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Volkswagen Golf Plus 2005 Service Training

Other manuals for Golf Plus 2005: Service Manual, Service Manual
Manual is about: Golf 2004; Golf Plus 2005

Summary of Golf Plus 2005

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    Service training self-study programme 338 the golf plus 2005.

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    2 the self-study programme portrays the design and function of new developments! The contents will not be updated. For current testing, adjustment and repair instruc- tions, please refer to the customer service literature intended for this purpose. The golf plus is based on the golf's successful his...

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    3 in brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 occupant protection . . . . . . . . . . . . . . . . . . . ...

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    4 in brief the golf plus 2005 ● extensive storage compartment concept ● modified bonnet front area optimised to protect pedestrians ● new headlights with three round elements ● headlights in bi-xenon technology with cornering light function ● sensor for rain and light detection ● 2c-climatronic (2-z...

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    5 s338_001 ● 230v socket ● rear lights in led technology ● rear seat entertainment system ● variable load floor concept ● seating level 80mm higher ● body 95mm higher ● split rear seat bench, can be separately moved and adjusted.

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    6 in brief technical data exterior dimensions and weights exterior dimensions length 4206mm width 1759mm height 1580mm wheelbase 2578mm front track 1541mm rear track 1529mm weights permissible gross vehicle weight 1900kg unladen weight without driver 1293kg roof load 75kg trailed load (braked) 1200k...

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    7 interior dimensions s338_056 interior dimensions and volumes * - without variable load floor ** - with variable load floor total interior length 1740mm luggage compartment volume 425 - 505l * 402 - 443l ** luggage compartment volume with rear seat back- rest folded down 1450l * 1350l ** interior d...

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    8 body the body structure its concept has been integrated from the tried-and-tested golf 2004 and adapted to the requirements of the golf plus. By consistently employing high- and ultra-high-strength panels, its strength has again been optimised without significantly increasing its weight. Special c...

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    9 normal plate grade up to 180 mpa high-strength plate grade 220 - 240 mpa higher-strength plate grade 280 -300 mpa ultra-high-strength plate grade 320 -420 mpa ultra-high-strength, treated plate grade over 900 mpa 1 mpa = 1 newton/mm 2 the specified values refer to the yield strength. S338_096 stee...

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    10 body the storage compartments besides a multitude of storage compartments familiar from the golf 2004, the golf plus additionally offers storage compartments in the centre console and drawers beneath the front seats. In vehicles fitted with the rear seat entertainment system, the dvd player is lo...

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    11 the roof console the golf plus is optionally available with a large roof console. Three unfolding storage compartments are located in the front area. The rear area houses the fold-down monitor in vehicles fitted with the rear seat entertainment system. Glazing the quarter light is bonded-in. S338...

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    12 body the load floor the golf plus has a variable load floor. This means: ● the load floor is height-adjustable. ● the load floor can be removed. ● the length of the load floor adapts to the longitudinally-adjustable rear seat bench. Longitudinal adjustment this is carried out by means of movable ...

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    13 height adjustment the load floor can be inserted at two heights. Removing the load floor in addition to the load floor, the transverse rail can also be removed. This results in maximum luggage compartment volume. S338_029 s338_106 s338_122 top insertion option bottom insertion option transverse r...

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    14 body the seats the front seats the seat frames have been integrated from the golf 2004. The higher fastening bracket results in a seating position which is higher than that in the golf 2004. A front passenger seat with the through-loading option familiar from the golf 2004 is also available as an...

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    15 the rear seat bench this is split into two. Both sections can be individually moved 160mm in the longitudinal direction. By pulling on the release straps, the inclination of these can be adjusted, the sections can be completely folded. As an additional storage option, a multi-function box can be ...

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    16 body pedestrian protection the bumper to reduce the risk of injury to pedestrians, the bumper cross-member is covered with a foam part. The pedestrian protection cross-member is located beneath the bumper cross-member. This reduces the risk of injury to pedestrians' legs. The bonnet hinge to ensu...

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    17 the bonnet support this area has also been optimised for pedestrian protection by using a bonnet support instead of a gas pressure spring. In contrast to a gas pressure spring, the bonnet support is able to bend in the event of an impact. The windscreen wiper shafts the wiper shafts have also bee...

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    18 occupant protection the airbags the airbag system familiar from the golf 2004 is also fitted in the golf plus: ● driver and front passenger airbag ● side airbag in the front seats ● head airbag for the front and rear passengers ● 3-point seat belts on all seats ● seat belt pretensioner, belt tens...

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    19 s338_067.

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    20 engines engine-gearbox combinations 0af: 5-speed manual gearbox 0ag: 6-speed manual gearbox 0a4: 5-speed manual gearbox 1.4l 55 kw sre engine 1.4l 66 kw fsi engine * 1.6l 75 kw engine * 1.6l 85 kw fsi engine 2.0l 110 kw fsi engine * 1.9l 66 kw tdi engine * 1.9l 77 kw tdi engine 2.0l 103 kw tdi en...

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    21 02s: 6-speed manual gearbox 02q: 6-speed manual gearbox 09g: 6-speed automatic gearbox dsg 02e: 6-speed direct- shift gearbox*.

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    22 engine code bca design type 4-cylinder in-line engine displacement [cm³] 1390 bore [mm] 76.5 stroke [mm] 75.6 valves per cylinder 4 compression ratio 10.5:1 max. Output 55kw at 5000 rpm max. Torque 126nm at 3800 rpm engine management system bosch motronic me 7.5.10 fuel super unleaded ron 95 norm...

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    23 engine code blf design type 4-cylinder in-line engine displacement [cm³] 1598 bore [mm] 76.5 stroke [mm] 86.9 valves per cylinder 4 compression ratio 12:1 max. Output 85kw at 6000 rpm max. Torque 155nm at 4000 rpm engine management system bosch motronic med 9.5.10 fuel super unleaded with ron 95 ...

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    24 engines the 1.9l 77 kw tdi engine this engine originates from the golf 2004. Special characteristics ● switchable exhaust gas recirculation cooler, ● crankshaft sealing flange with integrated engine speed sender wheel, ● accelerator pedal module with contact-free accelerator pedal position sender...

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    25 the 2.0l 103 kw tdi engine this engine is identical to the 2.0l 103 kw tdi engine fitted in the golf 2004. Special characteristics ● 4-valve technology, ● two camshafts, driven by toothed belts, ● new unit injectors which have been adapted to the 4-valve technology, ● switchable exhaust gas recir...

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    26 power transmission the 6-speed direct-shift gearbox 02e following its successful, initial launch in the golf and touran, the direct-shift gearbox is now also being fitted in the golf plus. The direct-shift gearbox combines the advantages of a manual gearbox: - high efficiency = low fuel comnsumpt...

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    27 the 6-speed automatic gearbox 09g the 6-speed automatic gearbox 09g is already very popular amongst customers in the golf, touran and new beetle. It sets new standards in terms of dynamics and economy in the segment of transversely mounted stepped automatic gearboxes. Special characteristics - lo...

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    28 running gear overview of the golf plus running gear with the exception of minor modifications, this is identical to that of the golf 2004. The springs, the shock absorbers and the anti-roll bars have been adapted so that the golf plus also offers the ride comfort typical of a volkswagen and guara...

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    29 s338_022 ● tyre pressure monitor (optional) ● height and longitudinally-adjustable steering column adapted to the seating position further information on the running gear can be found in self-study programme no. 321 "the golf 2004 running gear". ● four-link rear suspension ● vertical accelerator ...

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    30 electrical system overview of networked electronic control units when fitted with maximum equipment, the following electronic control module configuration can be found in the golf plus. As in the golf 2004, the diagnostic interface for data bus j553 acts as the interface between the different dat...

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    31 legend d ignition/starter switch e221 operating unit in steering wheel (multi-function steering wheel) g85 steering angle sender g273 interior monitoring sensor g384 vehicle inclination sender g397 rain and light detector sensor g419 esp sensor unit h8 anti-theft alarm system horn j104 control un...

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    32 electrical system the electrical system in the golf plus essentially corresponds to that fitted in the golf 2004. Changes particularly refer to the exterior lights. The exterior lights special characteristics - double round headlights with three round elements - split rear lights the headlights t...

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    33 the inverter as an optional extra, the golf plus can be equipped with a 230v/50hz socket for the european market or a 115v/60hz socket for north america. Depending on the model, the european socket is designed without an earthing contact. The inverter has a continuous output of 150w. For a short ...

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    34 electrical system trailer detector control unit j345 this ensures that the trailer's electrical components are integrated into the vehicle network. Location the trailer detector control unit is located behind the luggage compartment trim on the left-hand side panel. Tasks the trailer detector con...

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    35 when retrofitting a trailer socket, the socket must no longer simply be connected to the rear lights. In this case, the onboard supply control unit is no longer able to carry out functions such as bulb diagnosis via the defined bulb load or dimmed light actuation, because it is unable to distingu...

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    36 electrical system self-diagnosis the trailer detector control unit monitors all components' inputs and outputs during vehicle operation and in the workshop, e.G. During a control element test. The reversing light and rear fog light are the exceptions, as neither of these were legally prescribed f...

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    37 the windscreen wiper system it is comprised of a contrarotating system with two motors and no mechanical link between the wipers. Due to the wiper system's contratotation principle, the rain and light detector sensor has been located in a new position in the golf plus. Function the wiper switch p...

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    38 convenience electronics rain closing the "rain closing" convenience function" will be introduced for the first time in volkswagen's golf class along with the golf plus. This is a distributed function in which the onboard supply, convenience and door control units, the rain and light detector sens...

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    39 to avoid inadvertant deployment of the anti-theft alarm system the sensitivity of the interior motion sensors is reduced whilst rain closing is being carried out. Deactivation conditions the function is deactivated following: - successful execution of rain closing, - "ignition on" status detected...

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    40 rain and light detector sensor g397 location the rain and light detector sensor is located in the golf plus in such a way that it is positioned as high as possible, centrally, in the wiping overlap range of both wiper arms. Task the rain and light detector sensor only operates in automatic mode i...

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    41 structure the rain and light detector sensor is comprised of a combination of light-sensitive sensor elements and an led. All components are mounted on a printed circuit board in the sensor housing. An optical element rounds off the sensor housing towards the windscreen. The optical element's tas...

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    42 convenience electronics rain detection function the sensor's core elements are an led and a photo diode. The sensor's basic principle is that the light emerging from the led is partially reflected by the surface of the windscreen and, bundled by the optical element, hits the photo diode. The degr...

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    43 to distinguish between light conditions, the rain and light detector sensor is fitted with different light sensors. An ambient sensor detects the light conditions in the vehicle's immediate vicinity and a remote sensor senses the light conditions at a distance of up to three vehicle lengths in fr...

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    44 radio and navigation the radio systems in the golf plus radio r100 the r100 target group is major customers, e.G. Vehicle fleet operators. This radio unit offers the following functions: - two loudspeaker channels (front only, 20 watts each) - rds fm/am european radio (am without lw) - control sy...

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    45 radio rcd 500 this, or a higher-quality radio, is required to equip the golf plus with the digital sound package dsp. It offers the folloing functions - four loudspeaker channels (20 watts each) - rds fm/am european radio (am without lw) - indication of the stored stations with rds names in the d...

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    46 radio and navigation the antenna concept four antenna equipment alternatives are currently available for the golf plus: - roof antenna and rear window with an antenna structure without connection option, - roof antenna and rear window with an antenna structure and one connection option, - roof an...

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    47 roof antenna and rear window with two antenna structures and one connection option the roof antenna is used for the telephone, navigation or telestart. The rear window antenna's connection option is used for the radio, e.G. The r100. Roof antenna and rear window with two antenna structures and tw...

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    48 heater and air conditioner climate control three different systems are available in the golf plus: - the manual heater and ventilation system, - the semi-automatic heater and air conditioner "climatic" and - the heater and air conditioner "climatronic". An identically designed air conditioner uni...

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    49 the vents are sub-divided. This doubles the number of vents in the upper area of the dash panel to eight, and enables more individual adjustment. Better air output is made possible thanks to the larger air duct cross-sections. The cross-sections of the rear footwell vents have also been increased...

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    50 heater and air conditioner the climatic system in the climatic system, the vehicle's entire interior is comprised to form a single climatic zone. The desired temperature is set at the left rotary switch. The rotary switch is linked to a potentiometer, which passes the temperature commend on to th...

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    51 the 2c-climatronic system in the 2c-climatronic system, the interior is sub- divided into two climatic zones. This means that the temperaturs desired on the driver and front passenger side can be set independently of each other. The climatic zones are separated by two temperature flaps inside the...

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    52 heater and air conditioner the thermo top v auxiliary coolant heater the golf plus can be fitted with the optional thermo top v auxiliary coolant heater. This undertakes the following tasks: ● acts as an auxiliary heater for heating the vehicle interior and defrosting the vehicle's windows, ● act...

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    53 the venturi nozzle the intaken air is guided through a ceramic housing, which is shaped as a venturi nozzle. As a result of this, the air delivered by the combusion air blower is acce- lerated to approx. 50 m/s. The incoming fuel is therefore drawn from the fuel line and swirled. The fuel pre-hea...

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    54 heater and air conditioner activation of thermo top v there are three ways of activating the thermo top v auxiliary coolant heater. The "heater" or "ventilation" functions can be set in the dash panel insert display. 1. Activation of the auxiliary coolant heater via the instant heat button on the...

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    55 service special tools tool no. Figure designation and use t 10311 wing underlay the wing underlays are required when removing and installing the gearbox. They serve as underlays for support t 10222 a and its adapters t 10222 a/8. S338_137.

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    338 © volkswagen ag, wolfsburg all rights and technical changes reserved. 000.2811.53.20 technical status 01.2005 volkswagen ag service training vk-21 brieffach 1995 d-38436 wolfsburg ❀ this paper has been manufactured from cellulose bleached without the use of chlorine..