Voloci NiMH User Manual - page 4
Copyright 2002, Nova Cruz Products, Inc. All rights reserved.
Revision of July 25, 2002
Nova Cruz and Voloci are trademarks of Nova Cruz Products, Inc.
g. Connect the orange wire emerging from the large connector to the
other wire emerging from the LEFT directional (as you are sitting
on the bike and facing forward).
h. Connect the purple wire emerging from the large connector to the
other wire emerging from the RIGHT directional (as you are sitting
on the bike and facing forward).
i.
Connect the black wire emerging from the large connector to the
remaining black wire with the red round connector emerging from
behind the headlight mount.
j.
Connect the last wire (either brown or pink) emerging from the
large connector to the top contact on the horn.
10. Positioning the large connector either vertically to the right of the headlight
mount (while sitting on the bike and looking forward) or horizontally just
above and behind the headlight mount (whichever seems to naturally fit
better), neatly bundle the loose wires and rotate the headlight up to its
forward facing position. CAUTION: BE VERY CAREFUL NOT TO
TRAP OR CUT WIRES BEHIND HEADLIGHT AS IT IS ROTATED
BACKWARD. The headlight will passively hold the wires in place when it
is in the upright position. After ensuring that the headlight is aiming straight
forward, tighten headlight bolt with 14mm Closed-end wrench and
adjustable wrench to 1kg-m (7ft-lb) or moderately tight. Make sure that the
wires are not pinched as the handlebars are turned all the way to the left and
right.
Step 10: Connector in vertical position (left) and horizontal position (right)
11. Install the two rear directionals (already on the Voloci) using a 10mm Open-
end wrench and a 5mm Allen wrench. On each directional remove wire ties
and locate 2 M6x16 (A) bolts and 2 M6 Nylock nuts (D). If your Voloci
arrived with a rear rack these fasteners may already be installed next to the
directional wires. Feed the wire for each directional into the hole in the seat
frame and press the post on the directional into the wire hole. Align the
other hole on the directional with the hole in the seat frame and insert the
bolts from the outside in. Attach the nuts to each bolt on the underside of
the seat frame and tighten. Be careful not to damage any of the wiring under
the seat. Note: be very careful with all directionals as they protrude from the
bike and are easily subject to damage.
12. Start with the left brake (as you are facing forward on the bike) which
controls the rear brake assembly. Locate the rear brake cable. It protrudes
from the bottom of the bike coming out under the Voloci logo on the
chassis.
13. On the inside of the left brake lever on the handlebar, you will find two
rotating barrel screws – these are brake adjusters. Turn these clockwise so
that they are screwed in as far as possible into the brake levers. Then back
each screw out until the slots on both are lined-up with the slot in the brake
lever housing (see photo in step 15).
Steps 13 and 14: Rotating barrel screws and brake cable insertion
14. While pulling the left brake lever, slide the metal bulb at the tip of the rear
brake cable into the hole in the left brake lever and slide in as far as it will
go. IMPORTANT: Make sure that the brake cable goes between the
horn and the headlight and travels behind the headlight as it goes to the
brake lever. When fully inserted you should see just wire through the hole
in the lever. Insert one of the brake lever pins (G) in the hole from the top
with the larger opening on the pin away from the brake cable sleeve (black
part). If inserted properly the pin should “capture” the wire and seat flush to
the top of the brake lever.
Step 15: Three lined up slots (left) and brake wire in first slot before full
insertion (right)
Barrel Screws
Brake Lever
Brake Lever Housing
Brake Cable