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- Operating Instructions Manual
Vega VEGATOR 632 Operating Instructions Manual
Summary of VEGATOR 632
Page 1
Operating instructions vegator 632 signal conditioning instrument document id: 35243 signal conditioning instruments and communication.
Page 2: Contents
Contents 1 about this document 1.1 function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 for your safety 2.1 authorised...
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9.2 adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 9.3 adjust switching delay . . . . . . . . . . . . . . . . . . . . . . . 39 9.4 activate line break monitoring . . . . . . . . . . . . . . . . . . 39 9.5 master/slave function . . . . . . . . . . . . . . . . . . . . . ....
Page 4: About This Document
1 about this document 1 .1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep...
Page 5: For Your Safety
2 for your safety 2 .1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the required personal protective equipment must always be worn. 2 ....
Page 6
2 .5 ce conformity this device fulfills the legal requirements of the applicable ec guidelines. By attaching the ce mark, vega provides a confirmation of successful testing. You can find the ce conformity declaration in the download area of www.Vega.Com. 2 .6 safety instructions for ex areas please not...
Page 7: Product Description
3 product description 3 .1 structure the scope of delivery encompasses: l vegator 632 signal conditioning instrument l documentation - this operating instructions manual - ex-specific "safety instructions" (with ex-versions) - if necessary, further certificates vegator 632 consists of: l vegator 632 s...
Page 8
The following switching functions are possible: l single channel control (simple level detection) l two-point control (pump control) l two-channel control (two separate switching points) l four-channel control or combination of two-point and two-channel control (with two vegator 632) the vegator 632...
Page 9
Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the following conditions: l not in the open l dry and dust free l not exposed to corrosive ...
Page 10: Mounting
4 mounting 4 .1 general instructions vegator 632 signal conditioning instrument for mounting on carrier rail according to en 60715 th 35 x 7.5 or en 60715 th 35 x 15. The adjustment elements of vegator 632 are protected under a hinged front plate against unauthorised or inadvertent adjustment. Vegat...
Page 11
Snap in the instrument vertically on a suitable carrier rail (en 60715 th 35 x 7.5 or en 60715 th 35 x 15). 1 fig. 3: mounting of the signal conditioning instrument 1 carrier rail en 60715 th 35 dismount the instrument in the following sequence. 1 switch off power supply 1 2 b b a a fig. 4: dismounti...
Page 12
5 connecting to power supply 5 .1 preparing the connection always keep in mind the following safety instructions: l connect only in the complete absence of line voltage l if overvoltage surges are expected, overvoltage arresters should be installed tip: we recommend vega overvoltage arresters b61-30...
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5 .2 connection procedure l1 l+ n l– 7 8 9 10 4 5 6 17 1 2 15 16 ch2 ch1 master/ slave 1 2 3 4 5 6 7 1 2 1 5 1 6 4 5 6 1 7 7 8 9 1 0 4 5 6 1 7 tor 149a on fig. 5: terminal assignment 1 ground 2 sensor input - channel 1 (ch 1) 3 sensor input - channel 2 (ch 2) 4 master/slave 5 level relay 1 6 voltage...
Page 14
Fig. 6: additional electronics for line break monitoring in conjunction with a conductive probe 1 connect the eyelet according to the following illustration. Make sure that the eyelets have no contact to other metal parts. 2 open one of the other terminals and attach the additional electronics. 3 ti...
Page 15
Take note of the operating instructions of the conductive probe. 1 2 2 1 6 1 2 15 16 4 5 6 1 7 7 8 9 1 0 4 5 6 1 7 tor 149a on l1 l+ n l– 7 8 9 10 4 5 6 17 1 2 15 16 ch2 ch1 master/ slave 3 5 4 fig. 8: level detection in metallic (conductive) vessels 1 ground 2 max. - channel 1 (ch 1) 3 level relay ...
Page 16
1 2 2 1 6 1 2 1 2 15 16 4 5 6 1 7 7 8 9 1 0 4 5 6 1 7 tor 149a on l1 l+ n l– 7 8 9 10 4 5 6 17 1 2 15 16 ch2 ch1 master/ slave 3 5 4 fig. 9: level detection in non-conductive vessels 1 ground 2 max. - channel 1 (ch 1) 3 level relay 1 4 level relay 2 or fail safe relay 5 voltage supply 6 probe, e.G. ...
Page 17
1 3 2 2 3 1 7 1 2 3 1 2 1 5 1 6 4 5 6 1 7 7 8 9 1 0 4 5 6 1 7 tor 149a on l1 l+ n l– 7 8 9 10 4 5 6 17 1 2 15 16 ch2 ch1 master/ slave 4 6 5 fig. 10: two-point control 1 ground 2 max. - channel 1 (ch 1) 3 min. - channel 2 (ch 2) 4 level relay 1 5 level relay 2 or fail safe relay 6 voltage supply 7 p...
Page 18
1 2 3 4 5 1 4 2 5 3 3 4 5 1 9 a b 2 1 2 15 16 4 5 6 1 7 7 8 9 1 0 4 5 6 1 7 tor 149a on l1 l+ n l– 7 8 9 10 4 5 6 17 1 2 15 16 ch2 ch1 master/ slave 6 8 7 1 2 15 16 4 5 6 1 7 7 8 9 1 0 4 5 6 1 7 tor 149a on l1 l+ n l– 7 8 9 10 4 5 6 17 1 2 15 16 ch2 ch1 master/ slave 6 8 7 fig. 11: four-channel cont...
Page 19: Adjustment Elements
6 adjustment elements 6 .1 adjustment elements - overview the following adjustment elements are located below the cover. 1 2 3 4 5 6 7 8 o n 7 8 4 5 6 15 16 l1 n l+ l- 1 2 9 10 ch 2 ch 1 ma st er / sl a v e ou tpu t mod e d el a y s alarm master/ slave ra ng e 1 2 3 4 5 6 7 8 calibration ch1 ch2 17 ...
Page 20
(numbering from top to bottom) 1 k Ω 10 k Ω 200 k Ω s ch1 ch2 alarm slave/master min. Min. Max. Max. Off on 1 2 3 4 5 6 7 8 fig. 13: dil switch block (a) 1 sensitivity adjustment - range up to 1 kΩ 2 sensitivity adjustment - range up to 10 kΩ 3 sensitivity adjustment - range up to 200 kΩ 4 two-point...
Page 21
Note: when carrying out switching point adjustments keep in mind that there is a switching delay of 0.5 sec between the moment when the switching point is reached and the moment when the switching function is triggered. The potentiometer must therefore be turned slowly. A possible additional switchi...
Page 22
3-step switch for mode adjustment of the second output relay. The individual switch positions are assigned as follows: 1 2 3 4 5 6 7 8 o n 3 1 3362 ch1 output parallel ch2 output separate ch1 with alarm fig. 16: slide switch for adjustment of the relay outputs (d) l ch 1 output parallel - both relay...
Page 23: Detection)
7 set up - single channel control (level detection) 7 .1 adjust relay function 3-step switch. The individual switch positions are assigned as follows: 1 2 3 4 5 6 7 8 o n 3 1 3362 ch1 output parallel ch2 output separate ch1 with alarm fig. 18: slide switch for adjustment of the relay outputs (d) l c...
Page 24
Mode level channel 1 channel 2 control lamps min. 6 4 5 16 17 15 ye ye gn rd in this switch position, channel 2 (relay 2) has no switching function and remains deengerised. Switching reaction of channel 1 see "ch 1 output parallel". Level detection with one switching point - fault signal with relay ...
Page 25
7 .2 sensitivity adjustment standard adjustment for conductive liquids. Specifications: the probe is covered with medium by at least 1 cm. 1 set dil switch 1 to 3 on the dil switch block (a) according to the following illustration 1 k Ω 10 k Ω 200 k Ω 200 k Ω ch1 ch2 max. Max. Off on 1 2 3 4 5 6 7 fi...
Page 26
1 set dil switch 1 to 3 on the dil switch block (a) according to the following illustration 1 k Ω 10 k Ω 200 k Ω 10 k Ω ch1 ch2 max. Max. Off on 1 2 3 4 5 6 7 fig. 54: medium: liquids in the resistance range up to 10 kΩ 2 turn potentiometer (b) to complete left position 3 turn potentiometer (b) slow...
Page 27
3 turn potentiometer (b) slowly clockwise until the relay output switches and the yellow control lamp changes condition 4 turn the potentiometer approximately 15° in the same direction if the relay output has switched, empty the vessel until the electrode is uncovered. The relay output must now swit...
Page 28
If you are using a probe without line break monitoring, a fault signal will be triggered. In this case, set the switch (7) to off. Only failures of channel 1 are monitored. A failure is signalled via the red control lamp on the front plate. Alarm off on 1 2 3 4 5 6 7 fig. 57: switch block (a) with sw...
Page 29: Control)
8 set up - two-point control Δs (pump control) 8 .1 adjust relay function 3-step switch. The individual switch positions are assigned as follows: 1 2 3 4 5 6 7 8 o n 3 1 3362 ch1 output parallel ch2 output separate ch1 with alarm fig. 58: slide switch for adjustment of the relay outputs (d) l ch 1 o...
Page 30
Mode level channel 1 channel 2 control lamps two-point control - max. 6 4 5 16 17 15 ye ye gn rd two-point control - max. 6 4 5 16 17 15 ye ye gn rd two-point control - max. 6 4 5 16 17 15 ye ye gn rd two-point control - max. 6 4 5 16 17 15 ye ye gn rd two-point control (pump control) Δs - dry run p...
Page 31
Mode level channel 1 channel 2 control lamps two-point control - min. 6 4 5 16 17 15 ye ye gn rd level detection with one switching point - fault signal with relay output 2 switching reaction of channel 1 see "ch 2 output separate". L dry run protection (min.) or overfill protection (max.) l channel ...
Page 32
Adjustment in liquids with resistance range up to 10 kΩ. Specifications: the probe is covered with medium. 1 set dil switch 1 to 3 on the dil switch block (a) according to the following illustration 1 k Ω 10 k Ω 200 k Ω 10 k Ω ch1 ch2 max. Max. Off on 1 2 3 4 5 6 7 fig. 96: resistance range up to 10 ...
Page 33
1 set dil switch 1 to 3 on the dil switch block (a) according to the following illustration 1 k Ω 10 k Ω 200 k Ω 1 k Ω ch1 ch2 max. Max. Off on 1 2 3 4 5 6 7 fig. 97: resistance range up to 1 kΩ 2 turn potentiometer (b) to complete left position 3 turn potentiometer (b) slowly clockwise until the re...
Page 34
Note: when carrying out switching point adjustments keep in mind that there is a switching delay of 0.5 sec between the moment when the switching point is reached and the moment when the switching function is triggered. The potentiometer must therefore be turned slowly. A possible additional switchi...
Page 35
9 set up - two-channel control 9 .1 adjust relay function 3-step switch. The individual switch positions are assigned as follows: 1 2 3 4 5 6 7 8 o n 3 1 3362 ch1 output parallel ch2 output separate ch1 with alarm fig. 100: slide switch for adjustment of the relay outputs (d) l ch 1 output parallel ...
Page 36
Mode level channel 1 channel 2 control lamps max. - min. 6 4 5 16 17 15 ye ye gn rd max. - min. 6 4 5 16 17 15 ye ye gn rd max. - min. 6 4 5 16 17 15 ye ye gn rd two-channel control - min./max. Specifications: l channel 1: dry run protection (min.) - dil switch block (a) switch 5 to on l channel 2: o...
Page 37
9 .2 adjustment standard adjustment for conductive liquids. Specifications: the probe is covered with medium. 1 set dil switch 1 to 3 on the dil switch block (a) according to the following illustration 1 k Ω 10 k Ω 200 k Ω 200 k Ω ch1 ch2 max. Max. Off on 1 2 3 4 5 6 7 fig. 125: conductive liquids up...
Page 38
1 set dil switch 1 to 3 on the dil switch block (a) according to the following illustration 1 k Ω 10 k Ω 200 k Ω 10 k Ω ch1 ch2 max. Max. Off on 1 2 3 4 5 6 7 fig. 126: resistance range up to 10 kΩ 2 turn potentiometer (b) to complete left position 3 turn potentiometer (b) slowly clockwise until the...
Page 39
3 turn potentiometer (b) slowly clockwise until the relay output switches and the yellow control lamp changes condition 4 turn the potentiometer approximately 15° in the same direction if the relay output has switched, empty the vessel until the electrode is uncovered. The relay output must now swit...
Page 40
If you are using a probe without line break monitoring, a fault signal will be triggered. In this case, set the switch (7) to off. Only failures of channel 1 are monitored. A failure is signalled via the red control lamp on the front plate. Alarm off on 1 2 3 4 5 6 7 fig. 129: switch block (a) with s...
Page 41
10 set up - four-channel control 10 .1 general information you require two vegator 632 signal conditioning instruments for a four-channel control. 10 .2 adjust relay function depending on the switching function of the signal conditioning instrument. See single channel, two-point or two-channel contr...
Page 42
You find detailed information on how to trigger a fault signal via the second relay output in the previous chapter "adjust relay function". 10 .6 master/slave function when connecting two vegator 632 signal conditioning instruments, one instrument must be configured as reference power supply unit (mas...
Page 43: Switching Examples
11 switching examples 11 .1 single channel operation calibration 3 1 1 k Ω 10 k Ω 200 k Ω r a n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o u tpu t mod e d e la y t im e 1 2 3 4 5 6 7 8 1 2 3 1 2 2 1 6 1 2 3 4 5 l1 l+ n l– 4 5 6 17 1 2 15 16 7 8 9 10 ch2 ch1 master/ sl...
Page 44
Calibration 3 1 1 k Ω 10 k Ω 200 k Ω r a n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o u tpu t mod e d e la y t im e 1 2 3 4 5 6 7 8 1 2 3 1 2 2 3 4 5 1 7 l1 l+ n l– 4 5 6 17 7 8 9 10 1 2 15 16 ch2 ch1 master/ slave 1 2 15 16 4 5 6 1 7 7 8 9 1 0 4 5 6 17 tor 149a on 6 ...
Page 45
11 .2 two-channel operation calibration 3 1 1 k Ω 10 k Ω 200 k Ω r a n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o u tpu t mod e d e la y t im e 1 2 3 4 5 6 7 8 1 2 3 1 3 2 2 3 1 7 1 2 3 4 5 6 l1 l+ n l– 4 5 6 17 1 2 15 16 7 8 9 10 ch2 ch1 master/ slave 1 2 15 16 4 5 6...
Page 46
11 .3 two-point control calibration 3 1 1 k Ω 10 k Ω 200 k Ω r a n g e s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o u tp u t m o d e d e la y t ime 1 2 3 4 5 6 7 8 1 2 3 1 3 2 2 3 1 8 1 2 3 4 5 6 l1 l+ n l– 4 5 6 17 1 2 15 16 7 8 9 10 ch2 ch1 master/ slave 1 2 15 16 4 5 6 ...
Page 47
Calibration 3 1 3362 1 k Ω 10 k Ω 200 k Ω r a n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o u tpu t mod e d e la y t im e 1 2 3 4 5 6 7 8 1 2 3 1 3 2 2 3 1 7 1 2 3 4 5 6 1 2 15 16 4 5 6 1 7 7 8 9 1 0 l1 l+ n l– 4 5 6 17 1 2 15 16 7 8 9 10 ch2 ch1 master/ slave 4 5 6 17...
Page 48
11 .4 four-channel operation calibration 3 1 1 k Ω 10 k Ω 200 k Ω ra n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o utput m ode d e la y t ime 1 2 3 4 5 6 7 8 1 2 3 calibration 3 1 1 k Ω 10 k Ω 200 k Ω ra n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on ...
Page 49
11 .5 two-point control and two-channel operation calibration 3 1 1 k Ω 10 k Ω 200 k Ω ra n ge s ch1 ch2 alarm slave/master min. Min. Max. Max. 6 s off on 3 s 0,5 s o u tpu t mod e d e la y t ime 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 1 4 2 5 3 3 4 5 1 9 a b 2 calibration 3 1 1 k Ω 10 k Ω 200 k Ω ra n ge s...
Page 50
12 maintenance and fault rectification 12 .1 maintaining if the instrument is used properly, no special maintenance is required in normal operation. 12 .2 remove interferences a maximum of reliability is ensured. Nevertheless, faults can occur during operation. These may be caused by the following, e...
Page 51
L signal conditioning instrument defective à exchange vegator 632 l probe mechanically damaged à exchange probe l conductivity of the product too low à check if the conductivity value of your product is at least 7.5 µs/cm l welded contacts - for example after a shortcircuit à exchange vegator 632. I...
Page 52
Caution: take note that when switching over the relay output also the connected instruments can be energized. Ye ye gn rd fig. 140: status of the control lamps in case of fault signal after the function test is finished, plug the plug connection again into the signal conditioning instrument. For simu...
Page 53: Dismounting
13 dismounting 13 .1 dismounting steps take note of chapters "mounting" and "connecting to power supply" and carry out the listed steps in reverse order. 13 .2 disposal the instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have...
Page 54: Supplement
14 supplement 14 .1 technical data general data series module unit with plug-in socket for mounting on carrier rail 35 x 7.5 or 35 x 5 according to en 60715 weight 170 g (6 oz) housing material housing: polycarbonate, front cover: polypropylene ppn fixing slide for rail fastening polyamide pa6 power...
Page 55
Switching delay 0.5 s, 3 s or 6 s - selection via dil switch contact 1 spdt for each output contact material agni, hard gold-plated turn-on voltage ≥ 10 mv dc, ≤ 253 v ac/dc switching current ≥ 10 µa dc, ≤ 3 a ac, 1 a dc breaking capacity ≤ 750 va, ≤ 54 w dc ambient conditions ambient temperature - ...
Page 56
14 .2 dimensions 1 0 8 mm (4 .2 5 ") 9 5 mm (3 .7 4 ") 22,5 mm (0.89") 112 mm (4.41") fig. 141: dimensions vegator 632 56 vegator 632 • signal conditioning instrument 14 supplement 35243 -en -120228.
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Vegator 632 • signal conditioning instrument 57 14 supplement 35243 -en -120228.
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58 vegator 632 • signal conditioning instrument 14 supplement 35243 -en -120228.
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Vegator 632 • signal conditioning instrument 59 14 supplement 35243 -en -120228.
Page 60
Vega grieshaber kg am hohenstein 113 77761 schiltach germany phone +49 7836 50-0 fax +49 7836 50-201 e-mail: info.De@vega.Com www.Vega.Com printing date: iso 9001 all statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems co...