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Wachs Goliath Guillotine User Manual

Manual is about: Pipe Saw

Summary of Goliath Guillotine

  • Page 1

    Goliath guillotine pipe saw user’s manual copyright © 2007 e.H. Wachs company. All rights reserved. This manual may not be reproduced in whole or in part without the written consent of e.H. Wachs company. E.H. Wachs company 600 knightsbridge parkway lincolnshire, il 60069 www.Wachsco.Com e.H. Wachs ...

  • Page 2

    Goliath guillotine pipe saw part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 3

    Table of contents chapter 1: about this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 purpose of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 how to use the manual . . . . . . ....

  • Page 4

    Goliath guillotine pipe saw part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company chapter 6: routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 grease points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5: Chapter 1

    Chapter 1, about this manual e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 1 chapter 1 about this manual p urpose of t his m anual this manual explains how to operate and maintain the goli- ath guillotine pipe saw. It includes instructions for set-up, operation, and maintenance. It also co...

  • Page 6

    Goliath guillotine pipe saw 2 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company you will also want to refer to chapter 8, parts lists and drawings. H ow to u se t he m anual throughout this manual, refer to this column for warnings, cautions, and notices with supplementary information. This ma...

  • Page 7

    Chapter 1, about this manual: manual updates and revision tracking e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 3 m anual u pdates and r evision t racking current versions of e.H. Wachs company manuals are also available in pdf for- mat. You can request an electronic copy of this manual b...

  • Page 8

    Goliath guillotine pipe saw 4 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 9: Chapter 2

    Chapter 2, safety e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 5 chapter 2 safety the e.H. Wachs company takes great pride in designing and manufacturing safe, high-quality products. We make user safety a top priority in the design of all our products. Warning read this chapter carefully ...

  • Page 10

    Goliath guillotine pipe saw 6 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company and in good condition. You can purchase replacement labels from e.H. Wachs company. • keep clear of moving parts. Keep hands, arms, and fingers clear of all rotating or moving parts. Always turn machine off before ...

  • Page 11

    Chapter 2, safety: safety labels e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 7 s afety l abels there are two safety labels on the goliath guillotine saw. These are illustrated in figure 2-1 and figure 2-2. Figure 2-1. Observe the warning label for moving parts hazards. Figure 2-2. Observ...

  • Page 12

    Goliath guillotine pipe saw 8 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company • always replace blades, hydraulic components, and other parts with replacement parts recommended by the e.H. Wachs company. • keep the machine lubricated according to the instruc- tions in chapter 6. • make sure t...

  • Page 13: Chapter 3

    Chapter 3, introduction to the goliath e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 9 chapter 3 introduction to the goliath guillotine read this chapter carefully to become familiar with the components and features of your goliath guillotine pipe saw. U sage and a pplications the goliath ...

  • Page 14

    Goliath guillotine pipe saw 10 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 3-1. Components of the standard goliath guil- lotine are illustrated. Figure 3-2. Goliath with autoclamp accessory. Feed handle pipe saddle clamping chain blade tensioner saw bow chain tension nut lift hook...

  • Page 15

    Chapter 3, introduction to the goliath: machine control e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 11 m achine c ontrol the topside control unit (tcu) provides remote controls for up to three hydraulic drives. On the goliath guillotine, one drive controls the saw motion, and two are use...

  • Page 16

    Goliath guillotine pipe saw 12 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 3-4. A hydraulic fitting bulkhead on the goli- ath guillotine has connectors for operating the auto- clamp and cutting drives remotely from the tcu. Figure 3-5. For goliath guillotines with hydraulic autofe...

  • Page 17

    Chapter 3, introduction to the goliath: specifications e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 13 s pecifications capacity 16-32” (41-82 cm) diameter pipe hydraulic standard: 15 gpm @ 1500 psi requirements (57 l/m @ 103 bar) autoclamp: 15 gpm @ 2000 psi (57 l/m @ 138 bar) feed system...

  • Page 18

    Goliath guillotine pipe saw 14 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 3-6. The drawing shows the operating enve- lope for the goliath..

  • Page 19

    Chapter 3, introduction to the goliath: accessories e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 15 a ccessories • auto-clamp mechanism for easy, remote set-up and operation. • remote control system with topside control unit (tcu) and hose reel. • machine-mounted control panel with hose c...

  • Page 20

    Goliath guillotine pipe saw 16 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 21: Chapter 4

    Chapter 4, assembly, disassembly, and storage e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 17 chapter 4 assembly, disassembly, and storage the goliath guillotine pipe saw is shipped fully assembled from the factory, except for the blade and the clamping chain. It is ready to operate as so...

  • Page 22

    Goliath guillotine pipe saw 18 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 23: Chapter 5

    Chapter 5, operating instructions e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 19 chapter 5 operating instructions this chapter includes instructions for three goliath configu- rations: • standard machine • autoclamp machine with bulkhead for topside control • autoclamp machine with hydra...

  • Page 24

    Goliath guillotine pipe saw 20 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company important always leave the chains and lift attached to the saw while cut- ting. Figure 5-1. Eyebolt locations on the goliath guillo- tine. (hooks are shown installed in locations a, b, c, and d.) location f is als...

  • Page 25

    Chapter 5, operating instructions: lifting the saw e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 21 figure 5-3. Eyebolts can be screwed into the threaded holes i and j in the end of the frame. To mount the saw on top of a horizontal pipe— • connect chains to eyebolts installed in frame loc...

  • Page 26

    Goliath guillotine pipe saw 22 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-5. Use eyebolt locations g and i to mount the saw on the side of a horizontal pipe. To mount the saw on a vertical pipe— • connect chains to eyebolts installed in frame locations a, c, and d, and lift the...

  • Page 27

    Chapter 5, operating instructions: installing the blade e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 23 i nstalling the b lade caution use gloves when handling blades to prevent cuts. Installing the blade on the saw is the same for all configura- tions of the goliath. There are two differ...

  • Page 28

    Goliath guillotine pipe saw 24 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-8. The photos show the clamp blocks on the goliath saw bow. The right block (bottom photo) has a blade tensioning knob. 1. Unscrew the clamp knob on the left clamp block almost to the top of the screw. Yo...

  • Page 29

    Chapter 5, operating instructions: installing the blade e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 25 figure 5-9. Loosen the clamp knob on the left clamp block so that you can raise the dowel pins out of the saw bow. Important install the blade so that the teeth point to the left. 2. Ho...

  • Page 30

    Goliath guillotine pipe saw 26 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-10. Install the right clamp block on the blade and snug the clamp knob. 6. Using the 1-3/8” end wrench, turn the blade tension- ing knob on the right clamp block to tighten the blade. Figure 5-11. Tighten...

  • Page 31

    Chapter 5, operating instructions: using the autofeed e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 27 figure 5-12. Tighten the clamp knob on both clamp blocks to secure the blade for cutting. U sing the a utofeed there are two types of autofeed provided with the goliath guillotine: mechan...

  • Page 32

    Goliath guillotine pipe saw 28 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-13. The photo shows the mechanical feed drive components. When the autofeed is disengaged, the feed screw turns freely and does not move the bow. Engaging the autofeed locks the feed screw, allowing the f...

  • Page 33

    Chapter 5, operating instructions: using the autofeed e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 29 figure 5-14. To double the feed rate, use a pliers to pull the secondary trip pin down until it snaps into place. Slide it back up into the cam wheel to set the feed rate back to the stan...

  • Page 34

    Goliath guillotine pipe saw 30 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company 3. With the saw running, pull out the lockout pin to release the feed lever. Figure 5-16. Pull out the lockout pin and release the feed lever to engage the autofeed. 4. The feed screw will turn until the autofeed ...

  • Page 35

    Chapter 5, operating instructions: operating the standard machine e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 31 figure 5-17. The hydraulic autofeed mechanism is shown. The feed can be driven using a wrench on the hex end of the clevis. O perating the s tandard m achine follow the instru...

  • Page 36

    Goliath guillotine pipe saw 32 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-18. Connect the hydraulic hoses to the con- nectors on the goliath. When the flow valve is in the bypass position (as shown), the saw motion is dis- abled. Clamping the saw to the workpiece important it i...

  • Page 37

    Chapter 5, operating instructions: operating the standard machine e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 33 figure 5-19. If necessary, turn the feed handle clock- wise to retract the saw bow before mounting the saw. 1. Attach the saw to a crane or lift as described in “lift- ing the...

  • Page 38

    Goliath guillotine pipe saw 34 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-21. Insert the chain cross pin into the screw hook. Tighten the clamp- ing chain as tight as you can get it with the end wrench. 4. Using a 2-1/2” end wrench supplied with the saw, tighten the chain tensi...

  • Page 39

    Chapter 5, operating instructions: operating the standard machine e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 35 operating the saw warning important always support the workpiece securely on both sides of the cutting location. Any unse- cured section of the work- piece could shift or fall...

  • Page 40

    Goliath guillotine pipe saw 36 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-25. Open the flow valve (up position) to engage the saw cutting motion. See “using the autofeed” earlier in this chapter. 5. To engage the cut, pull out the autofeed lockout pin to release the feed lever....

  • Page 41

    Chapter 5, operating instructions: operating the standard machine e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 37 figure 5-27. Turn the feed handle clockwise to retract the saw bow. (note that the handle can be mounted on either end of the feed screw. Turn it counter-clockwise if it is on...

  • Page 42

    Goliath guillotine pipe saw 38 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company 3. Remove the chain cross pin from the screw hook and unwrap the chain from the workpiece. 4. Carefully move the saw away from the workpiece with the crane. O perating the m achine with the t opside c ontrol u nit...

  • Page 43

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 39 figure 5-30. Hpu hose fittings on the back of the control unit. 3. Connect the cutting drive hose set from the machine or from the hose reel to the cuttin...

  • Page 44

    Goliath guillotine pipe saw 40 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-32. Connect the clamping drive hoses to the tcu (for machines with hydraulic clamping mecha- nism). 5. If your goliath guillotine is equipped with a hydraulic feed drive, connect the feed drive hose set t...

  • Page 45

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 41 figure 5-34. Connect the clamping drive hoses to the saw as shown. 2. Connect the cutting drive hoses from the tcu or hose reel to the fittings on the saw...

  • Page 46

    Goliath guillotine pipe saw 42 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-36. Connect the hydraulic autofeed drive hoses to the saw as shown. Clamping the saw to the workpiece 1. Position the saw at the cutting location on the pipe, with the saddle against the pipe surface. 2. ...

  • Page 47

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 43 figure 5-37. Before clamping, make sure that both clamping levers and the cutting lever are in the up position, and that the clamping direction lever is i...

  • Page 48

    Goliath guillotine pipe saw 44 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company 6. Close both clamping drive levers (up position) at the same time. The valves will hold pressure on the clamping drive to keep the saw clamped on the pipe. Figure 5-39. When the clamping drive is fully engaged (c...

  • Page 49

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 45 figure 5-41. Push the cutting drive lever down to open it. 3. Move the cutting drive speed lever up gradually. When sufficient flow reaches the saw, the s...

  • Page 50

    Goliath guillotine pipe saw 46 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-43. Set the cutting speed lever to the desired cutting speed. 3. If the saw begins to chatter or bind, slow the cutting speed lever. 4. When the cut is complete, set the cutting speed lever back to 0. Clo...

  • Page 51

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 47 you may need to remove the blade before retracting the bow. 5. Using the feed handle on the end of the feed screw, retract the saw bow fully from the work...

  • Page 52

    Goliath guillotine pipe saw 48 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-46. With the feed direction lever in the for- ward position, move the feed drive lever (shown here in the up position) down to start the drive. Then move the feed speed lever to start flow to the feed dri...

  • Page 53

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 49 figure 5-48. Cut at a slow feed rate until the blade parts through the wall of the pipe. 6. After the blade has parted the near wall, you can speed up the...

  • Page 54

    Goliath guillotine pipe saw 50 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company 9. Move the feed drive lever back to the up position. Figure 5-50. Move the feed drive lever up to stop the feed motion. 10. Set the cutting speed lever back to 0, and pull the cut- ting drive lever back up to the...

  • Page 55

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 51 figure 5-51. When the cut is complete, set the cutting speed lever back to 0. Then return the cutting drive lever to the off (up) position. 11. To reverse...

  • Page 56

    Goliath guillotine pipe saw 52 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 5-52. Set the clamping direction lever to the retract position. 3. Open both clamping drive levers (down position) at the same time to retract the autoclamp drive. When the clamp pressure equalizes with the...

  • Page 57

    Chapter 5, operating instructions: operating the machine with the topside control unit e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 53 figure 5-54. When the clamping drive is fully retracted (clamping pressure equals system pressure), return both clamping levers to the up position. 5. Set...

  • Page 58

    Goliath guillotine pipe saw 54 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 59: Chapter 6

    Chapter 6, routine maintenance e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 55 chapter 6 routine maintenance grease all grease points on the goliath guillotine every time you use the machine. G rease p oints grease the fittings in the following locations on the goliath: • two on top of th...

  • Page 60

    Goliath guillotine pipe saw 56 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 6-2. Fittings on the feed drive side of the frame. (the saw bow is fed all the way forward.) • two on the open side of the frame for the frame guide shaft—figure 6-3. Figure 6-3. Grease fittings for the fra...

  • Page 61

    Chapter 6, routine maintenance: grease points e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 57 figure 6-4. Fitting on the gear shaft housing. • nine on the feed drive assembly—figure 6-5: —two on the feed frame for the feed screw (one each end) —one on the feed slide housing for the feed s...

  • Page 62

    Goliath guillotine pipe saw 58 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company figure 6-5. There are two fittings on the ends of the feed frame (top photo), and six fittings on the feed shaft mount and one on the feed slide housing (bottom photo). Figure 6-6. There are two grease fittings on...

  • Page 63

    Chapter 6, routine maintenance: grease points e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 59 figure 6-7. Grease the bow guide plates on both sides of the frame (one side shown). Autoclamp lubrication • grease the clamp wheel fitting on the autoclamp arm. • apply grease to the autoclamp r...

  • Page 64

    Goliath guillotine pipe saw 60 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 65: Chapter 7

    Chapter 7, service and repair e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 61 chapter 7 service and repair the goliath guillotine does not have any user-serviceable parts. If the machine is not operating correctly, contact e.H. Wachs company service for repair. T roubleshooting refer to t...

  • Page 66

    Goliath guillotine pipe saw 62 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company table 1: goliath troubleshooting symptom potential cause solution machine loose on pipe (chain clamp) clamp nut not tight re-torque chain tension nut chain tensioner at max travel loosen tensioner and relocate cha...

  • Page 67: Chapter 8

    Chapter 8, parts list and ordering e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 63 chapter 8 parts list and ordering information p arts l ist refer to parts lists on the following pages for ordering spare and replacement parts. In this chapter p arts l ist a utofeed d rawing o rdering i n...

  • Page 68

    Goliath guillotine pipe saw 64 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company base machine qty. Part no. Description 1 04-045-00 handle, feed (model "d") 1 05-011-002 feed housing 1 05-011-013 feed tower 2 05-011-014 plate, feed tower rear end 1 05-011-015 plate, feed tower front end 2 05-0...

  • Page 69

    Chapter 8, parts list and ordering: parts list e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 65 1 06-052-369 plate, lifting arm 1 06-052-370 tube, lifting arm 1 06-052-371 bracket, lifting arm 2 97-009-07 retainer, pinion gear 1 98-037-011a frame, main 1 98-037-012 frame, bow 1 05-011-018 ...

  • Page 70

    Goliath guillotine pipe saw 66 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company 1 bearing, 2.3622 x 4.3307 ball 2 bearing, 2.0 x 1.25 x 1-1/8-12 thd. Cam 1 seal, 8.0 x 9.0 x .625 1 seal, 1.938 x 3.543 x .313 2 ref. Nut, 5/8 w. X 2.548-18 thd. Lock 1 ring, 3.0 x .061 external retaining 1 ring,...

  • Page 71

    Chapter 8, parts list and ordering: parts list e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 67 2 pin, 1/4 x 5/8 lg dowel 4 pin, 5/16" x 1-1/4" lg. Dowel 2 pin, 5/16" x 1-1/2" lg. Dowel 4 pin, 3/8" x 1-1/2" lg. Dowel 1 pin, 1/2" x 1" lg. Dowel 3 pin, 1/2" x 1-1/4" lg. Dowel 8 pin, 1/2 x 1-...

  • Page 72

    Goliath guillotine pipe saw 68 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company 1 98-037-040 worm, feed 1 98-037-041b gear, worm feed 1 98-037-043 pin, feed trip 1 98-037-044 shaft, feed 1 spring, .60 od x 2.500 lg. X .085 1 swing-bolt, 3/8-16 x 3-1/2 lg. 1 knob, 1-1/8 x 1-7/16 x 3/8-16 thd. ...

  • Page 73

    Chapter 8, parts list and ordering: autofeed drawing e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 69 a utofeed d rawing the following drawing illustrates the components of the hydraulic autofeed mechanism. 2 p06-150-040 spacer, feed drive positioning 1 p06-052-333 adapter, feed motor 39 #...

  • Page 74

    Goliath guillotine pipe saw 70 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 75

    Chapter 8, parts list and ordering: ordering information e.H. Wachs company part no. 06-150-520-man, rev. 0-0607 71 o rdering i nformation ordering replacement parts when ordering parts, refer to the parts lists in chapter 8. Please provide the part description and part number for all parts you are ...

  • Page 76

    Goliath guillotine pipe saw 72 part no. 06-150-520-man, rev. 0-0607 e.H. Wachs company.

  • Page 78

    E.H. Wachs company 600 knightsbridge parkway • lincolnshire, il 60069 847-537-8800 • www.Wachsco.Com.