Ventrac 4500Y Operator's Manual - Operational Controls

Other manuals for 4500Y: Operator's Manual

Summary of 4500Y

  • Page 1

    O perator ’ s m anual revised 02/18/13 09.10081 v entrac 4500k v entrac 4500p v entrac 4500y v entrac 4500z.

  • Page 2

    2 500 venture drive po box 148 orrville oh 44667 www.Ventrac.Com to the owner contact information and product identifi cation if you need to contact an authorized ventrac dealer for information on servicing your product, always provide the product model and serial numbers. Please fi ll in the follow...

  • Page 3: Table of Contents

    Table of contents 3 introduction page 7 product description ................................................................................................................................8 why do i need an operator’s manual? .............................................................................

  • Page 4: Table of Contents

    Table of contents 4 hydraulic cooler fan switch (t) ..........................................................................................................27 seat slide lever (u) .........................................................................................................................

  • Page 5: Table of Contents

    Table of contents 5 service page 37 service and general maintenance .......................................................................................................37 cleaning and appearance care ....................................................................................................

  • Page 6: Table of Contents

    Table of contents 6 wheel removal & installation ..............................................................................................................53 outer dual wheel removal & installation ............................................................................................54 tir...

  • Page 7: Introduction

    Introduction - 7 introduction v enture products inc. Is pleased to provide you with your new ventrac power unit! We hope that ventrac equipment will provide you with a one tractor solution. Listed below are just some of the items that can provide you versatility as you use your 4500. Please visit ou...

  • Page 8: Introduction

    Introduction introduction - 8 product description the ventrac 4500 tractor combines all wheel drive and an articulating chassis with a low center of gravity to provide superior traction, braking, stability, and security on tough terrain and slopes without disturbing turf when turning. The attachment...

  • Page 9: Introduction

    Introduction introduction - 9 using your manual throughout this manual, you will encounter special messages and symbols that identify potential safety concerns to help you as well as others avoid personal injury or damage to the equipment. Attention this symbol identifi es potential health and safet...

  • Page 10: Safety

    Safety safety - 10 safety decals the following safety decals must be maintained on your ventrac 4500 power unit. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels. If any decals are faded, illegible, or missing, contact your dealer prompt...

  • Page 11: Safety

    Safety safety - 11 safety a a 1 1 2 2 b b 1 1 2 2 3 3 c c 1 1 2 2 3 3 d d 1 1 2 2 3 3 4 4 5 5 9 9 8 8 7 7 6 6 1. Warning: rollover! 2. Keep the roll bar in the raised and locked position and the seat belt securely fastened during operation. 1. Danger: explosion/fire hazard 2. Keep away from fi re, s...

  • Page 12: Safety

    Safety safety - 12 g g 1 1 f f 1 1 1 1 e e 1. Cutting/crushing hazard - stay away from moving parts. 1. Cutting/dismemberment/entanglement hazard - stay away from moving parts. 1. Cutting/entanglement hazard - stay away from moving parts. H h 1 1 2 2 3 3 j j 1 1 1. Warning: read operator’s manual 1....

  • Page 13: Safety

    Safety safety - 13 safety decal description part number quantity a rops certifi cation 00.0331 1 b danger, gasoline only 00.0332 1 c danger, diesel only 00.0333 1 d 4500 safety 00.0336 1 e warning, pinch point 00.0342 2 f moving parts 00.0339 1 g warning, fan (liquid cooled engines) 00.0341 1 h righ...

  • Page 14: Safety

    Safety safety - 14 general safety procedures for ventrac power units, attachments, & accessories training required • the owner of this machine is solely responsible for properly training the operators. • the owner/operator is solely responsible for the operation of this machine and prevention of acc...

  • Page 15: Safety

    Safety safety - 15 general safety procedures for ventrac power units, attachments, & accessories • if equipped with a high/low range feature, never shift between high and low range while on a slope. Always move the machine to level ground and engage the parking brake before shifting range. • do not ...

  • Page 16: Safety

    Safety safety - 16 general safety procedures for ventrac power units, attachments, & accessories operating on slopes • slopes can cause loss-of-control and tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls...

  • Page 17: Safety

    Safety safety - 17 general safety procedures for ventrac power units, attachments, & accessories maintenance • keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional labels. • if any decals are faded, illegible, or missing, contact your dealer promptl...

  • Page 18: Safety

    Safety safety - 18 general safety procedures for ventrac power units, attachments, & accessories hydraulic safety • make sure all hydraulic connections are tight and all hydraulic hoses and tubes are in good condition. Repair any leaks and replace any damaged or deteriorated hoses or tubes before st...

  • Page 19: Safety

    Safety safety - 19 kn4500 safety procedures • power unit hydraulic system may contain stored energy. Before performing maintenance or repairs on the auxiliary hydraulic circuit, remove attachments, engage the park brake, disengage weight transfer system (if equipped), shut off engine, and remove the...

  • Page 20: Safety

    Safety safety - 20 kn4500 safety procedures propane safety (if applicable) • notice use of propane must be in compliance with any appli- cable governmental regulations, including national fire protection association (nfpa) code # 58. Danger propane is fl ammable and explosive. Contact with escaping ...

  • Page 21: Safety

    Safety safety - 21 kn4500 safety procedures operator safety interlock system the 4500 power unit is equipped with a safety interlock system. This system: • prevents the engine from starting unless the parking brake is engaged and sdla control is in neutral. • prevents the pto from starting if the op...

  • Page 22: Operational Controls

    Operation - 22 operational controls operational controls standard operational control locations use the following images to help identify the locations of operational controls. The letter next to each control can be referenced to the list that follows these images. A. Information cluster gauge b. Wa...

  • Page 23: Operational Controls

    Operational controls operation - 23 optional operational control locations use the following images to help identify the locations of operational controls for optional kits. The letter next to each control can be referenced to the list that fol- lows these images. Aa. Work light switch bb. Strobe li...

  • Page 24: Operational Controls

    Operational controls operation - 24 information cluster gauge (a) 1 1 2 2 6 6 5 5 4 4 3 3 1. Tachometer 2. Speedometer 3. Hour meter 4. Water temperature gauge 5. Fuel gauge 6. Glow plug indicator light the information cluster gauge contains a tachom- eter, speedometer, hour meter, water temperature...

  • Page 25: Operational Controls

    Operational controls operation - 25 throttle lever (e) moving the throttle lever forward toward the fast position increases the engine revolutions per minute (rpm). Mov- ing the throttle lever backward toward the slow position decreases the engine rpm. Headlight switch (f) depressing the top (1) of ...

  • Page 26: Operational Controls

    Operational controls operation - 26 pto belt tensioner rod (n) the pto belt tensioner rod applies or releases belt tension to the attachment drive belt. After placing the attachment drive belt onto the pto drive pulley, pushing the pto belt tensioner rod in (1) until it locks applies tension to the ...

  • Page 27: Operational Controls

    Operational controls operation - 27 steering wheel (s) turn the steering wheel to the left (counterclockwise) to turn the power unit to the left. Turn the wheel to the right (clockwise) to turn the power unit to the right. Hydraulic cooler fan switch (t) the hydraulic oil cooler fan switch is normal...

  • Page 28: Operational Controls

    Operational controls operation - 28 directional signal switch (ee) 1. Left turn signal 2. Right turn signal 2 2 1 1 pressing the left portion of the directional signal switch turns on the left turn signal. Pressing the right portion of the directional signal switch turns on the right turn signal. Re...

  • Page 29: Operational Controls

    Operational controls operation - 29 3 point hitch & rear auxiliary control handles (kk, ll, & mm) 1. 3 point hitch lift 2. 3 point hitch hold 3. 3 point hitch lower 4. 3 point hitch float 5. Left auxiliary hyd. Couplers direction #1 6. Left auxiliary hyd. Couplers hold 7. Left auxiliary hyd. Coupler...

  • Page 30: General Operation

    Operation - 30 general operation general operation daily inspection 1. Always set the parking brake, shut off power unit engine, remove the ignition key, and ensure all moving parts have come to a complete stop before inspecting components, or attempting any repair or adjustment. Park the power unit...

  • Page 31: General Operation

    General operation operation - 31 4500z kubota gasoline or propane gasoline use 1. Place the gas/propane selector switch in the gasoline position. 2. Pull out the choke handle to the choke or start position. Choke may not be required when the engine is at operating temperature. 3. Move the throttle l...

  • Page 32: General Operation

    General operation operation - 32 operating temperature before operations. Allow the unit to run at approximately 1800 rpm until the hydraulic fi lter is warm to touch. The hydrau- lic fi lter is located below the front fuse panel to the left of the dash. Forward and reverse set the neutral assist le...

  • Page 33: General Operation

    General operation operation - 33 detaching 1. Park the power unit on a level surface and set the parking brake. 2. Fully raise the front hitch and attachment and set the weight transfer to 0 (if equipped). 3. Lower the attachment to the ground and place the primary sdla lever in the fl oat position....

  • Page 34: General Operation

    General operation operation - 34 to set the weight transfer, raise the front hitch to its maximum height and move the weight transfer select lever to the desired position. Selecting the proper amount of weight to transfer depends on attachments, ground conditions and oper- ator preference. A lightwe...

  • Page 35: General Operation

    General operation operation - 35 3 point hitch (optional accessory) some light and medium duty implements (non-pto powered) can be used on the rear of a 3 point hitch equipped power unit. 1 1 2 2 1. Lift link 2. Stabilizing link the 3 point hitch is equipped with adjustable lift links (1) to control...

  • Page 36: General Operation

    General operation operation - 36 operating on slopes maximum angle of operation for the engines in the 4500 power units*. • vanguard model 54: 20° continuous, 30° intermittent^ • kawasaki fd851d: 30° continuous • kubota wg972-gl: 20° continuous, 30° intermittent^ • kubota d902: 20° continuous, 30° i...

  • Page 37: Service

    Service - 37 service service and general maintenance proper and timely service of this power unit is critical to keep the power unit in a safe and reliable operating condition. Follow the maintenance sched- ule at the end of the service section. For conve- nience, a frequent service guide decal and ...

  • Page 38: Service

    Service service - 38 lubrication locations grease spray lube lubrication is required at the following locations. Refer to the maintenance schedule for service intervals and amount of grease. Steering cylinder & connector link steering cylinder & connector link front hitch front hitch lift cylinder l...

  • Page 39: Service

    Service service - 39 checking hydraulic oil level check the hydraulic oil level when the hydraulic system is cold, prior to operating the power unit. If the hydraulic system is warm, allow one hour for the hydraulic system to cool before checking the oil level. Checking the oil level when the hydrau...

  • Page 40: Service

    Service service - 40 checking engine oil level 1. Attention avoid engine damage! Failure to check the oil level regularly could lead to serious damage to your engine, if the engine is run with an incorrect oil level. • check the engine oil level with the power unit sitting on a level surface and wit...

  • Page 41: Service

    Service service - 41 changing engine oil and filter 1. Caution contact with engine oil can irritate your skin. Wear protective gloves when working with engine oil. If you come in contact with engine oil, wash it off immediately. Caution oil is hazardous to the environment. Drain engine oil into an a...

  • Page 42: Service

    Service service - 42 changing air filter elements 1. Caution when the air fi lter elements are removed, an open- ing is created to the internal parts of the engine. Be sure nothing falls into the canister that could make its way into the engine. Have the new fi lter elements ready to install immedia...

  • Page 43: Service

    Service service - 43 changing the propane cylinder(s) 1. Danger propane is fl ammable and/or explosive. Follow all safety instructions in the propane safety section of this manual and in the engine operator’s manual. Warning do not breathe propane vapors. Contact with escaping vapors or liquid may c...

  • Page 44: Service

    Service service - 44 2. After the engine has warmed up to operating tem- perature, check for leaks in the water lines from the vaporizer to the thermostat and the intake. 3. If any leaks are found, tighten the connections and retest. Repeat until there are no leaks for propane or coolant. Changing t...

  • Page 45: Service

    Service service - 45 5. Tighten the alternator adjustment bolt. 6. Tighten the bottom alternator mounting bolt. 7. Recheck the belt for proper tension. Cleaning engine compartment & engine clean the engine compartment and engine daily or prior to each use, to reduce the risk of engine over- heating ...

  • Page 46: Service

    Service service - 46 checking the cooling system 1. Park the power unit on a level surface. 2. Engage the parking brake and shut off the engine. 3. Remove the key from the ignition switch and allow the engine to cool. 4. Open the engine hood to access the engine compartment. 5. Check the coolant lev...

  • Page 47: Service

    Service service - 47 flushing the cooling system 1. Drain the cooling system following the proce- dures in the previous section. 2. Close the radiator drain valve, leaving the drain hose in place. 3. Add one can of radiator fl ush to the radiator and fi ll the radiator with clean water. 4. Install t...

  • Page 48: Service

    Service service - 48 removing the battery 1. Park the power unit on a level surface. 2. Engage the parking brake and shut off the engine. 3. Remove the key from the ignition switch. 4. Tilt the seat forward and fasten in place with the seat prop. A a 5. Remove the left foot platform panel (a). 6. Di...

  • Page 49: Service

    Service service - 49 jump starting procedure 1. Danger the battery produces a fl ammable and explosive gas. The battery may explode. • wear eye protection and gloves. • do not jump start a cold or frozen battery. Allow the battery to warm up and inspect for cracks or damage. • do not jump start a cr...

  • Page 50: Service

    Service service - 50 8. Insert a new fuse into the socket. Be certain to use the correct amperage fuse or damage may occur to the power unit. 9. Reinstall the sealed fuse cap and lower the seat back down to the operating position. 10. Turn the battery disconnect switch to the on position. Replacing ...

  • Page 51: Service

    Service service - 51 replacing fuses (engine) 1. Park the power unit on a level surface. 2. Engage the parking brake and shut off the engine. 3. Remove the key from the ignition switch and allow the engine to cool. 4. Turn the battery disconnect switch to the off position. 5. Open the engine hood to...

  • Page 52: Service

    Service service - 52 replacing the taillights the taillights are equipped with leds and do not use a replaceable bulb. If a taillight no longer func- tions, the entire taillight must be replaced. Replacing the turn signal lights the signal lights used for the turn signal / hazard fl asher kit are eq...

  • Page 53: Service

    Service service - 53 pto belt tension adjustment 1. Park the power unit on a level surface. 2. Engage the parking brake and shut off the engine. 3. Remove the key from the ignition switch. 4. Pull out on the pto belt tensioner rod to release tension on the belt tensioner linkage. 5. Loosen the adjus...

  • Page 54: Service

    Service service - 54 jack stand. Lower the power unit to the ground. 4. Tighten the wheel nuts in a crisscross sequence as shown. Torque to 55 ft-lbs (75 nm). Outer dual wheel removal & installation 1. Raise the power unit approximately 2 inches (5 cm) by driving the power unit onto wood planks posi...

  • Page 55: Service

    Service service - 55 rops and seat belt inspection warning failure to inspect and maintain the roll-over pro- tection system and seat belt can lead to serious injury or death. If any part of the rops experiences structural damage, the entire rops must be replaced. Inspect the roll bar and seat belt ...

  • Page 56: Service

    Service service - 56 ment tab to be lifted up more than .03” (.8 mm). If the brake engagement tab moves more than that, it is possible for the brake to drag when travelling at full forward speed, causing prema- ture wear of the brake. 7. If it is not possible to get the required 15 lbs (7 kg) of for...

  • Page 57: Service

    Service service - 57 bolt may affect the neutral switch setting. After changing the neutral setting, it is possible that the power unit will not start, due to the neutral switch being out of adjustment. Refer to the neu- tral switch adjustment section for procedure on correctly setting the neutral s...

  • Page 58: Service

    Service service - 58 storage preparing the power unit for storage 1. Clean the power unit. 2. Attention to maintain the fi nish of the power unit and attach- ment, thoroughly wash the equipment to remove any corrosive agents (e.G., salt). Failure to clean the equip- ment may result in corrosion of (...

  • Page 59

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  • Page 60: Service

    Service service - 60 4500k maintenance schedule 4500k - vanguard model 54 air-cooled maintenance schedule # of lo ca tio ns # of p um ps a s n e e d e d a fte r fi rs t 8 h rs . D ai ly a t 5 0 h ou rs a t 1 00 h ou rs a t 1 50 h ou rs a t 2 00 h ou rs a t 2 50 h ou rs a t 3 00 h ou rs a t 3 50 h ou...

  • Page 61: Service

    Service service - 61 4500k maintenance checklist 4500k - vanguard model 54 air-cooled maintenance checklist # of lo ca tio ns # of p um ps a s n e e d e d a fte r fi rs t 8 h rs . D ai ly a t 5 0 h ou rs a t 1 00 h ou rs a t 1 50 h ou rs a t 2 00 h ou rs a t 2 50 h ou rs a t 3 00 h ou rs a t 3 50 h ...

  • Page 62: Service

    Service service - 62 4500p maintenance schedule 4500p - kawasaki fd851d maintenance schedule # of lo ca tio ns # of p um ps a s n e e d e d a fte r fi rs t 8 h rs . D ai ly a t 5 0 h ou rs a t 1 00 h ou rs a t 1 50 h ou rs a t 2 00 h ou rs a t 2 50 h ou rs a t 3 00 h ou rs a t 3 50 h ou rs a t 4 00 ...

  • Page 63: Service

    Service service - 63 4500p maintenance checklist 4500p - kawasaki fd851d maintenance checklist # of lo ca tio ns # of p um ps a s n e e d e d a fte r fi rs t 8 h rs . D ai ly a t 5 0 h ou rs a t 1 00 h ou rs a t 1 50 h ou rs a t 2 00 h ou rs a t 2 50 h ou rs a t 3 00 h ou rs a t 3 50 h ou rs a t 4 0...

  • Page 64: Service

    Service service - 64 4500z & 4500y maintenance schedule 4500z - kubota wg972-gl; 4500y - kubota d902 maintenance schedule # of lo ca tio ns # of p um ps a s n e e d e d a fte r fi rs t 5 0 h rs . D ai ly a t 5 0 h ou rs a t 1 00 h ou rs a t 1 50 h ou rs a t 2 00 h ou rs a t 2 50 h ou rs a t 3 00 h o...

  • Page 65: Service

    Service service - 65 4500z & 4500y maintenance checklist 4500z - kubota wg972-gl; 4500y - kubota d902 maintenance checklist # of lo ca tio ns # of p um ps a s n e e d e d a fte r fi rs t 5 0 h rs . D ai ly a t 5 0 h ou rs a t 1 00 h ou rs a t 1 50 h ou rs a t 2 00 h ou rs a t 2 50 h ou rs a t 3 00 h...

  • Page 66: Troubleshooting

    Troubleshooting - 66 troubleshooting electrical troubleshooting using the tractor control module (tcm) the tcm monitors the electronic circuits necessary for the engine, starter, and pto to function. These “input” circuits include the pto switch, neutral switch, parking brake switch, key switch, sea...

  • Page 67: Troubleshooting

    Troubleshooting troubleshooting - 67 pto (l) the light indicates that power is being sent to the pto clutch relay. For the pto output to function, the operator must be on the seat. If the pto remote kit is installed and an attachment such as the generator is connected, the tcm will automatically ena...

  • Page 68: Troubleshooting

    Troubleshooting troubleshooting - 68 electrical troubleshooting guide 1. Always ensure that there is power supplied to the computer (tcm). With the key switch in the off position, check to ensure the led light for the power input (j) is turned on. If the light is not on: a. Check the battery disconn...

  • Page 69: Troubleshooting

    Troubleshooting troubleshooting - 69 engine symptom: possible cause: starter will not engage. Battery disconnect switch in off position. Blown fuse in power relay module. Blown fuse in start circuit. Parking brake is not engaged. Parking brake switch is out of adjustment. Power unit not in neutral. ...

  • Page 70: Troubleshooting

    Troubleshooting troubleshooting - 70 symptom: possible cause: engine overheats. Dirty radiator screen. Low coolant level. Debris in engine compartment. Defective radiator cap. Defective thermostat. Loose alternator fan belt. Blown head gasket. Oil light comes on when running. Low oil level. Faulty o...

  • Page 71: Troubleshooting

    Troubleshooting troubleshooting - 71 symptom: possible cause: glow plugs do not activate. Blown fuse. Broken wire. Faulty glow plugs. Pto does not engage. Blown fuse. Faulty seat switch. (operator must be in seat). Park brake switch not set properly (pto remote mode). Faulty pto switch. Pto belt fai...

  • Page 72: Troubleshooting

    Troubleshooting troubleshooting - 72 power unit symptom: possible cause: power unit will not move with engine running. High/low shift lever in the neutral position. Hydraulic oil level is low. Brake not releasing. Pump control arm connecting linkage loose or off. Tow valve bypassing at hydraulic pum...

  • Page 73: Specifications

    Specifi cations - 73 specifications engine model 4500k 4500p 4500z 4500y manufacturer vanguard kawasaki kubota kubota model number 543479 fd851d wg972-gl d902 type gasoline gasoline gasoline^ diesel cylinders 2 2 3 3 displacement 896 cc 824 cc 962 cc 898 cc engine gross hp 31 31 32 25 operating rang...

  • Page 74: Specifications

    Specifications specifi cations - 74 dimensions wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45” (114 cm) overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82” (208 cm) overall height (top of rops bar) . . . . . . . . . . . . . . . . . . . . . . 67”...

  • Page 75: Specifications

    Specifications specifi cations - 75 belt chart 4500 power unit belt size ventrac part number 4500 pto belt (clutch to pto idler pulley) b38 belt 81.B038 attachment model belt size ventrac part number ea600 aera-vator b50 belt 81.B050 ed200 edger (with blower) b45 belt 81.B045 et200 turbine blower b4...

  • Page 76: Warranty

    Limited warranty - ventrac turf equipment warranty venture products, inc. (shall be referred to as v.P.I.) warrants on the terms and conditions herein, that it will repair, replace, or adjust any part manufactured by venture products inc. And found by venture products inc. To be defective in materia...

  • Page 77: Warranty

    Warranty limited warranty - ventrac turf equipment or that has altered, modifi ed or affected the turf equipment so as to change the intended use of the product; (g) repair or replacement necessitated by the use of parts, accessories or supplies, including gasoline, oil or lubricants, incom- patible...