Velleman K4005B Illustrated Assembly Manual

Manual is about: 400W Mono/Stereo Amplifier

Summary of K4005B

  • Page 1

    Total solder points: 264 difficulty level: beginner 1 2 3 4 ⌧ 5 advanced 400w mono/stereo amplifier illustrated assembly manual h4005b-ip-2 k4005b k4005b universal, rob ust and comp act are the wo rds to describe this amplifier..

  • Page 2

    Specifications: • input impedance : 22kohm . • input sensitivity : 150mv, 300mv or 950mv switchable . • supply voltage for 8 ohm : + 35 to 40vdc and - 35 to 40vdc / 2.5a. • supply voltage for 4 ohm or mono: + 25 to 30vdc and - 25 to 30vdc/ 5a • dimensions : 350 x 62 x 85mm (13.8" x 2.5" x 3.4"). Mod...

  • Page 3

    3 assembly hints 1. Assembly (skipping this can lead to troubles ! ) ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 make sure you have the right tools: • a good quality soldering iron (25-40w) with a small tip. • wipe it often on a ...

  • Page 4

    4 1.3 soldering hints : 1- mount the component against the pcb surface and carefully solder the leads 2- make sure the solder joints are cone-shaped and shiny 3- trim excess leads as close as possible to the solder joint remove them from the tape one at a time ! Assembly hints do not blindly follow ...

  • Page 5

    5 construction r1 : 22k (2 - 2 - 3 - b) r2 : 22k (2 - 2 - 3 - b) r3 : 22k (2 - 2 - 3 - b) r4 : 22k (2 - 2 - 3 - b) r5 : 22k (2 - 2 - 3 - b) r6 : 22k (2 - 2 - 3 - b) r7 : 22k (2 - 2 - 3 - b) r8 : 2k2 (2 - 2 - 2 - b) r9 : 1k8 (1 - 8 - 2 - b) r12 : 47k (4 - 7 - 3 - b) r13 : 120k (1 - 2 - 4 - b) 4. 1/4w...

  • Page 6

    6 c1 : 15pf c2 : 15pf c3 : 100pf (101) c4 : 100pf (101) c5 : 100pf (101) c6 : 100pf (101) c7 : 100pf (101) c8 : 100pf (101) c9 : 150pf (151) c10 : 150pf (151) c11 : 150pf (151) c12 : 150pf (151) c13 : 1n2 (122) c14 : 1n2 (122) c15 : 100nf (104, µ1) c16 : 100nf (104, µ1) c17 : 100nf (104, µ1) c18 : 1...

  • Page 7

    7 assembly f1 : 6,3a “slow” f2 : 6,3a “slow” 11. Fuse holders + fuses c21 : 1µf/63v c22 : 1µf/63v 12. Capacitors c19 : 0,47µf c20 : 0,47µf c23 : 2µ2 c24 : 4µ7 c25 : 4µ7 c26 : 22µf c27 : 22µf c28 : 100µf c29 : 100µf c30 : 100µf c31 : 100µf c32 : 220µf c33 : 220µf c34 : 220µf c35 : 220µf c36 : 4µ7 14....

  • Page 8

    8 slide the pcb in the largest slot of the heat sink. (see fig. 1.0) note : if the optional thermal protection is used, a hexagonal bolt should be slit into the mounting slot, and into the hole in the p.C.B. Then the thermic may be mounted on the heat sink and its terminals may be connected to the p...

  • Page 9

    9 two transistors are mounted at both ends of the heat sink (for their positions refer to fig. 3.0). T1 & t2 : tip142 of motorola! T3 & t4 : tip147 of motorola! Fig. 3.0 bend the connections of each transistor as in fig. 4.0. Put them in the correct position on the heat sink and against the p.C.B., ...

  • Page 10

    10 apply a drop of paste on each transistor and put them in the correct position on the heat sink and against the p.C.B. Make sure the correct type of transistor is placed in the correct position (t1...T4). Fix the transistors well in place by means of the supplied plate and a hexagonal bolt, which ...

  • Page 11

    11 connect a symetrical power supply unit (possibly the aps200, sps200 or k3508 module) of + and - 30 tot 45vdc to the positions gnd (0v), -v and +v. See fig. 7.0. Important: do not switch on the supply voltage before the connections to the amplifier are made! Switch on the supply voltage. Normally ...

  • Page 12

    12 fig. 9.0 2. As a mono-bridged amplifier: • see fig. 9.0 for the connection of the power supply and the speaker. • make sure that the impedance of the connected speaker is not less than 8 ohms. Important: always connect the outputs first, before the power supply is switched on. If the amplifier is...

  • Page 13

    13 22. Diagram power supply diagram.

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    14 23. Pcb pcb.

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    Velleman nv legen heirweg 33 9890 gavere belgium europe www.Velleman.Be www.Velleman-kit.Com.

  • Page 16

    5 4 1 0 3 2 9 2 9 1 8 9 1 velleman kit nv legen heirweg 33 9890 gavere belgium europe info ?: http://www.Velleman.Be modifications and typographical errors reserved © velleman kit nv h4005b_ip - 2004 - ed2 (rev2).