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  5. Installation, operation and maintenance manual

Vector 4003 Installation, operation and maintenance manual

Manual is about: 4000 Series Peristaltic Pumps

Summary of 4003

  • Page 1

    W0582 peristaltic pumps vector 4000 series models: 4003, 4004, 4006, 4007, 4009, 4010, & 4014 model: 4004 1204 chestnut avenue, minneapolis, mn 55403 tel: (612) 332-5681 fax: (612) 332-6937 toll-free fax [us only]: (800) 332-6812 www.Vectorpump.Com email: sales@wannereng.Com model: 4010 installation...

  • Page 2: !   Caution

    Wanner engineering, inc. 2 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b ! Caution important precautions • to avoid personal injury or pump damage, follow all instructions and safety precautions carefully. • don’t exceed the manufacturer’s reco...

  • Page 3

    3 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 contents 1 important precautions 2 1.1 safety measures 2 1.2 contents 3 2 how to use this maintenance manual 2.1 use of the pump 4 2.2 responsibility 4 2.3 use...

  • Page 4

    Wanner engineering, inc. 4 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 introduction 2. How to use this maintenance manual this technical manual covers the vector 4000 series pumps. The manual provides instructions on how to instal...

  • Page 5

    5 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 description 3 description 3.1 identification vector pumps are identified by the nameplate located on the upper bracket. It includes the type and model number o...

  • Page 6

    Wanner engineering, inc. 6 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 description 2 71 1 18 7 8 9 12 6 14 16 10 19 21 3 3.3 pump parts part no designation 4003, 4004 material 1 casing cast iron 2 cover, transparent lexan 3 wheel ...

  • Page 7

    7 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 description 3.3 pump parts 2 1 18 47 19 20 15 3 4 7 8 5 12 21 9 10 16 14 6 part no designation 4006, 4007 material 4009, 4010 material 1 casing cast iron cast ...

  • Page 8

    Wanner engineering, inc. 8 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 description 3.3 pump parts 2 1 18 47 10 16 14 6 19 20 3 4 5 21 15 12 9 8 7 part no designation 4014 material 1 casing cast iron 2 cover steel 3 wheel cast iron...

  • Page 9

    9 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 description 3.5 gearbox gearboxes are sized according to the pump’s radial loads. Consult the gearbox maintenance manual for the type, quan- tity, and frequenc...

  • Page 10

    Wanner engineering, inc. 10 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 installation 4.3 piping inlet piping: 1. Size the inlet line 1.5 or two sizes larger than the pump suction opening. 2. Suction lines should be as short and di...

  • Page 11

    11 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 installation and maintenance 5. Pump startup 5.1 preparations 1. Connect the electrical motor in accordance with the local rules and regulations. Perform this...

  • Page 12

    Wanner engineering, inc. 12 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.1 changing lubricant. (cont’d) for models 4003, 4004: unscrew breather plug (52). Place a funnel inside the breather plug hole and fill the casi...

  • Page 13

    13 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 12 47 8 9 figure 1 6.2 hose cleaning the hose can be cleaned without removing. Use water or cleaning liquid (check compatibility with hose materia...

  • Page 14

    Wanner engineering, inc. 14 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.3.1 hose removal (cont’d) 4. -at the discharge outlet, loosen clamps (8) and (9). -remove the insert (12) and remove the flange (47) as well as ...

  • Page 15

    15 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 47 figure 7 2,10 6.3.2 pump casing cleaning note: the numbers in parentheses are reference numbers located in the parts list exploded views of thi...

  • Page 16

    Wanner engineering, inc. 16 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.3.3 reassembly of the hose (cont’d) 3. Insert hose at the outlet port. See figure 8. 4. Reverse the direction of rotation of the motor. 5. While...

  • Page 17

    17 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.4 replacement of spare parts note: the numbers in parentheses are reference numbers located in the parts list exploded views of this manual. 6.4...

  • Page 18

    Wanner engineering, inc. 18 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.4.2 replacement of the seal ring (27) and the shaft seal (26) note: the numbers in parentheses are reference numbers located in the parts list e...

  • Page 19

    19 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 14. Mount the gear motor on the casing being careful not to damage the shaft seal. Tighten nuts (41) and washers (72). 15. Mount the wheel on the ...

  • Page 20

    Wanner engineering, inc. 20 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 16. Cross tighten the expandible hub (19) with a dynamometric spanner to the torque figure specified in the hub torque table. Check the wheel posi...

  • Page 21

    21 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.5 shoe shimming (except 4003 and 4004) note: the numbers in parentheses are reference numbers located in the parts list exploded views of this m...

  • Page 22

    Wanner engineering, inc. 22 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance 6.6 additional information note: the numbers in parentheses are reference numbers located in the parts list exploded views of this manual. 6.6.1 m...

  • Page 23

    23 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 maintenance and storage 6.6.2 setup note: the numbers in parentheses are reference numbers located in the parts list exploded views of this manual. Before the...

  • Page 24

    Wanner engineering, inc. 24 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 troubleshooting problem possible reason resolution the pump does not work no power supply. Check that the pump power switch is in the “on” position. Check the...

  • Page 25

    25 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 troubleshooting problem possible reason correction hose life is too short. Incompatibility of the hose with the pumped material. Make sure the compatibility o...

  • Page 26

    Wanner engineering, inc. 26 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 dimensions 9 characteristics and technical specifications 9.1 vector 4000 pump dimensions: 4003, 4004, 4006, 4007, 4010, 4014 flanged gear motor and fpshs ser...

  • Page 27

    27 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 dimensions 9.1 vector 4000 pump dimensions: 4006, 4007 l d c m n o 4 x k p q q i f g a b c d e f g h i j 4006 95 262 355.5 190 416 311 351 110 560 600 4007 12...

  • Page 28

    Wanner engineering, inc. 28 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 dimensions 9.1 vector 4000 pump dimensions: 4009, 4010, 4014 l m n 4xk p i j d c q q f g k 4009 4xø19 4010 4xø19 4014 4xø27 m n o (ansi flange) p q 75 86 87 1...

  • Page 29

    29 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 parts vector 4003, 4004 51 6 41 27 39 7 8 48 9 16 26 23 52 18 4 2 2 1 3 1 21 42 72 19 10 2 34 33 71 not shown. See 3.3. Vector 4003, 4004 description..

  • Page 30

    Wanner engineering, inc. 30 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 parts vector 4006, 4007 a b 7 6 8 1 2 5 1 5 1 2 3 7 47 12 8 9 48 2 15 46 23 2 4 2 7 1 4 1 39 26 22 40 27 16 38 37 10 74 detail a 5 30 29 28 19 3 4 detail b 35...

  • Page 31

    31 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 parts vector 4009, 4010 a b 7 6 8 1 2 5 1 5 1 2 3 7 47 12 8 9 48 2 15 46 23 2 4 2 7 1 4 1 39 26 22 40 27 16 38 37 10 74 detail a 5 30 29 28 19 3 4 detail b 35...

  • Page 32

    Wanner engineering, inc. 32 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 parts vector 4014 a b c 48 47 12 10 2 46 5 1 8 3 7 3 16 1 41 36 21 22 37 3 7 7 2 42 72 70* 23 1 5 2 5 18 detail a 20 32 5 29 28 31 19 3 30** 4 detail b 26 25 ...

  • Page 33

    33 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 parts list 9.2 vector 4000 parts list f. Designation fpsh 05 fpsh10 fpsh15 fpsh20 fpsh25 to fpsh40 fpshx40 to 1 casing x x x x 2 cover, transparent x x x x 3 ...

  • Page 34

    Wanner engineering, inc. 34 united states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 parts list (cont’d) 9.2 vector 4000 parts list (cont’d) f. Designation fpsh 05 fpsh10 fpsh15 fpsh20 fpsh25 to fpsh40 fpshx40 to 1 casing x x x x 2 cover, tran...

  • Page 35

    35 wanner engineering, inc. United states instant information: www.Vectorpump.Com (612) 332-5681 fax (612) 332-6937 vec-991-4000b vector 4000 lubrication and shoe shimming pump type 4006 pressure bar (psi) speed - rpm number of shims ∆p ≤ 5 (72.5) 0 to 40 0 40 to 160 0 5 (72.5) ≤ ∆p ≤ 7.5 (108.75) 0...

  • Page 36

    36 vector 4000 shoe shimming pump type 4010 pressure bar (psi) speed - rpm number of shims ∆p ≤ 5 (72.5) 0 to 30 0 30 to 100 0 5 (72.5) ≤ ∆p ≤ 7.5 (108.75) 0 to 30 2 30 to 65 1 7.5 (108.75) ≤ ∆p ≤ 10 (145) 0 to 30 3 30 to 50 2 0 to 30 4 30 to 42 3 pump type 4014 pressure bar (psi) speed - rpm number...