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  5. Operating Instructions Manual

WABECO D2000 Operating Instructions Manual

Manual is about: Universal Lathes

Summary of D2000

  • Page 1

    Please read before start-up! Operating instructions universal lathes version of 09/2009 d2000 d2400 d3000 walter blombach gmbh tool and machine factory d-42899 remscheid am blaffertsberg 13 phone: 0049 (2191) 597-0 fax: 0049 (2191) 597-40 e-mail: info@wabeco-remscheid.De d-54673 neuerburg wabeco str...

  • Page 2: Disposal of The Lathe

    2 dear customer! Congratulations on choosing the wabeco universal lathe. We have taken great care in its manufacture and we have given it a thorough quality control test. These operating instructions are to help you to work with it safely and properly. Therefore, please read the respective instructi...

  • Page 3: Index

    3 index ec conformity declaration 4 1. Machine dimensions 5 1.1 d2000 5 1.2 d2400 5 1.3 d3000 6 2. Delivery and installation 7 3. Conditions for best results 7 4. Overload protection 8 5. Safety instructions 8 6. Start-up and maintenace 9 6.1 electronical equipment 9 6.2 start-up 9 6.3 maintenance 9...

  • Page 4

    4 ec – conformity declaration version 07.2010 in the name of the manufacturer walter blombach gmbh tool and machine factory based in remscheid and neuerburg d-42871 remscheid postfach 12 01 61 phone: 0049 (2191) 597-0 fax: 0049 (2191) 597-40 d-54673 neuerburg wabeco str. 1-10 phone: 0049 (6564) 9697...

  • Page 5: 1. Machine

    5 1. Machine dimensions 1.1 d2000 1.2 d2400

  • Page 6: 1. Machine

    6 1. Machine dimensions 1.3 d3000

  • Page 7: Delivery and Installation

    7 2. Delivery and installation the lathes are carefully packed in our factory. Please check the following on delivery: 1. Whether the packaging has been damaged and/or: 2. Whether the lathe shows signs of damage in transit or if there is any other reason for complaint. In this case we request your i...

  • Page 8: Overload Protection

    8 4. Overload protection i wait approx. 1 second after switching off the machine manually or after an automatic switchdown following an overload before switching it on again. This will ensure that the motor is protected effectively in all work situations. Otherwise the machine may not run up again b...

  • Page 9: Start-Up and Maintenance

    9 6. Start-up and maintenance 6.1 electronical equipment the lathes are fitted with a main switch with undervoltage release, i.E. This switch must be turned on before turning on the reserving switch. The main switch must also be switched on again following a power failure. I all lathes can only be s...

  • Page 10: Start-Up and Maintenance

    10 6. Start-up and maintenance 6.4 lubrication prior to every putting into operation all lubricating points of the lathe must be lubricated with grease for roller bearings of commercial quality. Both guiding bars have to be greased before every putting into operation. The two dovetail guides of the ...

  • Page 11: Start-Up and Maintenance

    11 6. Start-up and maintenance 6.6 headstock the headstock is firmly attached to the guide bars. Inside the headstock, the work spindle is run on two adjustable precision tapered roller bearings. Adjustment nut on -off lever for automatic feed if the bearings need to be readjusted, please proceed in...

  • Page 12: Startup and Maintenance

    12 6. Startup and maintenance 6.7 cross support if adjustment becomes necessary, please proceed in the following manner: 1. Loosen the lock nuts. 2. Tighten the readjustment screws by using a socket head wrench until the slides can easily be moved to and fro by means of the crank. 3. Re-tighten the ...

  • Page 13: 7. Speed

    13 7. Speed regulation 7.1 speed selection the spindle speed is to be selected according to material type and the diameter of the work piece: small diameter ⇒ relatively high speed large diameter ⇒ low speed the cutting speed is the result of rotational speed and diameter. With a known and required ...

  • Page 14: 7. Speed

    14 7. Speed regulation 7.1.3 speed setting for working with brass, copper workpiece- Ø approx. R.P.M.. Cutting speed m/min 10 mm 2300 80 20 mm 1270 80 40 mm 640 80 60 mm 425 80 80 mm 320 80 100 mm 250 80 7.2 speed change rotational speed range 45 - 2300 min-1: the rotational speed of the work spindl...

  • Page 15: Applications

    15 8 . Applications 8.1 longitudinal and transverse turning longitudinal turning: in the case of longitudinal turning the tool moves parallel to the axis of the workpiece. For longitudinal rough turning it is recommended to use either a straight or an arcuated turning tool. For finishing it is best ...

  • Page 16: Applications

    16 8 . Applications 8.1 longitudinal and transverse turning i for the reason of the force effect at the turning tool take care that the tool is short and tightly clamped. If the lever arm is to long the turning chisel curves and springs back. The cutting part enters uneven into the workpiece and is ...

  • Page 17: Applications

    17 8 . Applications 8.2.1 general note feed: the feed is switched on by means of the t-handle on the front side of the headstock. I when cutting threads it must be remembered that the feed remains on throughout to ensure that the turning chisel always returns to the same positon when repeating the t...

  • Page 18: Applications

    18 8 . Applications 8.2.2 application of change gears for d2000 and d2400 table for thread cutting * = optional accessories z/1“ 10 11 12 13 14 16 18 19 20 22 a 34 34 34 34 34 34 34 34 34 34 b 36 36 36 36 36 36 14 34 18 18 c 20 22 24 26 28 32 14 36 20 22 c1 32 32 32 32 32 32 32 32 32 32 d 120 120 12...

  • Page 19: Applications

    19 8 . Applications 8.2.3 altering the feeds or thread pitches for d2000 and d2400 when altering the feeds or thread pitches, proceed as follows: 1. Changing the feed from 0.085 mm to 0.16 mm a. Loosen fixing screw d of the change gear quadrant. B. Loosen and remove the hexagon nuts and washers from...

  • Page 20: Applications

    20 8 . Applications 8.2.3 altering the feeds or thread pitches for d2000 and d2400 2. Changing the feed from 0.085 mm to a metric pitch of 1.5 mm a. - c. Start the procedure exactly as already described under pos. 1, a-c, with the exception that the hexagon nut must be removed from the quadrant bush...

  • Page 21: Applications

    21 8 . Applications 8.2.4 altering the feeds or thread pitch for d3000 1. Working with the automatic longitudinal feed a. Turn the gear lever (19) to the symbol longitudinal turning. Slightly turn the lead screw by means of the ball ended crank (31212) until the clutch disc engages. B. Switch-on the...

  • Page 22

    22 9. Pair of toothed wheels for left-hand thread cutting for cutting left-hand threads, toothed belt wheel no. 11214 on bolt a must be replaced by toothed wheel z 75 and toothed belt wheel no. 1114 on the main spindle must be replaced by toothed belt wheel z 50. To do this, proceed in the following...

  • Page 23

    23 10 . Angle plate with milling table for drilling and milling the milling function serves for machining flat surfaces and grooves. When milling with the angle plate the feed motion is effected from the workpiece. If the angle plate is mounted correctly to the cross support (see assembly instructio...

  • Page 24: Lubrication Coolant Unit

    24 11 . Lubrication coolant unit the lubrication coolant unit consists of: 1. Tray with lubrication coolant tank which supplies the feed pump with lubrication coolant. General content of 19 litres. 2. Feed pump with the following electrical data - nominal voltage 230 v - frequency 50 hz - nominal cu...

  • Page 25

    25 12 . Declaration of noise levels in accordance with din en 24871 (german industrial standard) noise levels while running idle acoustic power level 67 db (a) sound pressure level at operator’s ear 63 db (a) the stated values reflect emission levels and not necessarily working levels. Although ther...

  • Page 26: 13.

    26 13. Drawings and list of parts 13.1 headstock for d2000, d2400 and d3000 part-no. Order-no. Designation 11 10200011 headstock 1124 10201124 bronze bushing 1128 10201128 bronze bushing 111 10200111 spindle with flange 1118 10201118 bearing cap 11181 10211181 hexagon socket screw 11121 10211121 fea...

  • Page 27: 13.

    27 13. Drawings and list of parts 13.2 support with motor and protective cover for d2400 and d3000 part-no. Order-no. Designation 125 10200125 cover 1251 10201251 stud bolt + radial nut 1252 10201252 support 1253 10201253 potentiometer for speed regulation 1254 10201254 main switch with undervoltage...

  • Page 28: 13.

    28 13. Drawings and list of parts 13.3 lead screw drive for d2400 and d3000

  • Page 29: 13.

    29 13. Drawings and list of parts 13.3 lead screw drive for d2400 and d3000 part-no. Order-no. Designation 1119 10201119 lubricating nipple 1145 10201145 toothed belt z 120 xl037 1146 10201146 toothed belt z 140 xl037 1147 10201147 hexagon socket screw + washer 1149 10201149 quadrant holder 11491 10...

  • Page 30: 13.

    30 13. Drawings and list of parts 13.4 lead screw drive for d3000 1 2 3 4 5 7 6 21 20 19 18 17 16 15 14 13 12 11 10 9 8.

  • Page 31: 13.

    31 13. Drawings and list of parts 13.4 lead screw drive zu d3000 part-no. Order-no. Designation 1 10300001 d.C. Motor 2 10300002 toothed belt 3 10300003 toothed belt wheel 4 10300004 motor holder 5 10300005 3 screws 6 10300006 bracket 7 10300007 2 screws 8 10300008 2 adjusting nuts 9 10300009 pressu...

  • Page 32: 13.

    32 13. Drawings and list of parts 13.5 drive with gear transmission for d2000

  • Page 33: 13.

    33 13. Drawings and list of parts 13.5 drive with gear transmission for d2000 part-no. Order-no. Designation 1152 10101152 support 119 10100119 with a.C. Motor 119 10101120 with three phase current motor 11912 10111912 retaining plate 116 10100116 mounting support of quadrant 1161 10101161 hexagon s...

  • Page 34: 13.

    34 13. Drawings and list of parts 13.6 cross support.

  • Page 35: 13.

    35 13. Drawings and list of parts 13.6 cross support part-no. Order no. Designation 311 10200311 lower part of transversal support 3111 10203111 nut holder 31111 10231111 bolts + washer 31112 10231112 bronze nut 3112 10203112 bronze nut 3113 10203113 shim 31131 10231131 clamping bolt 3114 10203114 w...

  • Page 36: 13.

    36 13. Drawings and list of parts 13.7 tailstock part-no. Order-no. Designation 41 10200041 lower part of tailstock 411 10200411 shim 412 10200412 capstan with stud bolt 414 10200414 washer 415 10200415 hexagon nut 42 10200042 upper part of tailstock 421 10200421 spindle sleeve 422 10200422 flange 1...

  • Page 37: Drawings and List of Parts

    37 13 drawings and list of parts 13.8 rear bearing with guide rods part-no. Order-no. Designation 5 10200005 rear bearing (only the cast iron part) 51 10200051 guide rods 52 10200052 feed spindle 522 10200522 washer 523 10200523 thrust needle-bearing 31212 10231212 ball-ended crank 4231 102h4231 spa...

  • Page 38: 14.

    38 14. Circuit diagram 14.1 for d2000 and d2400 mains plug emergency off main switch reversing switch switch for protection cap potentiometer date danger control electronics motor.

  • Page 39: 14.

    39 14. Circuit diagram 14.2 for d3000 potentiometer (rear side ) ca p acito r rectifie r transforme r reversin g switch main switch emer g enc y off mains p lu g p otentiomete r control electronics motor feed motor control electronics reversing switch switch fo r protective cove r.