- DL manuals
- Vector
- Marine Equipment
- V08 ENT M11
- Installation Directive Manual
Vector V08 ENT M11 Installation Directive Manual
Summary of V08 ENT M11
Page 1
Vector v08 ent m75 v08 ent m11 v08 ent m12 v 8 model diesel cycle for marine applications installation directive may 2006 edition t e c h n o l o g i c a l e x c e l l e n c e.
Page 2
Installation directive may 2006 2 v08 ent m75 - m11 - m12 we strongly recommend that you carefully read the indica- tions contained in this document: compliance with them protects the engine against irregular operation and assures its reliability, safeguarding sea-going and maintenance person- nel a...
Page 3
Installation directive v08 ent m75 - m11 - m12 may 2006 page contents indications for consultation the different versions of the motors are generally shown using the same pictures and descriptions, however important differences are shown separately. 1. Warnings and cautions 4 2. Engine parts and com...
Page 4
Installation directive may 2006 v08 ent m75 - m11 - m12 to obtain the best engine performance, it is essential not to deviate from the mission profile for which it was produced and set up. The engine must not be used for purposes other than those stated by the manufacturer. Iveco motors is willing t...
Page 5
Installation directive may 2006 v08 ent m75 - m11 - m12 o do not connect or disconnect electrical connections when electrical power supply is on. O do not cause sparks in the attempt to verify the presen- ce of electrical voltage. O do not draw fuel through unfiltered lines. O do not clean the engin...
Page 6
Installation directive 6 v08 ent m75 - m11 - m12 may 2006 2. Engine parts and components figure 1a 05_001_v 9 4 12 10 3 1 1 2 11 8 14 15 13 5 6 7 18 16 17 1. Intake air filter - 2. Edc electronic central unit - 3. Common rail high pressure injection pump - 4. Cooled turbo-charger - 5. Exhaust gas ou...
Page 7
Installation directive v08 ent m75 - m11 - m12 may 2006 figure 1b 05_008_v 9 15 13 10 11 16 20 7 1 2 7 3 6 12 8 14 5 4 17 19 23 22 21 24 18 1. Engine coolant tank - 2. Pressurization cap for coolant tank - 3. Exhaust gas outlet - 4. Cooled turbo-charger - 5. Common rail high pressure injection pump ...
Page 8
Installation directive 8 v08 ent m75 - m11 - m12 may 2006 05_002_v 3 6 14 9 15 11 13 1 2 7 5 4 12 8 16 10 figure 2a 1. Lubricating oil filters - 2. Location of thermostatic valves - 3. Air-sea water heat exchanger - 4. Edc electronic central unit - 5. Exhaust gas outlet - 6. Fuel inlet and outlet fi...
Page 9
Installation directive v08 ent m75 - m11 - m12 may 2006 05_009_v 5 1 7 11 10 8 9 6 3 2 4 12 figure 2b 1. Exhaust gas outlet - 2. Edc electronic central unit - 3. Air-sea water heat exchanger - 4. Location of thermostatic valves - 5. Fuel filters - 6. Lifting padeyes - 7. Cylinder 1 electro-injector ...
Page 10
Installation directive may 2006 10 v08 ent m75 - m11 - m12 3. Installation overview figure the figure shows the set of components of an installation, including those supplied with the engine equipment, standard or optional, and those supplied or produced by the yard. It provides a comprehensive pict...
Page 11
Installation directive may 2006 11 v08 ent m75 - m11 - m12 4. General installation criteria accessibility the engine must be located in such a way as to allow filling and draining engine liquids when doing servicing operations. Moreover, the relay box and the diagnostic push-button present on it mus...
Page 12
Installation directive 12 v08 ent m75 - m11 - m12 may 2006 5. Technical data for installation v08 ent m v08 ent m11 v08 ent m12 engine intake and ventilation air when underway static vacuum allowed downstream of the air filter kpa mmh 2 o ≤ 3.5 ≤ 350 ≤ 3.5 ≤ 350 ≤ 3.5 ≤ 350 engine air intake flow ra...
Page 13
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 figure dimensions v08 ent m v08 ent m11 v08 ent m12 gear box oil heat exchanger thread on the intermediate engine fittings inches uic - - - allowed engine inclination angles maximum longitudinal in continuous operation (static + dynamic) degr...
Page 14
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 6. Identification data figure 6 figure the engine identification data are stenciled on a tag positioned over the engine coolant tank viale dell'industria, 15/17 - 20010 pregnana mil.Se mi - italy engine type engine dwg engine s/n commerc. Typ...
Page 15
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 7. Fuel line figure for the installation, the following connections are required: - from the tank to the prefilter - from the prefilter to fitting to engine inlet - from engine outlet fitting to the tank recirculation prefilter the prefilter ...
Page 16
Installation directive 16 v08 ent m75 - m11 - m12 may 2006 fuel supply system scheme figure 8 hydraulic connections figure 1. Vent fitting - 2. Compensation duct between two rails - 3. Common rail - 4. Electro-injector - 5. Low pressure limiter valve - 6. Vent fitting - 7. Twin-cylinder high pressur...
Page 17
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 8. Electrical equipment figure 10 the electrical equipment of the engine comprises a series of components provided separately from the engine to enable an easy and diversified installation, according to the yard’s design choices. The need to ...
Page 18
Installation directive 18 v08 ent m75 - m11 - m12 may 2006 synoptic the wire harnesses provided with the engine include the connectors for all optional components which may be ordered and their connections to the jb connector for the indication and control panel. Figure 11 jb ja j1 j2 jg jg1 jf2 jf1...
Page 19
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 wire harness figure 12 05_005_v 4 6 5 ¬ %$#¬* ¬ %$#¬* 0/0 0/ ¬ " )3 + 8 / -- '' 3 0! *" '. 6) &* *' * * "!44 n"!44 &* *# *' 7) '( 4'# ( 0 0& * - : & 3 6 02 ! # !0 " % % % % % % % % *! + / a . F ue l t em pe ra tu re s en so r - a p. A tm os p...
Page 20
Installation directive may 2006 20 v08 ent m75 - m11 - m12 power supply line the power network must be carried out in order to avoid using both the structure of engine and the structure of the hull (if this is metallic). For this purpose the electrical starter motor and the alternator required for t...
Page 21
Installation directive 21 v08 ent m75 - m11 - m12 may 2006 electrical starting motor 1. Excitation coil command (50) - 2. Positive power pole (+b) - 3. Negative supply pole (−b). Technical characteristics: - nominal supply voltage 24 v - absorbed power 8.5 kw - terminal connection “50” tightening to...
Page 22
Installation directive may 2006 22 v08 ent m75 - m11 - m12 battery recharging this is accomplished through the power supply line of the electric starter motor and connection to the +b of the alternator. The electronic regulator of the alternator that equips the engine allows an effective control ove...
Page 23
Installation directive may 2006 2 v08 ent m75 - m11 - m12 supplementary services battery to assure that the engine can be started with a sufficient quantity of energy, it is advisable to provide for the instal- lation of a supplementary battery, dedicated to supplying power to the on-board electrica...
Page 24
Installation directive may 2006 2 v08 ent m75 - m11 - m12 modality for inserting and disconnecting ecu connectors both connectors are fastened to the ecu by means of 4 mm socket head screws. For the disconnection: loose the screw until the connector is completely free. For the insertion: fit the con...
Page 25
Installation directive may 2006 2 v08 ent m75 - m11 - m12 sensor to detect water in fuel 1. Prefilter - 2. Conductor to be connected with the negative battery terminal - 3. Sensor to detect water in fuel. Caution in order to enable the proper working of the sensor to detect water in fuel, the prefil...
Page 26
Installation directive 26 v08 ent m75 - m11 - m12 may 2006 9. Main analog instrument panel installation of the iveco motors onboard panel with analog indicators entails connecting the panel’s jc connector to the jb connector on engine wire harness, interposing the appropriate extension wire harness ...
Page 27
Installation directive 2 v08 ent m75 - m11 - m12 may 2006 synoptic of the connections of the analog panels figure 2 connectors of the extension wire harness jb - jc, seen from the coupling side figure 2 the jc-jb wire harness comprises 47 lines, each connected to the terminal identified on both conn...
Page 28
Installation directive may 2006 28 v08 ent m75 - m11 - m12 indications and alarms module 1. Engine overspeed (ssv) - 2. Presence of water in the fuel prefilter (sac) - 3. Low engine coolant level (sbla) - 4. Alternator anomaly (ss) - 5. Clogged oil filter (sifo)- 6. Clogged blow-by filter (sifb) - 7...
Page 29
Installation directive may 2006 2 v08 ent m75 - m11 - m12 revolution-counter calibration 1. Adjustment screw - 2. Panel lighting lamp. Verify the indication of the panel revolution counter by comparing it with the one measured with a reference instrument; if it differs, operate the adjustment screw ...
Page 30
Installation directive may 2006 0 v08 ent m75 - m11 - m12 the connection is achieved by removing the cap on the je connector of the main panel, and connecting the je connec- tor to the jh connector on the secondary panel, interposing the extension wire harness, available in 3, 5 and 7 metre-long ver...
Page 31
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 11. Drilling plans for analog panels figure 0 figure 1 dimension in millimetres. = = 225 285 26 4 Ø4 Ø4 Ø4 Ø4 = = 140 200 26 26 4 4 26 4 main panel 04_022_c = = 180 240 28 2 = = 80 140 28 28 28 Ø4 Ø4 Ø4 Ø4 2 2 secondary panel 04_023_c.
Page 32
Installation directive may 2006 2 v08 ent m75 - m11 - m12 12. Customized instrument panel using only the components of the panel that are not wired to allow the panel customization, they will have to be wired using the 10 metre long wire harness, set up at one end for coupling to the jb connector an...
Page 33
Installation directive v08 ent m75 - m11 - m12 may 2006 functions of the jd terminals pin description electric level off indication on indication 1 module power supply positive (+b) 2 not connected - 3 edc fault indication high (+b) low (ground) 4 not connected - 5 pre-heating indication high (+b) l...
Page 34
Installation directive may 2006 v08 ent m75 - m11 - m12 13. Sensors for detection and instrument panel signalling coolant temperature sensor resistor with negative temperature coefficient, providing the signal for analog temperature indication. Operating voltage from 6 to 24 v calibration range from...
Page 35
Installation directive may 2006 v08 ent m75 - m11 - m12 clogged air filter sensor vacuum switch, providing the signal for the clogged air filter alarm indicator. Operating voltage: from 6 to 24 v condition at ambient pressure normally open closing vacuum: ≥ -52 mbar operating temperature: -20 / +80 ...
Page 36
Installation directive may 2006 6 v08 ent m75 - m11 - m12 caution in order to enable the proper working of the sensor to detect water in fuel, the pre-filter support needs to be electrically connected to the negative battery terminal. In the engine models which use parts with insulated poles it is n...
Page 37
Installation directive may 2006 v08 ent m75 - m11 - m12 14. Preparing the engine for first start-up 15. Tests before the first start-up 1. Drain the residual 30/m protective oil from the sump. 2. Pour into the lubricating loop only lubricating oil of the type and in the quantities set out in the ref...
Page 38
Installation directive may 2006 8 v08 ent m75 - m11 - m12 16. First engine start before starting the engine, please make sure the sea water gate valve is open, check the levels of the lubricating oil and of the engine coolant, and complete venting the air from the fuel feed loop, acting on the hand ...
Page 39
Installation directive may 2006 v08 ent m75 - m11 - m12 rpm control to allow easily to control engine rpm from the “engine room”, a simultaneous acceleration/deceleration function (rpm+/rpm-), active only when the switch (1) is in the “engine room” position, and the switch (2) is in igni- tion posit...
Page 40
Installation directive 0 v08 ent m75 - m11 - m12 may 2006 17. Edc ecu indication lights check indication light 4. Reset button of the “maintenance alarm” - 7. Blink code emission led (edc) - 8. Signalling led of maintenance interval expiration - 9. Signalling led for fault engine operating parameter...
Page 41
Installation directive may 2006 1 v08 ent m75 - m11 - m12 warning indication light the ecu carries out a control activity on the operating conditions through the analysis of the detected operating parameters; it evaluates the behaviour of the single signals emitted by the sensors and classifies the ...
Page 42
Installation directive 2 v08 ent m75 - m11 - m12 may 2006 component anomaly code cylinder 1 electro-injector open circuit/short circuit 111 cylinder 2 electro-injector open circuit/short circuit 112 cylinder 3 electro-injector open circuit/short circuit 113 cylinder 4 electro-injector open circuit/s...
Page 43
Installation directive may 2006 v08 ent m75 - m11 - m12 18. Underway checks ecu temperature verify that the temperature of the surface of the electronic engine control unit, after 30 minutes underway at full engine power, is less than +70°c. Engine compartment vacuum verify that value of ambient air...
Page 44
Installation directive may 2006 v08 ent m75 - m11 - m12 19. Preparing the engine for long idle periods to prevent oxidation to the internal parts of the engine and to some components of the injection system, if idle periods exceeding two months are expected, the engine needs to be prepared with six-...
Page 45
Installation directive v08 ent m75 - m11 - m12 may 2006.
Page 46
Installation directive 6 v08 ent m75 - m11 - m12 may 2006 wiring diagram key general condition for the preparation and interpretation of wiring diagrams o key switch open o engine not running o liquids at efficient levels and pressures figure 8 20. Electric diagrams 30 50 50 70 34 9 50 8 30 31 85150...
Page 47
Installation directive may 2006 v08 ent m75 - m11 - m12 a fuel temperature sensor for edc ac battery ap atmospheric pressure sensor aq engine shut-off push-button on main panel as engine shut-off push-button on secondary panel b crankshaft sensor for edc c camshaft sensor ca key switch cs engine sta...
Page 48
Installation directive may 2006 8 v08 ent m75 - m11 - m12 connectors j1 on the relay box panel for external diagnostic tool j1 70-pole edc - boat components connections j2 70-pole edc - engine components connections j3 lubrication oil transfer electrical pump j4 pre-lubrication electrical pump ja co...
Page 49
Installation directive v08 ent m75 - m11 - m12 may 2006 edc connector j1 30 50 50 70 34 9 50 8 30 31 85150 - + 6 6 2 13 14 7 8 1 50 50 15 30 bridge 2 2 22 7 21 10 7 7 20 8 8 5 8 21 10 12 6 62 6 9 23 24 26 25 3 2 24 36 12 5 68 4 66 65 63 61 46 12 41 59 38 9 1 4 7 8 12 11 2 3 10 b a 9 1 7 8 12 11 6 2 ...
Page 50
Installation directive 0 v08 ent m75 - m11 - m12 may 2006 edc connector j2 70 2 13 14 7 8 1 50 15 30 bridge 2 2 22 7 7 7 20 8 8 5 8 21 engine room 44 5 8 12 6 18 jf2 c a k1 k2 dk1 dk2 sw1 f1 b a jf1 ja jc jb jc jb ja jf1 jf1 ja jb jc sw2 ignition jf1 ja jf2 21 e4 2 1 38 46 28 2 1 e5 e6 2 1 39 47 29 ...
Page 51
Installation directive 1 v08 ent m75 - m11 - m12 may 2006 main analog instrument panel sk quadro princ v08pi ja k4 dk4 b att a c b att f1 jf1 ja jf1 ja t v1 s1 b+ m gg k k1 gg j x z u m b+ wi ja jb jc jb jc jb jc o o1 vi si jg1 j4 jb jc as a q p1 je jh sa jh l je c a cg sifc jd sifa sac ss edc sbpo ...
Page 52
Installation directive 2 v08 ent m75 - m11 - m12 may 2006 sk quadro secon v08pi c c 0 0 10 1 0 0 50 40 x100 20 30 0 10 50 40 x100 20 30 c g 50 15 30 c a sa ta m o v c g sa 4 3 2 3 4 1 jf 1 3 1 ja 1 ba t – k 1 ba t + ja jb 28 3 jf 2 ja 9 10 5 7 21 20 22 8 2 14 15 39 27 16 36 13 5 1 jc jb jc l 8 2 14 ...
Page 53
Installation directive v08 ent m75 - m11 - m12 may 2006 1 2 3 4 7 8 5 6 10 9 12 11 13 14 16 15 17 18 20 19 21 22 24 23 jb jb 1 2 3 4 5 6 7 8 mi n x100 bar psi 0 2 4 6 8 10 0 29 58 87 11 6 14 5 g 25 0 °f °c 21 0 17 5 10 5 12 0 10 0 40 80 vol t g 19 18 31 35 30 7 2 32 33 5 34 13 8 29 20 37 off on star...
Page 54
Installation directive v08 ent m75 - m11 - m12 may 2006 sk strumenti quadri vdo 1°+2° v08 1 2 3 4 5 6 10 9 12 11 13 14 16 15 17 18 20 19 21 22 24 23 jb jb 1 2 3 4 5 6 7 8 min x100 bar psi 0 2 4 6 8 10 0 29 58 87116 145 g 250 ° f ° c 210 175 105 120 100 40 80 volt g 19 18 31 35 30 17 7 2 32 33 5 34 1...
Page 55
Installation directive v08 ent m75 - m11 - m12 may 2006 supplementary services battery recharge m 50 30 50 30 m 50 50 50 95 95 ac 1 + ba t + ba t ba t – – ba t m m 4 4 4 4 gg 1 b+ ac 2 + – 10 10 gg 2 b+ 1 1 m m ja 19 19 ja ie1 ie2 + – m 30 50 4 50 ba t 4 – ac 1 m m + ba t 50 gg b+ 10 95 ja 19 ja 4 3...
Page 56
Installation directive 6 v08 ent m75 - m11 - m12 may 2006.
Page 57
Installation directive v08 ent m75 - m11 - m12 may 2006 page 21. Appendix lubricating oil transfer module 5 lubricating oil transfer module 54 pre-lubrication module 54.
Page 58
Installation directive may 2006 8 v08 ent m75 - m11 - m12 1. Oil discharge control. Lubricating oil exhaust operations are simplified by the presence of an electrical control system connected to the jg connector of the interface wiring harness. Manual control for exhaust operations is positioned on ...
Page 60
Iveco s.P.A. Powertrain viale dell’industria, 1/1 20010 pregnana milanese - mi - (italy) tel. + 02 .1.01 - fax + 02 ..00.2 www.Ivecomotors.Com.