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WABECO CC-D4000 E Operating Instructions Manual

Manual is about: Universal Mechanic Lathes

Summary of CC-D4000 E

  • Page 1

    Operating instructions universal mechanic lathes d4000 e cc-d4000 e walter blombach gmbh tool and machine factory d-42899 remscheid - am blaffertsberg 13 - phone.: (02191) 597- 0 - fax: (02191) 597 – 40 - e-mail: info@wabeco-remscheid.De d-54673 neuerburg - wabeco str. 1-10 - phone.: (06564) 9697-0 ...

  • Page 2: Index

    2 index ec – conformity declaration 4 1. Technical data 6 2. Drawing and list of parts 7 2.1 lubricating plan 7 2.2 arrangement of take-up gears for a 1 mm thread pitch (slope) 8 2.3 diagram for reading off speed 9 2.4 position of tumbler gear when cutting lh thread 10 2.5 position of take-up gears ...

  • Page 3: Index

    3 index 9.2.4 speed transmission from main spindle to leadscrew 35 9.2.5 tumbler wheel adjustment 36 9.2.6 protective cover for chuck 36 9.3 bed with leadscrew drive 36 9.3.1 overload coupling 36 9.3.2 setting the bearing play on the leadscrew 36 9.4 tooling carriages 37 9.4.1 cross slide 37 9.4.2 t...

  • Page 4

    4 ec – conformity declaration in the name of the manufacturer walter blombach gmbh tool and machine factory based in remscheid and neuerburg d-42871 remscheid - postfach 12 01 61 - phone: (02191) 597- 0 - fax: (02191) 597 - 40 d-54673 neuerburg - wabeco str. 1-10 - phone: (06564) 9697-0 - fax: (0656...

  • Page 5: Outlay

    5 outlay dear customer! Congratulations on choosing the wabeco universal lathe. We have taken great care in its manufacture and we have given it a thorough quality control test. These operating instructions are to help you to work with it safely and properly. After unpacking the machine please check...

  • Page 6: 1. Technical

    6 1. Technical data working range centre distance .......................................................... 350 mm centre height.............................................................. 100 mm largest turning diameter over bed.............................. 200 mm largest turning diameter over ...

  • Page 7: Drawing and List of Parts

    7 2. Drawing and list of parts 2.1 lubricating plan 1 all 8 working hours 2 all 8 working hours 2. Drawing and list of parts.

  • Page 8: Drawing and List of Parts

    8 2.2 arrangement of take-up gears for a 1 mm thread pitch (slope) (lh thread) 2. Drawing and list of parts.

  • Page 9: Drawing and List of Parts

    9 2.3 diagram for reading off speed 4000 3000 2000 1000 800 600 400 200 100 80 60 40 20 10 120 2 4 6 8 10 20 40 60 80 100 160 200 v m/min 2500 1600 1250 800 500 250 mm n 1/min diagram i ii 0% 75 370 10% 80 380 20% 105 500 30% 170 850 40% 250 1250 50% 300 1500 60% 340 1700 70% 385 1950 80% 440 2200 9...

  • Page 10: Drawing and List of Parts

    10 2.4 position of tumbler gear when cutting lh thread 2. Drawing and list of parts 2.5 position of take-up gears for automatic feed tumbler wheel clamping screw.

  • Page 11: Drawing and List of Parts

    11 2. Drawing and list of parts 2.6 operating elements.

  • Page 12: Drawing and List of Parts

    12 1. Potentiometer turning knob for choosing the speed of the driving electric motor 2. Emergency off switch 3. Reversing switch for changing direction of turn – main spindle 4. Master switch with undervoltage release 5. Opening and closing of clasp nut 6. Chuck handwheel für longitudinal support 7...

  • Page 13: Drawing and List of Parts

    13 2. Drawing and list of parts 2.7 headstock with gear and tumbler gear 2.7.1 headstock.

  • Page 14: Drawing and List of Parts

    14 part-no. Pcs. Order-no. Designation 1 2 10400101 tapered roller bearing 4 1 10400104 headstock 5 1 10400105 flange, front 6 1 10400106 work spindle 7 1 10400107 oil wiper ring 8 1 10400108 feather key 9 1 10400109 flange, rear 10 2 10400110 distance ring 11 1 10400111 belt pulley 12 1 10400112 be...

  • Page 15: Drawing and List of Parts

    15 12 2. Drawing and list of parts 2.8 bed with leading spindle drive and change gear quadrant 2.8.1 bed with leading spindle drive part-no. Pcs. Order-no. Designation.

  • Page 16: Drawing and List of Parts

    16 1 1 10400201 toothed racket 3 1 10400203 bed 4 1 10400204 supporting bearing, front 5 1 10400205 bushing 6 1 10400206 leading spindle 7 1 10400207 supporting bearing, rear 8 2 10400208 thrust block, loose 10 1 10400210 bushing 11 4 10400211 hexagon socket screw 12 6 10400212 hexagon socket screw ...

  • Page 17: Drawing and List of Parts

    17 2. Drawing and list of parts 2.9 cnc control drive z-axis part-no. Pcs. Order-no. Designation 32 1 belt pulley z30 33 1 threaded pin 34 1 motor sheet metal 35 2 earthing screw 37 1 motor housing.

  • Page 18: Drawing and List of Parts

    18 38 1 step motor 39 4 washer 40 4 earthing screw 41 4 hexagon nut 42 1 lid for motor housing 43 4 earthing screw 44 1 belt pulley z12 45 1 zylindrical pin 46 2 washer for tooth wheel 47 2 circlip 48 1 toothed belt 49 1 protective cover 50 2 nut 2. Drawing and list of parts 2.9 cnc control drive z-...

  • Page 19: Drawing and List of Parts

    19 2. Drawing and list of parts 2.10 tool carriage 2.10.1 saddle apron with cross slide part-no. Pcs. Order-no. Designation 1 1 10400401 lower part of cross slide 2 1 10400402 nut 3 1 10400403 disc 4 1 10400404 hexagon bolt 5 1 10400405 upper part of cross slide.

  • Page 20: Drawing and List of Parts

    20 6 1 10400406 adjustment rail 7 2 10400407 felt 8 2 10400408 felt 9 2 10400409 felt clamp 10 2 10400410 felt clamp 11 14 10400411 hexagonal socket bolt 12 6 10400412 hexagon bolt 13 1 10400413 saddle apron 14 2 10400414 hexagonal socket bolt 15 1 10400415 cleap holder 16 2 10400416 clasp nut 17 2 ...

  • Page 21: Drawing and List of Parts

    21 56 1 10400456 spindle square 57 1 10400457 ball-ended crank 2.10.2 top slide part-no. Pcs. Order-no. Designation 1 1 10400501 top slide lower part 2 1 10400502 guide ring 3 1 10400503 pin 4 6 10400504 hexagonal socket screw 5 1 10400505 clamping piece 6 1 10400506 nut 7 1 10400507 top slide upper...

  • Page 22: Drawing and List of Parts

    22 2. Drawing and list of parts 2.10 tool carriage saddle apron.

  • Page 23: Drawing and List of Parts

    23 top slide 2. Drawing and list of parts 2.11 cnc control drive x-axis part-no. Pcs. Order-no. Designation 13 1 feather 14 1 ball 15 1 zylindrical pin 16 1 ball-ended crank 20 1 scale ring 39 4 earthing screw 76 1 belt pulley 77 3 threaded pin 78 1 motor mechanism plate.

  • Page 24: Drawing and List of Parts

    24 79 1 clamping plate 80 4 auxiliary motor 81 1 step motor 82 4 saucer-head screw 83 4 washer 84 1 belt pulley 85 2 flanged wheel 86 1 threaded pin 87 4 hexagon nut 88 1 toothed belt 89 1 protection cab 90 2 earthing screw 2. Drawing and list of parts 2.11 cnc control drive x-axis.

  • Page 25: Drawing and List of Parts

    25 .2 drawing and list of parts 2.12 tailstock part-no. Pcs. Order-no. Designation 1 1 10400601 tailstock 2 1 10400602 upper part of shim 3 1 10400603 lower part of shim 4 1 10400604 quill 5 1 10400605 scale 6 1 10400606 threaded pin 7 1 10400607 ball-ended crank 8 1 10400608 lower part of tailstock...

  • Page 26: Drawing and List of Parts

    26 15 1 10400615 spindle 16 1 10400616 flange 17 1 11810005 lubricating nipple 18 2 10400618 hexagon socket screw 19 1 11850002 feather 20 1 11810004 ball 21 1 10400621 threaded pin 22 1 10400622 pressure sping 23 1 10400623 scale support 24 1 10400624 scale ring 25 1 10400625 ball-ended crank 26 1 ...

  • Page 27: Drawing and List of Parts

    27 2. Drawing and list of parts 2.13 motor frame part-no. Pcs. Order-no. Designation 1 1 11800001 master switch 2 1 11800008 emergency off switch 3 1 11800014 final switch 4 1 11800005 bottom plate 5 1 10400705 motor 6 1 10400706 motor frame 7 1 10400707 platina holder 8 2 11700057 earthing screw 9 ...

  • Page 28: Drawing and List of Parts

    28 26 2 11700051 countersunk heard screw 28 1 10400728 covering motor frame 29 4 11700026 hexagon socket screw 30 4 11700059 hexagon socket screw 31 1 10400731 protection cab 32 4 11700026 hexagon socket screw 33 1 11700060 washer 34 1 11700061 hexagon socket screw 2. Drawing and list of parts 2.13 ...

  • Page 29: 3. Circuit

    29 3. Circuit diagram.

  • Page 30: Delivery and Installation

    30 mains plug emergency off main switch reversing switch switch for protection cap potentiometer date danger control electronics motor 4. Delivery and installation the lathes are carefully packed in our factory. Please check the following on delivery: 1. Whether the packaging has been damaged and/or...

  • Page 31

    31 2. Whether the drilling and milling machine shows signs of transport damage or if there are grounds for complaint. In this case we request your immediate notification. Claims made at a later date cannot be acknowledged. The lathes must be installed on an appropriate, level and firm base. This wou...

  • Page 32: Starting-Up and Maintenance

    32 i fix the machine on a sturdy, level support. Use sharp processing tools. Adjust speed setting and feed to fit the material and diameter of the tool clamp the tools so that the clamping position is as near possible to the work- piece. Clamp the workpieces fast and without vibrations. Long pces. S...

  • Page 33: 7. Safety

    33 the lathe should be lubricated every 8 operating hours according to the lubricating schedule (2.1). Lubricating points 3 (bed guide), 4 (dove-tail guide cross slide), 5 (dove-tail guide top slide) and 7 (tailstock barrel) with the help of an oil can and a standard lubricating oil, moving the sadd...

  • Page 34: Description of The Machine

    34 14. When working between centres, always centre well in order to avoid a flying-out of the work- piece. In addition, check the tightening screw of the tailstock to make sure it is tight. 15. When working with automatic advance take care that the cross table does not touch the chuck or the tailsto...

  • Page 35: Description of Modules

    35 • massive large-dimensioned grey cast iron machine bed. • sturdy cross ribbing makes the bed extremely stable and enables you to work with no oscilla- tions. • the wide prismaticatic guide is ground. • cross and longitudinal support with dove-tail guides and adjusting rails. • a stripper for chip...

  • Page 36: Description of Modules

    36 all the electrical equipment is housed in the box situated at the rear side of the headstock. The ac motor is supplied already installed. The shock-proof plug can be connected directly via a shock-proof socket to the 220 v mains supply. All 230v machines are fitted with a master switch with under...

  • Page 37: Description of The Modules

    37 as shown in the diagram (2.2) the right-hand wheel on the tumbler gear is engaged in the gear- wheel of the main spindle. This setting is for lh threads, i.E. If the spindle is turning in an anti-clockwise direction (looking at the chuck), then the tooling carriage will move away from the chuck. ...

  • Page 38: Description of Modules

    38 9.4.1 cross slide the cross slide is situated at the front on a prismaticatic guide and at the back on a flat surface guide. The slide is held to the bed from below by means of guide rail (46). At the front on the rh side is the cylindrical screw (39). With the help of this cylindrical screw, cla...

  • Page 39: Applications

    39 as described in the case of the cross slide, the top slide has also got a read-off scale for its travel path. Here, one notch corresponds to 0.05mm of movement. Since you do not work with diameters on the top slide, then this 0.05 mm corresponds to the actual path. A complete turning of the crank...

  • Page 40: Applications

    40 in the case of longitudinal turning tool moves parallel to the axis of the workpiece. For roughing at longitudinal turning the use of either a straight or arcuated turning tool is favourably. For smoothing the use of pointed or broad turning tools is favourable. Transverse turning: the tooling of...

  • Page 41: Applications

    41 for the reason of the power at the turning chisel take care that the tool is short and fast fixed. If the lever arm is to long the turning chisel curves and springs back. The cutting part enters uneven into the workpiece and is producing a waved surface. Take care that the turning chisel is place...

  • Page 42: Applications

    42 for the purpose of automatic longitudinal turning there are two feed rates, being at your disposal: 0,085 mm and 0,16 mm/revolution. (upon delivery, the gears producing a feed of 0,085 mm/revolution have been put on). Putting on different combinations of gears enables you to cut metric thread ran...

  • Page 43: Applications

    43 when altering the feeds or thread pitches, proceed as follows: 1. Changing the feed from 0,085 mm to 0,16 mm a. Loosen the fixing screw d of the change gear quadrant. (first loosen the knurled screw at the front of the headstock and open the protective cover. ) b. Loosen and remove the hexagonal ...

  • Page 44

    44 3. Changing the feed from 0,085 mm to a metric pitch of 1,5 mm start the procedure exactly as already described. Only toothed belt pulley z 48 on bolt a has additionally to be substituted by toothed belt pulley z 34. The feed is switched over via the lever grip on the front side of the cam box. W...

  • Page 45: Square Turret Head

    45 danger of accident do not try to clamp larger workpieces. The chucking power is then too low and the jaws can detach themselves. Mounting of turning jaws: the jaws and guides are numbered from 1-3. Open the chuck by means of the chuck key until the jaws loosen. (order: 3, 2, 1 bzw. 4, 3, 2, 1). N...

  • Page 46: Unit For Lubrication Coolant

    46 the square turret head is used instead of the clamping plate in order to clamp the tools. Four turning tools can be changed simultaneously. By swivelling the turret head by 90 degrees each time, the required turning tool can quickly be brought into its working position. Advantage: paring chisels ...

  • Page 47

    47 the unit for lubrication coolant consists of: 1. Tray with lubrication coolant sump which collects the lubrication coolant mixture for the feed pump. Contents generally 19 litres. 2. Feed pump with the following electrical data - nominal voltage 230 v - frequency 50 hz - nominal current input 0,4...

  • Page 48: 16.

    48 15 . Declaration of noise levels in accordance with din en 24871 (german industrial standard) noise levels while running idle acoustic capacity level 67 db (a) sound pressure level on operator’s ear 63 db (a) the stated values reflect emission levels and not necessarily working levels. Although t...