • Page 12

    Vc20xx operating manual 8 the diverse features of this board (high-speed and low-speed shutter, external trigger, etc.) are configured via software. For the exact setting of the configuration, refer to the description of the configuration program in the software documentation. 3.1.5 c6sen415 this bo...

  • Page 13

    Vc20xx operating manual 9 the location of the sdram buffers for graphics display, overlay display and video capture can be selected independently. Identical sdram buffers for graphics display and video capture may be chosen to produce live video display. Board c6cpu processor tms320c6211 150mhz sdra...

  • Page 14

    Vc20xx operating manual 10 the technical specifications for the svga output signals : horizontal frequency: 45.072 khz vbp: 32 lines vertical frequency: 67.68 hz vfp: 46 lines resolution svga: 600x800 hsync width: 120 pixels resolution eff. Hor.: 752 hbp: 94 pixels resolution eff. Ver.: 582 hfp: 74 ...

  • Page 15: 4  Plc I/o Signals

    Vc20xx operating manual 11 4 plc i/o signals the camera has four optically decoupled inputs and four decoupled outputs for controlling machines and processes. An i/o processor is responsible for the handling of the plc i/o signals. The plc-compatible inputs (24-v level, the positive signal is connec...

  • Page 16

    Vc20xx operating manual 12 4.2 output signals operating voltage: 24 v +/- 20%, external source absolute maximum voltage: voltages greater than 40 v can destroy the outputs type: galvanically separated by mosfet optocouplers switching voltage: positive switching current: max. 400 ma per output absolu...

  • Page 17

    Vc20xx operating manual 13 technical data of trigger output: output voltage: max. 7v output current: max. 50ma pull-up resistor: none, external resistor required © 1996-2007 vision components gmbh ettlingen, germany vc20xx_hw.Pdf.

  • Page 18

    Vc20xx operating manual 14 5 pin assignments camera interfaces the cameras have four connectors on the rear side: rs232(v24) or 100mbd ethernet hr10a-7r-6pb 6-pin hirose plug pin contact trigger / keypad hr10a-7r-6sb 6-pin hirose plug jack contact sxga/svga/video hr10a-10r-10sb 10-pin hirose plug ja...

  • Page 19

    Vc20xx operating manual 15 5.3 pin assignment for the rs232 (v24) rear view: (pin) signal pin v24 rts 1 v24 txd 2 v24 gnd 3 nc v24 4 v24 cts 5 rxd 6 5.4 pin assignment lan/ethernet rear view: (pin) signal pin t- 1 t+ 2 - 3 - 4 r- 5 r+ 6 5.5 pin assignment for the xga/svga video output rear view (jac...

  • Page 20

    Vc20xx operating manual 16 6 technical specifications vc20xx smart cameras technical specifications vc2028 technical specifications vc2038 technical specifications vc2038/e technical specifications vc2048/e technical specifications vc2065 technicalspecifications vc2065/e technical specifications vc2...

  • Page 21

    Vc20xx operating manual 17 6.2 technical specifications vc2038 sensor: 1/3" sony icx424al eff. No. Of pixels: 640(h) x 480(v) pixel size: 7.4(h) x 7.4(v) µm chip size: 5.79(h) x 4.89(v) mm high-speed shutter: 30,80,... Microseconds in steps of 50 microseconds (full- frame shutter) low-speed shutter:...

  • Page 22

    Vc20xx operating manual 18 6.3 technical specifications vc2038/e sensor: 1/3" sony icx424al eff. No. Of pixels: 640(h) x 480(v) pixel size: 7.4(h) x 7.4(v) µm chip size: 5.79(h) x 4.89(v) mm high-speed shutter: 30,80,... Microseconds in steps of 50 microseconds (full- frame shutter) low-speed shutte...

  • Page 23

    Vc20xx operating manual 19 6.4 technical specifications vc2048/e sensor: 1/2" kodak kai-0330d eff. No. Of pixels: 640(h) x 480(v) pixel size: 9(h) x 9(v) µm chip size: 7.3(h) x 5.52(v) mm high-speed shutter: 18,36,72, microseconds in steps of 36 microseconds (full- frame shutter) low-speed shutter: ...

  • Page 24

    Vc20xx operating manual 20 6.5 technical specifications vc2065 sensor: 1/2" sony icx415al eff. No. Of pixels: 782(h) x 582(v) pixel size: 8.3(h) x 8.3(v) µm chip size: 7.48(h) x 6.15(v) mm high-speed shutter: 5,10,15,20, microseconds in steps of 40 microseconds (full-frame shutter) low-speed shutter...

  • Page 25

    Vc20xx operating manual 21 6.6 technical specifications vc2065/c sensor: 1/2" sony icx415ak color sensor eff. No. Of pixels: 782(h) x 582(v) pixel size: 8.3(h) x 8.3(v) µm chip size: 7.48(h) x 6.15(v) mm high-speed shutter: 5,10,15,20, microseconds in steps of 40 microseconds (full-frame shutter) lo...

  • Page 26

    Vc20xx operating manual 22 6.7 technical specifications vc2065/e sensor: 1/2" sony icx415al eff. No. Of pixels: 782(h) x 582(v) pixel size: 8.3(h) x 8.3(v) µm chip size: 7.48(h) x 6.15(v) mm high-speed shutter: 5,10,15,20, microseconds in steps of 40 microseconds (full-frame shutter) low-speed shutt...

  • Page 27

    Vc20xx operating manual 23 6.8 technical specifications vc2065/ec sensor: 1/2" sony icx415ak color sensor eff. No. Of pixels: 782(h) x 582(v) pixel size: 8.3(h) x 8.3(v) µm chip size: 7.48(h) x 6.15(v) mm high-speed shutter: 5,10,15,20, microseconds in steps of 40 microseconds (full-frame shutter) l...

  • Page 28

    Vc20xx operating manual 24 6.9 technical specifications vc2066 sensor: 1/3" sony icx204al eff. No. Of pixels: 1024(h) x 768(v) pixel size: 4.65(h) x 4.65(v) µm chip size: 5.8(h) x 4.92(v) mm high-speed shutter: 10,20,30,45 µsec, then steps of 78 µsec (full-frame shutter) low-speed shutter: up to 20 ...

  • Page 29

    Vc20xx operating manual 25 6.10 technical specifications vc2066/e sensor: 1/3" sony icx204al eff. No. Of pixels: 1024(h) x 768(v) pixel size: 4.65(h) x 4.65(v) µm chip size: 5.8(h) x 4.92(v) mm high-speed shutter: 10,20,30,45 microseconds, longer in steps of 78 microseconds (full-frame shutter) low-...

  • Page 30

    Vc20xx operating manual 26 6.11 technical specifications vc2068 sensor: 1/2" sony icx205al eff. No. Of pixels: 1280(h) x 1024(v) pixel size: 4.65(h) x 4.65(v) µm chip size: 7.60mm (h) 6.20mm (v) high-speed shutter: 9,17,26,33, .. µsec, then steps of 69 µsec (full-frame shutter) low-speed shutter: up...

  • Page 31

    Vc20xx operating manual 27 6.12 technical specifications vc2068/e sensor: 1/2" sony icx205al eff. No. Of pixels: 1280(h) x 1024(v) pixel size: 4.65(h) x 4.65(v) µm chip size: 7.60mm (h) 6.20mm (v) high-speed shutter: 9,17,26,33, .. µsec, then steps of 69 µsec (full-frame shutter) low-speed shutter: ...

  • Page 32: 7 Accessories

    Vc20xx operating manual 28 7 accessories • trigger cable • v24 (rs232) cable • ethernet patch cable • power / plc cable • svga monitor cable • power adapter • power adapter for rail mounting • vc keypad c6 • y-cable please refer to the vc website for the correct order numbers under: “products -> har...

  • Page 33

    Vc20xx operating manual 29 7.3 ethernet patch cable signal pin (to cam.) pin (to pc) cable color 20m patch cable cable color 10m patch cable t+ 2 1 yellow white/pink t- 1 2 orange pink r+ 6 3 white/green white/green r- 5 6 green green - 3 nc - - - 4 nc - - 7.4 power / plc cable equipped on one end w...

  • Page 34

    Vc20xx operating manual 30 7.6 power adapter input voltage 100 - 240vac 50/60 hz output voltage dc 24 v +/-5%, max. 630 ma (15 w) equipped with 3 m connecting cable with a 12-pin hirose plug, ce sticker 7.7 power adapter for rail mounting input voltage 100 - 240vac 50/60 hz output voltage dc 24v +/-...

  • Page 35: 8  Connecting The Camera

    Vc20xx operating manual 31 8 connecting the camera • connecting the camera power • single voltage, with or without plc signals, no shutdown • dual voltage, with or without plc signals, shutdown • connecting the rs232 interface (non ethernet versions) • connecting a compatible pc with a 9-pin d sub p...

  • Page 36

    Vc20xx operating manual 32 8.1.2 shutdown function for vc20xx smart cameras vc20xx smart cameras incorporate a circuit to detect and protocol power failures. If the plc output power supply (12-24v plc, pin 1 and 9) of the cameras is interrupted, the system variable “powfail” is set to “1”. In case t...

  • Page 37

    Vc20xx operating manual 33 8.2 connecting the rs232 interface 8.2.1 connecting a compatible pc with a 9-pin d sub plug pin (pc) name cable color pin (camera) 1 dcd data carrier detect - / - - / - 2 rxd receive data brown 2 3 txd transmit data white 6 4 dtr data terminal ready - / - - / - 5 gnd groun...

  • Page 38

    Vc20xx operating manual 34 see connecting the external trigger and the vc keypad 8.5 connecting the external trigger connect the external trigger input/output directly to the trigger/keypad ("trig.") plug. Please order "trigger cable c6". Lengths available are 5m, 10m and 25m for details see trigger...

  • Page 39: 9  Programming

    Vc20xx operating manual 35 9 programming the cameras are programmed in c with the aid of a cross development system. Any commercially available pc can be used. The minimum required configuration is a pentium, 4 mb of extended ram (8 mb recommended), win98 or or higher, hard disk, vga graphics, hd an...

  • Page 40

    Vc20xx operating manual a appendix a: blockdiagram vc20xx smart cameras © 1996-2007 vision components gmbh ettlingen, germany vc20xx_hw.Pdf.

  • Page 41

    Vc20xx operating manual b appendix b: housing dimensions vc20xx smart cameras the housing of the vc2048 has 15mm deep cooling fins left and right of the camera body, making it 80mm wide. © 1996-2007 vision components gmbh ettlingen, germany vc20xx_hw.Pdf.

  • Page 42

    Vc20xx operating manual c appendix e: drawing camera head vc40xx © 1996-2007 vision components gmbh ettlingen, germany vc20xx_hw.Pdf.

  • Page 43

    Vc20xx operating manual d appendix c: spectral transmission of ir filter note: this ir cut filter is incorporated in every vc20xx camera. The ir filter can be removed if required without loosing vision component’s manufacturers warranty. In this case, special care must be taken not to damage the ccd...

  • Page 44

    Vc20xx operating manual e appendix d: ce compliance of vc20xx smart cameras the cameras are ce compliant. It certifies that numerous measurements were made proving the device complies with the appropriate ec regulations. Only electromagnetic compatibility was decisive for this product. This means th...

  • Page 45

    Vc20xx operating manual f for the manufacturer vision components ottostr. 2 76275 ettlingen karlsruhe, 01.11.2003 .......................................... (legal signature) enclosures: schematic diagrams mechanical drawings (outside dimensions) records of tests conducted by the certified test labo...

  • Page 46: Index

    Vc20xx operating manual g index accessories ethernet cable 29 keypad 30 overview 28 power adapter 30 power cable 29 rail mount power adapter 30 rs232 cable 28 serial cable 28 svga monitor cable 29 y-cable 30 backup voltage 32 board cpu board 8 dac board 9 overview 5 power board 10 sensor board 5 cab...

  • Page 47

    Vc20xx operating manual h trigger 12 input 12 output 12 plug assignment 14 vc2028 technical specifications 16 vc2038 technical specifications 17 vc2038/e technical specifications 18 vc2048/e technical specifications 19 vc2065/ec technical specifications 23 vc2066 technical specifications 24 vc2066/e...

  • Page 48

    Vc20xx operating manual i visit the vision components site www.Vision-components.Com for further information and documentation and software downloads: web site menu links content contact distributor list / enquiry forms home latest news from vc our company vc company information news and events trad...