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Volkswagen Passat 2012 Service Training

Summary of Passat 2012

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    Service training self study program 890113 the all new 2012 passat.

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    Volkswagen group of america, inc. Volkswagen academy printed in u.S.A. Printed 05/2011 course number 890113 ©2011 volkswagen group of america, inc. All rights reserved. All information contained in this manual is based on the latest information available at the time of printing and is subject to the...

  • Page 3: Contents

    Iii contents this self-study program provides information regarding the design and function of new models. This self-study program is not a repair manual. This information will not be updated. For maintenance and repair procedures, always refer to the latest electronic service information. Note impo...

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  • Page 5: Introduction

    1 introduction s488_045 this ssp portrays the design and function of new technologies and its contents will not be updated. For current information and repair instructions, refer to the relevant service literature. The 2012 passat the seventh generation passat has made improvements in design, comfor...

  • Page 6: Introduction

    2 introduction s488_029 technical data exterior dimensions and weights passat 2006 2012 length 188.2 in 191.6 in width 71.7 in 72.2 in height 58 in 58.5 in wheelbase 106.7 in 110.4 in track width at front 61.1 in 62.1 in track width at rear 61.1 in 61.0 in turning circle 35.8 ft 36.4 ft passat 2006 ...

  • Page 7: Introduction

    3 introduction s488_033 interior dimensions and volumes passat 2006 2012 luggage compartment volume 14.2 ft 3 15.9ft 3 height off rear lid (open) 69.1 in 69.5 in height off load sill 28.7 in 28.7 in cargo area height 13.0 in 13.0 in interior dimensions and volumes passat 2006 2012 interior length 70...

  • Page 8: Body

    4 body s488_032 body structure the primary focus of body development increased body strength while reducing weight. This passat is a completely new develoment when compared to the previous passat. Modifi cations to passat sedan • hood • rear lid • wings • door skin • side panel • a-pillar and door f...

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  • Page 10: Body

    6 body on this headlight module, the low beam and high beam are designed as separate h7 headlights. The side light is integrated into the low beam headlight. S488_064 s488_013 light module in bumper the cornering, fog and day driving lights have two separate bulbs. Fog and cornering light (h8, 35w) ...

  • Page 11: Body

    7 body s488_050 tail lights the tail lights of the 2012 passat have a two-part design. One segment is attached to the rear fender and the other is attached to the trunk lid. Refl ector (in lens) turn signal (21w) brake light tail light refl ector (in trim) reverse light.

  • Page 12: Body

    8 body s488_068 s488_052 interior equipment head restraints with adjustment the head restraint distance to the head can be adjusted using a release mechanism for maximum comfort and safety. Front storage compartments release door compartment glove compartment storage under ac controls storage in cen...

  • Page 13: Body

    9 body s488_066 rear storage compartments storage pockets on back of front seats rear door compartment beverage/can holder 12 volt connection storage compartment in center armrest.

  • Page 14: Occupant Protection

    10 occupant protection safety equipment the new passat has six standard airbags as well as pyrotechnic seat belts: • driver and front passenger airbag • side airbags at front • curtain airbags for front and rear passengers • front inner and outer seat belt pyrotechnic igniters • rear outboard seat p...

  • Page 15: Engines

    11 engines 2.5l engine the 2.5l engine was fi rst used in the 2005 jetta. It has been optimized for the 2012 passat technical features: • variable oil pump for the lowering of the fuel consumption • exhaust manifold redesigned to reduce weight • spark plugs switched to bosch from ngk s468_021 s468_0...

  • Page 16: Engines

    12 engines s488_233 3.6l fsi engine with 4-valve technology the 3.6l fsi engine with 4-valves per cylinder is based on the vr engine series. Many effi ciency technologies are used on this engine. Technical features • oil pump output reduced and oil pressure lowered to 3.6 bar • non-engaged chain ten...

  • Page 17: Engines

    13 engines new features of 3.6l fsi engine several areas of this engine were improved to reduce fuel consumption and co 2 emissions. Duo-centric oil pump the entire oil circuit of the engine was improved, allowing for the reduction of oil pump output from 5.7 bar to 3.6 bar. S488_026 vibration dampe...

  • Page 18: Engines

    14 engines s488_236 s488_238 s488_060 do not punch through or clean the bore with any kind of tool. Chain sprocket the oil pump chain sprocket has a one-piece design to prevent incorrect installation. Chain tensioner the lower chain tensioner has been redesigned to work without engagement at a lower...

  • Page 19: Engines

    15 engines range of adjustment 32° camshaft adjuster s488_028 camshaft adjuster the exhaust camshaft adjuster allows for a 32° range of crankshaft adjustment. At idle, less exhaust gas fl ows back into the inlet port, eliminating residual gas compression. This makes the engine run smoother and reduc...

  • Page 20: Engines

    16 engines 2.0l tdi cr engine the second generation 2.0l tdi cr engine is used in the 2012 passat. This engines is revised from the fi rst generation. 2nd generation 2.0l tdi cr engine features exhaust gas recirculation module with exhaust gas recirculation (egr) valve and egr cooler. Common rail fu...

  • Page 21: Engines

    17 engines detailed information about the 2.0l tdi cr engine can be found in ssp 826803, the 2.0l tdi common rail bin5 ulev engine. Technical data torque and power diagram engine code cffb type 4-cylinder in-line engine displacement 120 in 3 (1968 cm 3 ) bore 3.19 in (81 mm) stroke 3.75 in (95.5 mm)...

  • Page 22: Engines

    18 engines 9 fuel system for tdi engines the overview shown represents the fuel system of the 2.0l tdi engine. 1 - transfer fuel pump g6 builds pressure in the fuel supply line. 2 - fuel filter keeps away diesel fuel impurities from the injection system components. The high precision components such...

  • Page 23: Engines

    19 engines 9 10 10 10 10 s488_220 6 - fuel pressure regulator valve n276 sets the fuel pressure in the high pressure range. 7 - high pressure accumulator (rail) keeps the fuel required for injection under high pressure for all cylinders. 8 - fuel pressure sensor g247 determines the current fuel pres...

  • Page 24: Engines

    20 engines transfer fuel pump g6 the fuel pump g6 now generates enough pressure for the low pressure fuel system from the tank to the engine. This allows for the elimination of the electric pressure pump in the supply line of the low pressure fuel system of the 2.0 l tdi cr engine. The fuel system p...

  • Page 25: Engines

    21 engines selective catalyst reduction the 2012 passat uses a selective catalyst reduction (scr) system for treatment of the exhaust gases. The system is very similar in components and function to the 2011 touareg 3.0l tdi engine. When the exhaust gases exit the engine, they pass through the oxidat...

  • Page 26: Engines

    22 engines selective catalyst reduction a urea solution is injected into the exhaust stream to act as the catalyst for slelective catalyst reduction (scr). This catalyst is stored in 18-liter (4.8 gallon) tank under the vehicle. The catalyst is refi lled by opening a cover located on the right side ...

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  • Page 28: Transmission

    24 transmission dual clutch gearbox with freewheel function s488_240 overrun cut-off steady consumption speed [km/h] distance [m] coasting overrun cut-off on dual clutch transmissions with freewheel function, the gear shift points with the selector lever in "s" are only marginally higher than those ...

  • Page 29: Transmission

    25 transmission overview of transmissions 6-speed manual transmission • mq350-6f 02q • based on the 02m transmission • changes to selector shaft, selector forks with stops in housing, modifi ed bearings • no speedometer sender • torque capacity up to 350 nm 5-speed manual transmission • mq250-5f 02s...

  • Page 30: Running Gear

    26 running gear overview the 2012 passat offers the highest level of driving comfort because of its running gear confi guration. The running gear is based on the running gear of the 2006 passat. • esp/abs trw 450m • lightweight mcpherson strut front suspension.

  • Page 31: Running Gear

    27 running gear • tire pressure monitoring using abs signals • four-link rear suspension s488_027.

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  • Page 33: Electrical Systems

    29 electrical systems electrical system overview the 2012 passat is equipped with state-of-the-art technology: • kessy with separate ignition and engine start button • control module for terminal and engine start control system j942 s488_051.

  • Page 34: Electrical Systems

    30 electrical systems j533/j520 j506/r j927 j387 j386 j926 j255 j136 j285/j362 j519 g397 16-pin connector (dlc) t16 j650 j234 j623 j245 y j587 g197 r12 j412 system overview the following diagram represents a fully-equipped 2012 passat for the north american region. Can data bus line lin data bus lin...

  • Page 35: Electrical Systems

    31 electrical systems key g85 steering angle sensor g197 compass magnetic field sensor g397 rain/light recognition sensor j104 abs control module j136 memory seat/steering column adjustment control module j217 transmission control module j234 airbag control module j245 power sunroof control module j...

  • Page 36

    32 radio, navigation and telephone rcd 510/premium 8 the radio capabilities are listed following the radio identifi cation images. Rcd 310 the buttons displayed on these radios may change..

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    33 radio, navigation and telephone rns 315 rns 510

  • Page 38: Feature

    34 radio, navigation and telephone feature rcd 310 premium 8 rns 315 rns 510 optical drive type cd cd cd dvd cd changer function n/a 6-disk internal n/a hard drive color display n/a 6.5” 800 x 480 pixel 5” 400 x 240 pixel 6.5” 800 x 480 pixel touch screen n/a √ √ √ car menus (climate control, optica...

  • Page 39

    35 radio, navigation and telephone universal cellphone preparation 9w7 every 2012 passat will be equipped with the 9w7 cellular phone preparation package. This allows for bluetooth communication between certain bluetooth-enabled phones and the cell phone operating electronics control module j412. S4...

  • Page 40: 2-Zone Climatronic

    36 heating and air conditioning 2-zone climatronic the 2-zone climatronic features an ac unit with two temperature fl aps that can be adjusted independently of each other. This allows the interior temperatures on the driver and front passenger sides to be selected separately. Depending on the set va...

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  • Page 43: Knowledge Assessment

    39 knowledge assessment an on-line knowledge assessment (exam) is available for this self-study program. The knowledge assessment may or may not be required for certifi cation. You can fi nd this knowledge assessment at: www.Vwwebsource.Com for assistance, please call: volkswagen academy certifi cat...

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    Volkswagen group of america 2200 ferdinand porsche drive herndon, va 20171 april 2011.