Volvo 1995 850 Maintenance Information

Summary of 1995 850

  • Page 1

    Maintenance information 1995 volvo 850 1993-96 maintenance volvo maintenance information 1993-96 850 sedan 1994-96 850 turbo sedan 1995-96 850 t-5r turbo sedan 1994-96 850 wagon 1994-96 850 sportswagon 1995-96 850 t-5r turbo sportswagon * please read this first * note: for scheduled maintenance inte...

  • Page 2

    L * 850 sedan 5 - body style & restraint system s * 850 4-door sedan w/ driver & passenger airbags s * 850 4-door w/ dual airbags & pretentioners w * 850 5-door wagon w/ driver & passenger airbags 6-7 - engine type 55 * b5254s 2.4l 5-cylinder 57 * b5234t 2.3l turbo 5-cylinder 58 * b5234t5 2.3l turbo...

  • Page 3

    Caution: failure to replace a faulty camshaft timing belt may result in serious engine damage. The condition of camshaft drive belts should always be checked on vehicles which have more than 50,000 miles. Although some manufacturers do not recommend belt replacement at a specified mileage, others re...

  • Page 4

    Fig. 2: service point locations (turbo) courtesy of volvo cars of north america. Fig. 3: obd ii diagnostic link connector location (1996) courtesy of volvo cars of north america. Aligning camshaft timing marks.

  • Page 5

    Fig. 4: aligning camshaft & crankshaft timing marks courtesy of volvo cars of north america..

  • Page 6

    Fig. 5: lubricating tensioner pulley bushing (pivot bearing) courtesy of volvo cars of north america. Caution: lubrication of the tensioner pulley bushing is required on 1993 models, it is recommended that the bushing be checked for free play and lubrication on 1994-95 models. Note: for more informa...

  • Page 7

    * = late m/y 93 850’s (from engine no. 131035) should have m/y 94 timing belt (p/n 271834-4). See parts bulletin 21-13 and tech dcs 21-02. E = recommended timing belt replacement x = required timing belt replacement note: on 1993 850’s, lubricate timing belt tensioner pivot bearing during timing bel...

  • Page 8

    Noise is heard from the tensioner. Note: the auxiliary drive belt and automatic tensioner must be removed from engine in order to properly lubricate. Flame trap maintenance - pcv system fig. 8: flame trap location courtesy of volvo cars of north america. Changing control module box filter (1993) fig...

  • Page 9

    Fig. 10: body lubrication points (typical) courtesy of volvo cars of north america. Vehicle lift points fig. 11: vehicle lift points (typical) courtesy of volvo cars of north america. Caution: use extreme caution when putting a t-5r model, or any model with a front spoiler and lowered suspension ont...

  • Page 10

    Note: for more information regarding lifting and hoisting refer to the jacking & hoisting article in the wheel alignment section. Information label locations fig. 12: information label locations courtesy of volvo cars of north america. Service labor times.

  • Page 11

    Service labor times table (hours) application (1) 30,000 60,000 mile service mile service 2.5l 5-cylinder automatic transmission ...... 3.8 ..................... 4.6 manual transmission ......... 3.8 ..................... 4.6 2.5l 5-cylinder turbo automatic transmission ...... N/a .....................

  • Page 12

    850 (non-turbo) 1993-94 ................................... 5.6 qts. (5.3l) 1995 (m/t) ................................ 5.6 qts. (5.3l) 1995 (a/t) ................................ 6.1 qts. (5.8l) turbo (3) without oil cooler ........................ 5.6 qts. (5.3l) with oil cooler .....................

  • Page 13

    Fig. 13: tire rotation pattern & lug nut torque pattern courtesy of volvo cars of north america. Battery specifications caution: when battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. Thes...

  • Page 14

    Warning: when battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See appropriate computer relearn procedures article in the general informati...

  • Page 15

    System component (fuel injection models). Halogen bulbs warning: halogen bulbs contain pressurized gas which may explode if overheated. Do not touch glass portion of bulb with bare hands. Eye protection should be worn when handling or working around halogen bulbs. Radiator cap caution: always discon...

  • Page 16

    Factory installed seat belts or restraint systems are warranted for a period of 5 years. Emission system warranty manufacturer warrants that the vehicle emission control system was designed and installed to conform, at the time of sale, to all applicable u.S. Emission standards. The warranty covers ...

  • Page 17

    Fig. 14: fuse panel identification courtesy of volvo cars of north america. Fuse & circuit breaker identification 1 - 15 amp fuel injection, distributor ignition, automatic gearbox 2 - 15 amp fuel pump, alarm system 3 - 10 amp courtesy lights, oil level sensor 4 - not used (1993-95) 10 amp (1996) el...

  • Page 18

    Accessories 30 amp (1996) power antenna, trailer connector, accessories 17 - 10 amp key reminder 18 - 25 amp (1993-95) heated front seats, power mirrors 15 amp (1996) front fog lamps 19 - 15 amp left high beam headlight 20 - 15 amp right high beam headlight, high beam indicator 21 - 15 amp left low ...

  • Page 19

    Fig. 15: relay panel identification courtesy of volvo cars of north america. Relay identification.

  • Page 20

    A - control module, cruise control b - fuel pump relay c - main headlight relay with bulb malfunction indicator d - overload relay (+x supply) e - overload relay (+15 supply) f - overload relay (+x supply) g - fog lamp relay h - deadlock setting relay i - intermittent windshield wiper relay j - inte...