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Vega PS60KF Operating Instructions Manual

Manual is about: PS60KP, PS60KK

Summary of PS60KF

  • Page 1

    Operating instructions vegapuls 61 profibus pa document id: 28444.

  • Page 2: Contents

    2 contents vegapuls 61 • profibus pa 28444-en-141215 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ...............................................................

  • Page 3

    3 contents vegapuls 61 • profibus pa 28444-en-141215 8.1 maintenance .................................................................................................................. 44 8.2 rectify faults .................................................................................................

  • Page 4: 1  About This Document

    4 1 about this document vegapuls 61 • profibus pa 28444-en-141215 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions for maintenance and fault rectification. Please read th...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegapuls 61 • profibus pa 28444-en-141215 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the re...

  • Page 6

    6 2 for your safety vegapuls 61 • profibus pa 28444-en-141215 2.6 ce conformity the device fulfills the legal requirements of the applicable ec guide- lines. By affixing the ce marking, we confirm successful testing of the product. You can find the ce certificate of conformity in the download sectio...

  • Page 7

    7 2 for your safety vegapuls 61 • profibus pa 28444-en-141215 please help us fulfill this obligation by observing the environmental instructions in this manual: • chapter "packaging, transport and storage" • chapter "disposal".

  • Page 8: 3  Product Description

    8 3 product description vegapuls 61 • profibus pa 28444-en-141215 3 product description 3.1 configuration the vegapuls 61 radar sensor is available in two electronics ver- sions: • standard electronics type ps60kp • electronics with increased sensitivity type ps60kk the respective version can be det...

  • Page 9

    9 3 product description vegapuls 61 • profibus pa 28444-en-141215 3 2 1 fig. 1: vegapuls 61 - threaded version with encapsulated antenna system and plastic housing 1 housing cover with integrated plicscom (optional) 2 housing with electronics 3 processfittingwithencapsulatedantennasystem 3 4 2 1 fig...

  • Page 10

    10 3 product description vegapuls 61 • profibus pa 28444-en-141215 • article and serial number device • article numbers, documentation • technical data: approvals, antenna type, process fitting, process seal/temperature, signal output, voltage supply, protection, protec- tion class with the serial n...

  • Page 11

    11 3 product description vegapuls 61 • profibus pa 28444-en-141215 ing for display and adjustment module". This function is generally not available for approved instruments. 3.3 operation the instrument can be adjusted with the following adjustment media: • with the display and adjustment module • w...

  • Page 12: 4 Mounting

    12 4 mounting vegapuls 61 • profibus pa 28444-en-141215 4 mounting 4.1 general instructions select an installation position you can easily reach for mounting and connecting as well as later retrofitting of a display and adjustment module. The housing can be rotated by 330° without the use of any too...

  • Page 13

    13 4 mounting vegapuls 61 • profibus pa 28444-en-141215 1 3 4 2 100% 0% fig. 4: measuring range (operating range) and max. Measuring distance with encapsulated antenna system 1 full 2 empty (max. Measuring distance) 3 measuring range 4 reference plane with the plastic horn antenna, the reference pla...

  • Page 14

    14 4 mounting vegapuls 61 • profibus pa 28444-en-141215 1 fig. 6: position of the polarisation plane with vegapuls 61 with plastic horn antenna 1 marking bars make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and process...

  • Page 15

    15 4 mounting vegapuls 61 • profibus pa 28444-en-141215 vessel wall is expected. In such cases, we recommend repeating the false signal storage at a later date with existing buildup. > 200 mm (7.87") fig. 7: mounting on round vessel tops 1 reference plane 2 vessel center or symmetry axis in vessels ...

  • Page 16

    16 4 mounting vegapuls 61 • profibus pa 28444-en-141215 fig.9:inflowingliquid the socket piece should be dimensioned in such a way that the an- tenna end protrudes at least 10 mm (0.4 in) out of the socket. Ca . 10 mm fig. 10: recommended socket mounting if the reflective properties of the medium ar...

  • Page 17

    17 4 mounting vegapuls 61 • profibus pa 28444-en-141215 d h fig. 11: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. Fig.12:alignmentinliquids the mounting location of the radar sensor should be a...

  • Page 18

    18 4 mounting vegapuls 61 • profibus pa 28444-en-141215 if there are agitators in the vessel, a false signal storage should be carried out with the agitators in motion. This ensures that the interfer- ing reflections from the agitators are saved with the blades in different positions. Fig. 14: agita...

  • Page 19

    19 4 mounting vegapuls 61 • profibus pa 28444-en-141215 max. Min. 2 1 fig. 15: pipe antenna system in a tank. The vent hole in the surge pipe must be in one plane with the polarisation marking on the sensor. 1 marking of the polarisation direction 2 vent hole max. ø 5 mm (0.2 in) if possible, the an...

  • Page 20

    20 4 mounting vegapuls 61 • profibus pa 28444-en-141215 100% 0% 1 > 500 mm fig. 16: vegapuls 61 in a bypass tube. The polarisation marking on the processfittingmustbeinoneplanewiththetubeholesorthetubeconnection openings. 1 marking of the polarisation direction when the sensor is mounted on a bypass...

  • Page 21

    21 4 mounting vegapuls 61 • profibus pa 28444-en-141215 h ma x d mi n ≥ 2 mm x h ma x 90° 4 3 ... 4 h max ≥ 50 mm 90° 2 3 1 fig.17:flowmeasurementwithrectangularflume:d=min.Distanceofthesen- sor; h max. =max.Fillingoftherectangularflume 1 overfloworifice(sideview) 2 headwater 3 tail water 4 overfall...

  • Page 22

    22 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if voltage surges are expected, overvoltage arresters sh...

  • Page 23

    23 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 cable screen. The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor (e.G. 1 nf, 1500 v). The low frequency potenti...

  • Page 24

    24 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 8. Press down the opening levers of the terminals, you will hear the terminal spring closing 9. Check the hold of the wires in the terminals by lightly pulling on them 10. Connect the screen to the internal ground terminal, co...

  • Page 25

    25 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 i²c display 1 2 5 6 7 8 3 4 1 2 fig. 21: electronics and terminal compartment, single chamber housing 1 plug connector for vegaconnect (i²c interface) 2 spring-loaded terminals for connection of the external indication vegadis...

  • Page 26

    26 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 1 2 3 4 5 fig. 23: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compensation 5...

  • Page 27

    27 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 1 2 3 display 1 2 i2c fig. 25: terminal compartment, double chamber housing 1 spring-loaded terminals for voltage supply 2 plug connector for vegaconnect (i²c interface) 3 ground terminal for connection of the cable screen i2c...

  • Page 28

    28 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 1 2 3 4 5 fig. 27: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3 housing cover, electronics compartment 4 filter element for air pressure compensation 5...

  • Page 29

    29 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 1 2 1 2 fig. 29: connection compartment, ex-d-ia double chamber housing 1 spring-loaded terminals for power supply and cable screen 2 ground terminal for connection of the cable screen 1 1 2 fig. 30: wiring plan, ex-d-ia doubl...

  • Page 30

    30 5 connecting to power supply vegapuls 61 • profibus pa 28444-en-141215 5.7 switch-on phase after vegapuls 61 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: • internal check of the ele...

  • Page 31: Module Plicscom

    31 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in th...

  • Page 32

    32 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 fig. 32: insert display and adjustment module note: if you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher cover with an ins...

  • Page 33

    33 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 – move to the menu overview – confirm selected menu – edit parameter – save value • [->] key to select: – menu change – select list entry – select editing position • [+] key: – change value of the p...

  • Page 34

    34 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 if you want to measure the total height of both liquids reliably, please contact our service department or use an instrument specially de- signed for interface measurement. In the main menu item "ba...

  • Page 35

    35 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 each product has different reflective properties. In addition, there are various interfering factors which have to be taken into account: agitated product surfaces and foam generation (with liquids)...

  • Page 36

    36 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 required. Corresponding linearisation curves are preprogrammed for these vessels. They represent the correlation between the level per- centage and vessel volume. By activating the appropriate curve...

  • Page 37

    37 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 the menu item "extended setting" offers the possibility to optimise vegapuls 61 for applications in which the level changes very quickly. To do this, select the function "quick level change > 1 m/mi...

  • Page 38

    38 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 function resetvalue max. Adjustment 0 m(d) min. Adjustment meas. Range end in m(d) 4) medium liquid vessel form not known damping 0 s linearization linear channel pv lin. % sensor-tag sensor display...

  • Page 39

    39 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 basic adjustment ▶ basic adjustment 1 display diagnostics service info sensor address 1.1 126 min. Adjustment 1.2 0.00 % = 10.000m(d) 8.000 m(d) max. Adjustment 1.3 100.00 % = 1.000m(d) 2.000 m(d) m...

  • Page 40

    40 6 set up with the display and adjustment module plicscom vegapuls 61 • profibus pa 28444-en-141215 service basic adjustment 4 display diagnostics ▶ service info false signal suppression 4.1 change now? Extended setting 4.2 none ▼ quick level change ▼ additional pa value 4.3 secondary value 1 out-...

  • Page 41: Adjustment Programs

    41 7 set up with pactware and other adjustment programs vegapuls 61 • profibus pa 28444-en-141215 7 set up with pactware and other adjustment programs 7.1 connect the pc 3 1 2 fig. 34: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sensor 1 2 3 4 op...

  • Page 42

    42 7 set up with pactware and other adjustment programs vegapuls 61 • profibus pa 28444-en-141215 • vegaconnect • power supply unit or processing system 7.2 parameter adjustment with pactware for parameter adjustment of the instrument via a windows pc, the configuration software pactware and a suita...

  • Page 43

    43 7 set up with pactware and other adjustment programs vegapuls 61 • profibus pa 28444-en-141215 and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available as a do...

  • Page 44

    44 8 maintenance and fault rectification vegapuls 61 • profibus pa 28444-en-141215 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for taking sui...

  • Page 45

    45 8 maintenance and fault rectification vegapuls 61 • profibus pa 28444-en-141215 error cause rectification measured val- ue on the display and adjustment module does not correspond to the value in the plc the menu item "display - display value" is not set to "pa-out" check values and correct, if n...

  • Page 46

    46 8 maintenance and fault rectification vegapuls 61 • profibus pa 28444-en-141215 if there is no electronics module available on site, one can be ordered from the vega agency serving you. The new electronics module must be loaded with the settings of the sensor. These are the options: • at the fact...

  • Page 47

    47 8 maintenance and fault rectification vegapuls 61 • profibus pa 28444-en-141215 select with the right mouse key the sensor in the project and go to "additional function". Then click to "software update". The window "sensor # software update" opens. Pactware checks now the sensor data and displays...

  • Page 48: 9 Dismount

    48 9 dismount vegapuls 61 • profibus pa 28444-en-141215 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "mounting" and "...

  • Page 49: 10 Supplement

    49 10 supplement vegapuls 61 • profibus pa 28444-en-141215 10 supplement 10.1 technical data general data 316l corresponds to 1.4404 or 1.4435, 304 corresponds to 1.4301 materials, wetted parts with encapsulated antenna system Ʋ threaded fitting g1½ a and 1½ npt pvdf Ʋ hygienic fitting adapter of 31...

  • Page 50

    50 10 supplement vegapuls 61 • profibus pa 28444-en-141215 input variable measured variable distance between process fitting and product surface min. Distance from antenna end 50 mm (1.969 in) 6) recommended measuring range, encap- sulated antenna system up to 10 m (32.81 ft) recommended measuring r...

  • Page 51

    51 10 supplement vegapuls 61 • profibus pa 28444-en-141215 0,5 m (1.6 ft) 10 m (32.80 ft) 10 mm (0.394 in) 5 mm (0.197 in) - 5 mm (- 0.197 in) - 10 mm (- 0.394 in) 0 fig. 37: deviation vegapuls 61 with encapsulated antenna system 30 mm (1.180 in) 15 mm (0.590 in) 0 -15 mm (- 0.590 in) - 30 mm (- 1.1...

  • Page 52

    52 10 supplement vegapuls 61 • profibus pa 28444-en-141215 deviation in characteristics and characteristics 10) average temperature coefficient of the zero signal (temperature error) 0.03 %/10 k resolution, general > 1 mm (0.039 in) measuring frequency k-band (26 ghz technology) beam angle encapsula...

  • Page 53

    53 10 supplement vegapuls 61 • profibus pa 28444-en-141215 0,5 m 20 m 10 mm 5 mm -5 mm -10 mm fig. 43: accuracy vegapuls 61 with plastic horn antenna 1,0 m 20 m 30 mm 15 mm -15 mm -30 mm fig. 44: accuracy vegapuls 61 with plastic horn antenna and increased sensitivity influenceoftheambienttemperatur...

  • Page 54

    54 10 supplement vegapuls 61 • profibus pa 28444-en-141215 Ʋ plastic horn antenna with mounting strap mechanical vibrations up to 1 g in the frequency range 5 … 200 hz electromechanical data - version ip 66/ip 67 and ip 66/ip 68; 0.2 bar cable entry/plug 14) Ʋ single chamber housing – 1 x cable glan...

  • Page 55

    55 10 supplement vegapuls 61 • profibus pa 28444-en-141215 Ʋ colour - standard pur blue Ʋ colour - ex-version blue display and adjustment module voltage supply and data transmission through the sensor indication lc display in dot matrix adjustment elements 4 keys protection rating Ʋ unassembled ip 2...

  • Page 56

    56 10 supplement vegapuls 61 • profibus pa 28444-en-141215 for that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.Vega.Com via "vega tools" and "instrument search" as well as via "downloads" and ...

  • Page 57

    57 10 supplement vegapuls 61 • profibus pa 28444-en-141215 m(d) % lin% min-max adjustment linearization profibus pa-output primary value secondary value 2 secondary value 1 target mode failure mode alarms scaling source for scaling t i integration sensor characteristics pa-out tb fb select additiona...

  • Page 58

    58 10 supplement vegapuls 61 • profibus pa 28444-en-141215 • additional cyclic value byte-no. 1 2 3 4 5 6 7 8 9 10 status status status status (fb1) ieee-754- floating point value pa-out (fb1) ieee-754- floating point value additional cyclic value format value example 2 with distance value without a...

  • Page 59

    59 10 supplement vegapuls 61 • profibus pa 28444-en-141215 status code description according to profibusstandard possible cause 0 x 0c bad - sensor failure – hardware error – converter error – leakage pulse error – trigger error 0 x 10 bad - sensor failure – measured value generation error – tempera...

  • Page 60

    60 10 supplement vegapuls 61 • profibus pa 28444-en-141215 10.3 dimensions housinginprotectionip66/ip68(0.2bar) ~ 69 mm (2.72") ø 77 mm (3.03") 112 mm (4 13 / 32 ") m20x1,5/ ½ npt ~ 69 mm (2.72") ø 77 mm (3.03") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 84 mm (3.31") 120 mm (4.72" ) m...

  • Page 61

    61 10 supplement vegapuls 61 • profibus pa 28444-en-141215 housinginprotectionip66/ip68(1bar) 117 mm (4.61" ) ~ 103 mm (4.06") ø 77 mm (3.03") 116 mm (4.57" ) ~ 150 mm (5.91") ø 84 mm (3.31") m20x1,5 2 m20x1,5 m20x1,5 1 fig.51:housingversionswithprotectionratingip␣66/ip␣68(1␣bar)-withintegrateddispl...

  • Page 62

    62 10 supplement vegapuls 61 • profibus pa 28444-en-141215 vegapuls61,hygienicfitting 1 2 3 1 2 3 sw 50 mm (1.97") sw 50 mm (1.97") sw 50 mm (1.97") 121 mm (4.76" ) 121 mm (4.76") 121 mm (4.76" ) ø 64 mm (2.52") ø 91 mm (3.58") ø 78 mm (3.07") ø 95 mm (3.74") ø 39 mm (1.54") ø 68 mm (2.68") ø 84 mm ...

  • Page 63

    63 10 supplement vegapuls 61 • profibus pa 28444-en-141215 vegapuls61,versionwithmountingstrap 125 mm (4.92") 2,5 mm (0.10") 75 mm (2.95") 107 mm (4.21") 115 mm (4.53") 300 mm (11.81") 19 mm (0.75" ) 98 mm (3.86" ) 15 mm (0.59" ) 8,5 mm (0.34") 9 mm (0.35") 85 mm (3.35") 12 mm (0.47") 9 mm (0.35") 1...

  • Page 64

    64 10 supplement vegapuls 61 • profibus pa 28444-en-141215 vegapuls61,versionwithcompressionflange 126 mm (4.96" ) 10,5 mm (0.41" ) 19 mm (0.75" ) ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") ø 21 mm (0.83") ø 107 mm (4.21") fig.55:vegapuls61,compressionflangedn80/3"/jis80

  • Page 65

    65 10 supplement vegapuls 61 • profibus pa 28444-en-141215 vegapuls61,versionwithadapterflange 2 1 138 mm (5.43" ) 31 mm (1.22" ) 20 mm (0.79" ) 8 mm (0.32" ) ø 75 mm (2.95") ø 98 mm (3.86") fig.56:vegapuls61,adapterflangedn100/dn150 1 adapterflange 2 seal.

  • Page 66

    66 10 supplement vegapuls 61 • profibus pa 28444-en-141215 10.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sin...

  • Page 67

    67 notes vegapuls 61 • profibus pa 28444-en-141215.

  • Page 68

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28444-en-141215 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...