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  5. Operator's Manual

Wacker Neuson 1001 Operator's Manual

Manual is about: Dumper

Summary of 1001

  • Page 1

    Operator's manual dumper 1001, 1501, 2001 machine type d01-04/d01-05/d05-02 edition 3.3 order no 1000184998 language us 1 0 0 0 1 8 4 9 9 8.

  • Page 2

    Dokumentationen documentations language order no operator's manual [us] 1000184998 spare parts list 1001 [de en fr] 1000164057 spare parts list 1501 [de en fr] 1000165936 spare parts list 2001 [de en fr] 1000184835 copyright © 2014 wacker neuson baumaschinen gmbh, hörsching printed in michigan, usa ...

  • Page 3: Table of Contents

    Ba 1001/1501/2001 us - edition 3.3 * ba12001us3_3ivz.Fm i-1 table of contents table of contents i introduction 1 important information on this operator’s manual ..................................................... 1-1 brief description ..................................................................

  • Page 4: Table of Contents

    I-2 ba 1001/1501/2001 us - edition 3.3 * * ba12001us3_3ivz.Fm table of contents performing maintenance and repairs ............................................................... 2-13 special hazards .......................................................................................................

  • Page 5: Table of Contents

    Ba 1001/1501/2001 us - edition 3.3 * ba12001us3_3ivz.Fm i-3 table of contents loading the machine ....................................................................................... 3-26 seat adjustment ................................................................................................

  • Page 6: Table of Contents

    I-4 ba 1001/1501/2001 us - edition 3.3 * * ba12001us3_3ivz.Fm table of contents checking v-belt tension ................................................................................... 5-18 retightening the v-belt ......................................................................................

  • Page 7: Table of Contents

    Ba 1001/1501/2001 us - edition 3.3 * ba12001us3_3ivz.Fm i-5 table of contents technical data (2001) 6 chassis .................................................................................................................. 6-12 engine ..................................................................

  • Page 8: Index

    I-6 ba 1001/1501/2001 us - edition 3.3 * * ba12001us3_3six.Fm index numerisch 14 .......................................................................................................... 3-8 a abbreviations ......................................................................................... 1-...

  • Page 9: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-1 introduction 1 introduction 1.1 important information on this operator’s manual please store the operator’s manual in the storage bin under the engine cover. This operator’s manual contains important information on how to work safely, correctly a...

  • Page 10: Introduction

    1-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction 1.2 brief description the model 1001/1501/2001 dumpers are self-propelled work machines. Get informed on and follow the legal regulations of your country. This machine is a versatile and powerful helper for moving earth, gravel and...

  • Page 11: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-3 introduction 1.4 ec declaration of conformity 1001 for all machines delivered before 29 december 2009 neuson eg-konformitätserklärung gemäß maschinen-richtlinie 98/37/eg, anhang ii a der unterzeichnende wacker neuson linz gmbh haidfeldstraße 37 a...

  • Page 12: Introduction

    1-4 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction 1.5 ec declaration of conformity 1001 for all machines delivered after 29 december 2009 ec declaration of conformity according to machine directive 2006/42/ec, appendix ii a manufacturer wacker neuson linz gmbh haidfeldstr. 37 4060...

  • Page 13: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-5 introduction 1.6 ec declaration of conformity 1501 for all machines delivered before 29 december 2009 neuson eg-konformitätserklärung gemäß maschinen-richtlinie 98/37/eg, anhang ii a der unterzeichnende wacker neuson linz gmbh haidfeldstraße 37 a...

  • Page 14: Introduction

    1-6 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction 1.7 ec declaration of conformity 1501 for all machines delivered after 29 december 2009 ec declaration of conformity according to machine directive 2006/42/ec, appendix ii a manufacturer wacker neuson linz gmbh haidfeldstr. 37 4060...

  • Page 15: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-7 introduction 1.8 ec declaration of conformity 2001 for all machines delivered before 29 december 2009 neuson eg-konformitätserklärung gemäß maschinen-richtlinie 98/37/eg, anhang ii a der unterzeichnende wacker neuson linz gmbh haidfeldstraße 37 a...

  • Page 16: Introduction

    1-8 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction 1.9 ec declaration of conformity 2001 for all machines delivered after 29 december 2009 ec declaration of conformity according to machine directive 2006/42/ec, appendix ii a manufacturer wacker neuson linz gmbh haidfeldstr. 37 4060...

  • Page 17: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-9 introduction 1.10 type labels and component numbers serial number the serial number is stamped on the machine chassis. It is also located on the type label. The type label is located at the rear right of the control stand. Type label information ...

  • Page 18: Introduction

    1-10 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction 1.11 other signs and symbols important type, quantity and position of the labels depend on options, country and machine. The following states signs and symbols that do not contain explanatory text and that are not explained in the...

  • Page 19: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-11 introduction meaning shows how the skip can be tilted out. Position on the engine cover meaning this label includes the serial number of the machine position at the front right of the chassis meaning value of sound power level according to the 2...

  • Page 20: Introduction

    1-12 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction meaning machine operation is only allowed if the rollbar is raised and locked, and if the seat belt is fastened. Position on the rops rollbar on the left in travel direction. Meaning caution – rotating or hot parts! Read the opera...

  • Page 21: Introduction

    Ba 1001/1501/2001 us – edition 3.3 * 12001b110.Fm 1-13 introduction label only with parking brake switch without lock meaning parking brake position (1501h-s, 1001) control stand meaning information on raising/lowering the skip position (1501h, 1001) on the engine cover meaning this label shows the ...

  • Page 22: Introduction

    1-14 ba 1001/1501/2001 us – edition 3.3 * * 12001b110.Fm introduction meaning loading the dumper position (2001) at the rear right on the chassis meaning maintenance prop position on the front chassis (1001, 1501) and on the swiveling console (2001) meaning identifies the design-specific machine spe...

  • Page 23: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-1 safety information 2 safety information 2.1 safety symbols found in this manual this is the safety alert symbol . It is used to alert you to potential personal hazards. • obey all safety messages that follow this symbol. Warnung danger danger ...

  • Page 24: Safety Information

    2-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information 2.2 warranty warranty claims must be submitted to your wacker neuson dealer only. This requires, among other things, following the instructions in this operator's manual. 2.3 designated use • the machine is intended for: •...

  • Page 25: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-3 safety information 2.4 general conduct and safety instructions conditions for use • the machine has been designed and built in accordance with state-of-the-art standards and recognized safety regulations. Nevertheless, its use can constitute a...

  • Page 26: Safety Information

    2-4 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information 2.5 general conduct and safety instructions organizational measures • the machine has been designed and built in accordance with state-of-the-art standards and the recognized safety regulations. Nevertheless, its use can c...

  • Page 27: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-5 safety information • spare parts must comply with the technical requirements specified by wacker neuson. Original spare parts can be relied to do so. • replace hydraulic hoses within stipulated and appropriate intervals even if no safety- rele...

  • Page 28: Safety Information

    2-6 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information 2.6 safety instructions regarding operation normal operation • avoid any operational mode that might be prejudicial to safety! • before beginning machine operation, familiarize yourself with the surroundings and circumstan...

  • Page 29: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-7 safety information • avoid any operation that might be a risk to machine stability! • on sloping terrain always adapt your travel speed to the prevailing ground conditions! Never change to lower gear on a slope but always before reaching it! •...

  • Page 30: Safety Information

    2-8 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information • never travel too close to the edges of pits, precipices, etc., since the pressure of the wheels on the ground can cause the edge to give way. If edges are secured sufficiently and a barrier prevents the ground from givin...

  • Page 31: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-9 safety information 2.7 staff qualifications and basic responsibilities user/owner responsibility • only allow trained and experienced individuals to travel, maintain or repair the machine. Never let unauthorized or underaged persons travel or ...

  • Page 32: Safety Information

    2-10 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information job site awareness • familiarize yourself with the surroundings and circumstances of the job site before beginning machine operation. Be aware of: • obstacles in the working and traveling area • the soil weight-bearing ca...

  • Page 33: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-11 safety information • apply the parking brake when parking the machine. If possible, do not park the dumper on slopes. If this cannot be avoided, use wheel chocks, etc. Lower the skip before leaving the dumper. Apply the parking brake only in ...

  • Page 34: Safety Information

    2-12 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information 2.9 trailering and transport trailers • even though the dumper is equipped with towing gear, it is not a tractor and may not be used as such in difficult terrain. • if the dumper is used on construction sites for towing t...

  • Page 35: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-13 safety information personal safety measures • brief the staff and the operator before beginning maintenance or repair. Appoint someone to supervise the activities. • always work in groups of two. Both persons must be trained on the machine—on...

  • Page 36: Safety Information

    2-14 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information • wear a safety harness when performing elevated maintenance. Keep all handles, steps, handrails, platforms, landings and ladders free from dirt, snow and ice. • always use specially designed or otherwise safety-oriented ...

  • Page 37: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-15 safety information gas, dust, steam, smoke • operate the machine only on adequately ventilated premises! Before starting internal combustion engines or operating fuel-operated heating systems on enclosed premises, make sure there is sufficien...

  • Page 38: Safety Information

    2-16 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information tires (wheel dumpers) • repair on the tires must be performed only by trained technical staff or by a wacker neuson service center. • malfunctioning tires reduce the machine's operational safety. Therefore, check the tire...

  • Page 39: Safety Information

    Ba 1001/1501/2001 us – edition 3.3 * 12001b210_us.Fm 2-17 safety information guidelines for fueling the engine when fueling the engine: • clean up any spilled fuel immediately. • refill the fuel tank in a well-ventilated area. • replace the fuel tank cap after refueling. When fueling the engine: • d...

  • Page 40: Safety Information

    2-18 ba 1001/1501/2001 us – edition 3.3 * * 12001b210_us.Fm safety information.

  • Page 41: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-1 operation 3 operation this chapter describes the controls, and contains information on the function and handling of the indicator lights and controls on the control stand. The pages stated in the table refer to the description of the controls. A ...

  • Page 42: Operation

    3-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation description of 1001/1501 components (overview) pos. Designation 1 rear chassis 2 front chassis 3 lift frame 4 articulated joint 5 operator seat 6 control stand 7 tilt console 8 engine cover 9 parallel lift 10 skip 11 lift cylinder 12 ...

  • Page 43: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-3 operation description of 1501s components (overview) pos. Designation 1 operator seat 2 control stand 3 skip 4 swivel centring 5 swiveling console 6 tilt cylinder 7 articulated joint 8 steering cylinder 9 rear chassis 10 engine cover.

  • Page 44: Operation

    3-4 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation 3.1 description of 2001s components (overview) pos. Designation 1 rear chassis 2 front chassis 3 swiveling console 4 articulated joint 5 operator seat 6 control stand 7 mudguard 8 engine cover 9 swivel centring 10 skip 11 swiveling cy...

  • Page 45: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-5 operation 3.2 description of 2001 sle components pos. Designation 1 lift frame 2 lift cylinder 3 bucket cylinder 4 bucket 5 fastening mount 6 articulation (large) 7 articulation (small).

  • Page 46: Operation

    3-6 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation 3.3 1001/1501/1501s operating equipment up to serial no. Ab ... Driving direction lever 6 7 8 9 10 11 12 13 3 pos. Designation 1 accelerator pedal 14 hour meter 2 parking brake 15 fuel level indicator 3 preheating start switch 16 leve...

  • Page 47: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-7 operation 3.4 1001/1501/1501s operating equipment from serial no. Ab ... Pos. Designation 1 accelerator pedal 14 hydraulic oil filter indicator light 2 service brake 15 preheating indicator light 3 parking brake 16 hour meter 4 preheating start s...

  • Page 48: Operation

    3-8 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation 3.5 2001/2001sle operating equipment 4 21 6 7 8 9 10 11 12 13 14 15 16 17 1st row of indicator lights 2nd row of indicator lights 3rd row of indicator lights 3 19 20 5 1 18 23 2 22 24 25 pos. Designation pos. Designation 1 accelerator...

  • Page 49: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-9 operation 3.6 putting into operation safety instructions • use footholds and handles to access and leave the machine • never use control elements as handles • never get on a moving machine. Never jump off the machine putting into operation for th...

  • Page 50: Operation

    3-10 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation check lists the checklists below are intended to assist you in checking and monitoring the machine before, during and after operation. These checklists cannot claim to be exhaustive; they are merely intended as an aid for you in fulf...

  • Page 51: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-11 operation operation checklist after starting the engine and during operation, check and observe the following points: “parking” checklist check and observe the following points when parking the machine: no. Question ✔ 1 anyone in the danger zone...

  • Page 52: Operation

    3-12 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation 3.7 machine travel preheating start switch (overview) accelerator pedal (overview) the accelerator pedal controls the engine speed as follows: • speed can be set continuously with accelerator pedal 25 ☞ press down the accelerator ped...

  • Page 53: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b320.Fm 3-13 operation indicator lights and warning lights (overview) 14 indicator light (red) – hydraulic oil filter indicates inadmissibly high pressure in the hydraulic return line to the reservoir. In this case: ☞ have the hydraulic oil return filter che...

  • Page 54: Operation

    3-14 ba 1001/1501/2001 us – edition 3.3 * * 12001b320.Fm operation 13 not assigned 10 indicator light (red) – parking brake illuminates if the parking brake is applied! In this case: ☞ actuate lever 2 to release the parking brake indicator light (blue) – high beam illuminates if high beam is on. War...

  • Page 55: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-15 operation mirrors (option) warnung warning w accident hazard if mirrors are adjusted incorrectly! Can cause severe injury or death. • use safety-oriented ladders and work platforms for adjustment work on the machine. • never use machine parts or...

  • Page 56: Operation

    3-16 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation stvo accessories (option) scope of delivery of stvo accessories: • headlights and rear lights • turn indicators and clearance lights • reversing light and reflectors • numberplate console and light • wheel chock • control lever lock ...

  • Page 57: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-17 operation • do not run the starter for more than 10 seconds • wait about 1 minute so the battery can recover before trying again procedure after you have completed the starting preparations: ☞ insert the starting key in preheating start switch 3...

  • Page 58: Operation

    3-18 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.14 travel interlock scope of delivery a : starting key (blue, 2 pieces) b : master key (red) important keys can be coded or deleted only with the master key. A new travel interlock must be installed if the master key is lost. Codin...

  • Page 59: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-19 operation when the engine has started ... ☞ check whether all indicator lights have gone out: ☞ let the engine warm up at cold temperatures: ☞ increase the engine speed slowly ☞ do not run the engine at full load until it has reached its operati...

  • Page 60: Operation

    3-20 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation special instructions for traveling on public roads • the machine is subject to the applicable legal regulations of your country. • also observe the applicable regulations for accident prevention of your country. Checks before traveli...

  • Page 61: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-21 operation ☞ selection of travel direction ☞ stop the machine. ☞ press brake pedal 2 or apply the parking brake – see chapter parking brake on page 3-22. ☞ set travel direction lever b to the required position. ☞ release the brake and press accel...

  • Page 62: Operation

    3-22 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation parking brake warnung warning w accident hazard! Do not apply the parking brake during machine travel. Can cause severe injury or death. • apply the parking brake only at machine standstill. 1001/1505 (switch without lock): to apply:...

  • Page 63: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-23 operation 3.15 hazard warning system pressing switch 39 switches the hazard warning system on and off. Rotating beacon (option) the rotating beacon is switched on as soon as the starting key is in position 1 . Important observe the legal regulat...

  • Page 64: Operation

    3-24 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation driving on slopes with a loaded skip proceed as follows to prevent the machine from tipping over or slipping sideways: ☞ when driving on slopes (> 20 %) with a loaded skip, the skip must always face uphill since the heavier part of t...

  • Page 65: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-25 operation parking the machine important always park the machine on firm ground! ☞ select a level surface ☞ stop the machine ☞ move travel lever a to neutral position ☞ lower the skip ☞ apply the parking brake ☞ switch off the starter ☞ if parkin...

  • Page 66: Operation

    3-26 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation loading the machine warnung warning w injury hazard when loading the machine! Can cause severe injury or death. • leave the machine before the loading operation and only get onto it again after finishing the loading operation. Notice...

  • Page 67: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-27 operation 3.17 seat adjustment warnung warning w accident hazard! Do not change the seat position when trav- eling or operating. Can cause severe injury or death. • adjust the operator seat only at machine standstill and with the brake applied. ...

  • Page 68: Operation

    3-28 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.18 seat belt warnung warning w personal injury hazard! Do not travel or operate with the seat belt unbuckled. Can cause severe injury or death. • operating the machine without fastening the seat belt is prohibited under all circums...

  • Page 69: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-29 operation unfastening the seat belt: ☞ unfasten seat belt a as follows: • hold the seat belt • press red button d on buckle c ➥ latch b is released from buckle c by spring pressure • slowly return the seat belt to the retractor engine cover open...

  • Page 70: Operation

    3-30 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.19 working with the machine general safety instructions • never travel up to the edge of a pit from outside – danger of cave-in! • do not travel under projecting earth. Stones or the projecting earth can fall onto the machine. • wh...

  • Page 71: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-31 operation 3.20 skip operation important the working speed of the skip is set with the travel of the control lever and with the accelerator pedal. Operation of high-tip skip (1001/1501h) swivel skip operation (1501s/option) swivel skip operation ...

  • Page 72: Operation

    3-32 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation swivel skip and loader unit operation (2001sle) switch position 1: loader unit operation switch position 2: skip operation switch position 2: switch position 1: switch position 1: fig. 52: switch position sle (2001) 1 2 fig. 53: swiv...

  • Page 73: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-33 operation 3.21 loader unit (option 2001) warnung warning w crushing hazard! Falling objects. Can cause severe injury or death. • do not perform jerky movements with the lift frame and bucket to avoid throw- ing material over the skip. Important ...

  • Page 74: Operation

    3-34 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.22 rollbar warnung warning w personal injury hazard when operating the machine with a lowered rollbar. Can cause severe injury or death. • machine operation is only allowed if the rollbar is raised and locked, and if the seat belt ...

  • Page 75: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-35 operation 3.23 towing 1001/1501/2001 in order to tow away the dumper, the high-pressure circuit on the hydrostatic pump must be opened and the hydraulic parking brake on both rear wheel motors must be released. Opening the high-pressure circuit ...

  • Page 76: Operation

    3-36 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.24 releasing the hydraulic parking brake 1001/1501 ☞ remove both extraction units (2) installed on the rear axle body to release the hydraulic parking brake (1). Remove hexagon head screw (3) m12x35 (ws 19) to this effect. ☞ remove...

  • Page 77: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-37 operation 3.26 releasing the hydraulic parking brake 2001 ☞ remove both extraction units (2) installed at the front on the mudguard to release the hydraulic parking brake (1). Remove hexagon head screw (3) m12x35 (ws 19) to this effect. ☞ remove...

  • Page 78: Operation

    3-38 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.27 center-pivot prop warnung warning w crushing hazard if the skip is not supported correctly! Can cause severe injury or death. • support the skip before performing maintenance. The center-pivot prop connects the front and rear ch...

  • Page 79: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-39 operation fasten control lever lock a with split pin b . Locking the control levers (2001) fold back control lever lock a . Fasten control lever lock a with split pin b . Fig. 63: locking the control levers (1001/1501) b a fig. 64: locking the c...

  • Page 80: Operation

    3-40 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation 3.29 lifting the machine safety instructions • the crane and the lifting gear must have suitable dimensions. • crane handling the machine requires suitable lifting gear. • secure the machine against unintentional movement! Warnung wa...

  • Page 81: Operation

    Ba 1001/1501/2001 us – edition 3.3 * 12001b330.Fm 3-41 operation 1001/1501/1501 s raise the dumper by hitching the lifting gear onto the eyelet. Do not hitch the lifting gear onto the handle. • fold in the center-pivot prop when raising the machine. 2001/2001 sle raise the dumper by hitching the lif...

  • Page 82: Operation

    3-42 ba 1001/1501/2001 us – edition 3.3 * * 12001b330.Fm operation • stop and park the machine important the manufacturer’s warranty shall not apply to accidents or damage caused by loading or transporting. Tying down the machine warnung warning w accident hazard due to incorrect loading! Can cause ...

  • Page 83: Malfunctions

    Ba 1001/1501/2001 us – edition 3.3 * 12001b410.Fm 4-1 malfunctions 4 malfunctions the information given in this chapter is provided for maintenance personnel, for fast and reliable detection of malfunctions and their appropriate repair. Repairs must only be performed by authorized personnel. 4.1 eng...

  • Page 84: Malfunctions

    4-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b410.Fm malfunctions engine smoke blue oil level too high 5-10 machine inclination too high (max. 25°) white engine starting temperature too low fuel grade does not comply with specifications 5-32 wrong valve clearance malfunctioning fuel injector blac...

  • Page 85: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-1 maintenance 5 maintenance 5.1 introduction operational readiness and the service life of machines are heavily dependent on maintenance. It is therefore in the interest of the machine owner to perform the mandatory maintenance. Before performing s...

  • Page 86: Maintenance

    5-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance 5.2 brake test important do not put the machine into operation if a brake test gives a negative result or if there are doubts as to the correct brake function. Contact a wacker neuson service center and have the malfunction rectifie...

  • Page 87: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-3 maintenance high-tip skip maintenance prop (1001/1501h) remove split pin b and pin c . Slowly lower the lift frame until maintenance prop a is firmly in its position. Swivel skip maintenance prop (1501s/option) remove split pin b and pin c . Slow...

  • Page 88: Maintenance

    5-4 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance swivel skip maintenance prop 2001s remove split pin b and pin c . Slowly lower the skip until maintenance prop a is firmly in its position. Fig. 75: swivel skip maintenance prop 2001s a b c fig. 76: swivel skip maintenance prop 2001...

  • Page 89: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-5 maintenance 5.3 fuel system specific safety instructions warnung warning w explosion hazard when handling fuel! Can cause severe burns or death. • before refueling, stop the engine and remove the starting key. • never perform work on the fuel sys...

  • Page 90: Maintenance

    5-6 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance environment use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner. Important do not run the fuel tank completely dry. Otherwise, air is drawn into the fu...

  • Page 91: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-7 maintenance stationary fuel pumps general only refuel from stationary fuel pumps. Fuel from barrels or cans is usually dirty. Even the smallest particles of dirt can cause • increased engine wear • malfunctions in the fuel system and • reduced ef...

  • Page 92: Maintenance

    5-8 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance bleed the fuel system as follows: ☞ fill the fuel tank ☞ turn the starting key to the first position ☞ wait about 5 minutes while the fuel system bleeds itself automatically ☞ start the engine if the engine runs smoothly for a while...

  • Page 93: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-9 maintenance replacing the fuel filter environment use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner. Removing the fuel filter (d) ☞ close fuel cock b ☞ loosen unio...

  • Page 94: Maintenance

    5-10 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance 5.4 engine lubrication system notice engine damage and loss of output in case of insufficient engine oil level, or wrong engine oil! ☞ have the oil changed by a wacker neuson service center – see chapter 5.16 maintenance plan 2001 ...

  • Page 95: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-11 maintenance adding engine oil notice too much or incorrect engine oil can cause engine damage! For this reason: ☞ do not add engine oil above the max mark of oil dipstick 81/ a ☞ use only the specified engine oil important in order to avoid engi...

  • Page 96: Maintenance

    5-12 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance 5.5 engine and hydraulics cooling system the oil/water radiator is located in the engine compartment, behind the engine. It cools the diesel engine, and the hydraulic oil of the drive and operating hydraulics. The coolant reservoir...

  • Page 97: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b510.Fm 5-13 maintenance checking the coolant level/adding coolant warnung warning w burn hazard! The engine coolant is under pressure at high temperature. Can cause severe injury or death. • wait at least 15 minutes after stopping the engine. • wear protect...

  • Page 98: Maintenance

    5-14 ba 1001/1501/2001 us – edition 3.3 * * 12001b510.Fm maintenance checking the coolant level ☞ proceed as follows: • park the machine on level ground • stop the engine! • remove the key and carry it with you • let the engine and the coolant cool down • open the engine cover • check the coolant le...

  • Page 99: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b520.Fm 5-15 maintenance 5.6 air filter (1001/1501: up to serial no. Ea01742) notice the filter cartridge will be damaged if it is washed or brushed out! Bear in mind the following to avoid premature engine wear! ☞ do not clean the filter cartridge ☞ replace...

  • Page 100: Maintenance

    5-16 ba 1001/1501/2001 us – edition 3.3 * * 12001b520.Fm maintenance replacing the filter • replace filter a as follows: ☞ stop the engine ☞ remove the key and carry it with you ☞ let the engine cool down ☞ open the engine cover ☞ remove dirt and dust from the air filter and the area around the air ...

  • Page 101: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b520.Fm 5-17 maintenance 5.7 air filter (1001/1501: from serial no. Ea01743) replacing the air filter the air filter elements must be replaced: • if the yellow piston b in dirt indicator a reaches the red service mark c . • every 1000 operating hours or once...

  • Page 102: Maintenance

    5-18 ba 1001/1501/2001 us – edition 3.3 * * 12001b520.Fm maintenance 5.8 v-belt warnung warning w personal injury hazard due to rotating parts! Can cause severe injury or death. • stop the engine before performing inspection work in the engine compartment. • disconnect the battery. • let the engine ...

  • Page 103: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b520.Fm 5-19 maintenance retightening the v-belt notice overtightening the v-belt can damage the v-belt, the v-belt guide and the water pump bearing. Avoid contact of oil, grease or similar substances with the v-belt. ☞ checking v-belt tension – see checking...

  • Page 104: Maintenance

    5-20 ba 1001/1501/2001 us – edition 3.3 * * 12001b520.Fm maintenance 5.9 hydraulic system specific safety instructions • release the pressure in all lines carrying hydraulic oil prior to any maintenance and repair work. To do this: • lower all hydraulically controlled attachments • move all control ...

  • Page 105: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b520.Fm 5-21 maintenance checking the hydraulic oil level notice do not add oil if the oil level is above the full mark, otherwise the hydraulic system can be damaged and oil can escape. ☞ check the hydraulic oil level each time the machine is put into opera...

  • Page 106: Maintenance

    5-22 ba 1001/1501/2001 us – edition 3.3 * * 12001b520.Fm maintenance adding hydraulic oil warnung warning w high pressure hydraulic oil ejection hazard! Removing the filler plug can cause oil to escape. Can cause severe injury or death. • carefully unscrew the plug to slowly reduce the pressure insi...

  • Page 107: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b520.Fm 5-23 maintenance changing hydraulic oil important only change the hydraulic oil if it is warm (about 50 °c/122 °f). Lower the skip in center position before draining the oil (dumper in straight- ahead position). ☞ open the drain plug to let the oil d...

  • Page 108: Maintenance

    5-24 ba 1001/1501/2001 us – edition 3.3 * * 12001b520.Fm maintenance important information on the use of biodegradable oil • use only the biodegradable hydraulic fluids which have been tested and approved by wacker neuson gmbh. Always contact wacker neuson for the use of other products that have not...

  • Page 109: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b520.Fm 5-25 maintenance checking hydraulic pressure lines specific safety instructions warnung warning w high pressure hydraulic oil ejection hazard when checking hydraulic pressure lines. Can cause severe injury or death. • always consult a doctor immediat...

  • Page 110: Maintenance

    5-26 ba 1001/1501/2001 us – edition 3.3 * * 12001b530.Fm maintenance 5.10 tires tire wear can vary according to work and ground conditions. Warnung warning w accident hazard due to incorrect tire repairs! Can cause severe injury or death. • all repair work on tires and rims may only be performed by ...

  • Page 111: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b530.Fm 5-27 maintenance wheel change notice the wheels are heavy and can damage the threads on the wheel studs if they are handled incorrectly! ☞ use suitable assembly tools, such as covering sleeves for the studs, a jack, etc. Notice fitting narrow tires i...

  • Page 112: Maintenance

    5-28 ba 1001/1501/2001 us – edition 3.3 * * 12001b530.Fm maintenance 5.11 electrical system specific safety instructions • the battery contains sulfuric acid! This acid must not be allowed to come into contact with the skin, the eyes, clothing or the machine therefore when recharging or working near...

  • Page 113: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b530.Fm 5-29 maintenance instructions concerning specific components cables, bulbs and fuses always observe the following instructions: • malfunctioning components of the electrical system must always be replaced by a wacker neuson service center. Bulbs and ...

  • Page 114: Maintenance

    5-30 ba 1001/1501/2001 us – edition 3.3 * * 12001b530.Fm maintenance 5.12 general maintenance cleaning cleaning the machine is divided into 2 separate areas: • exterior of the machine • engine compartment the wrong choice of cleaning equipment and agents can impair the operating safety of the machin...

  • Page 115: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b530.Fm 5-31 maintenance exterior of the machine notice cleaning the machine can cause engine damage. ☞ protect the engine against humidity the following articles are generally suitable: • high-pressure cleaner • steam jet engine compartment warnung warning ...

  • Page 116: Maintenance

    5-32 ba 1001/1501/2001 us – edition 3.3 * * 12001b530.Fm maintenance 5.13 engine/machine fluids and lubricants (1001 and 1501) component/application fluid/lubricant specification season/tempera- ture capacities 1 diesel engine engine oil api cd, cf, cf-4, ci-4 − 20 °c ( − 4 °f) +40 °c (104 °f) 3.4 l...

  • Page 117: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b530.Fm 5-33 maintenance oil grades for the diesel engine, depending on temperature engine oil grade ambient temperature (°c) °c -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 sae 10w sae 20w sae 10w-30 api cd, cf, cf-4, ci-4 acea: e3, e4, e5 sae 10w-40 sae 15w-40 ...

  • Page 118: Maintenance

    5-34 ba 1001/1501/2001 us – edition 3.3 * * 12001b530.Fm maintenance 5.14 engine/machine fluids and lubricants (2001) component/application fluid/lubricant specification season/temperature capacities 1 diesel engine engine oil q8 t660, sae10w-40 2 − 20 °c ( − 4 °f) +40 °c (104 °f) 5.25 l (1.4 gal) h...

  • Page 119: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b530.Fm 5-35 maintenance oil grades for the diesel engine, depending on temperature engine oil grade ambient temperature (°c) °c -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 sae 10w sae 20w sae 10w-30 api: ch4, ce/sj acea: a3, b3, e3 sae 10w-40 sae 15w-40 sae 20 ...

  • Page 120: Maintenance

    5-36 ba 1001/1501/2001 us – edition 3.3 * * 12001b540.Fm maintenance 5.15 maintenance plan 1001 – 1501 (overview) work description for servicing and maintenance on the attachment, p lease refer to the ope ration and maintenance manual of the attachment manufacturer as well. Maintenance plan/ope rati...

  • Page 121: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * * 12001b540.Fm 5-37 maintenance clean and adjust the fuel injection p ump 7 ●● check and adjust the injection pressure of the in jection nozzles, clea n the injection needle s/nozzles ●● check and adjust injection time 8 ●● empty diesel fuel tank 9 ●● check batte...

  • Page 122: Maintenance

    5-38 ba 1001/1501/2001 us – edition 3.3 * * 12001b540.Fm maintenance functional check ( ): check the function of the following asse mblies/components. Rectify if necessa ry: • lights, signaling system, acoustic warn ing system 11 ●● ● leakage check ( ): check for tightness, leaks and chafing: pi pes...

  • Page 123: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * * 12001b540.Fm 5-39 maintenance maint ena nce 5.16 maintenance plan 2001 (overview) work description for servicing and maintenance on the attachment, p lease refer to the ope ration and maintenance manual of the attachment manufacturer as we ll. Maint enan ce pla...

  • Page 124: Maintenance

    5-40 ba 1001/1501/2001 us – edition 3.3 * * 12001b540.Fm maintenance che ck v-b elt con diti on and tens ion ●● rep lac e the v-bel t ●● che ck the e xha ust sy ste m for d ama ge a nd con diti on ●● che ck val ve c lea ranc e, a djus t if nec ess ary ●● fu el i njec tio n pu mp ●● in jec tion and p...

  • Page 125: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * * 12001b540.Fm 5-41 maintenance 1. Ch ec k injection nozz les and valves ever y second ti me 1500 o/h servicing is performed 2. Fi rst c hec k at 50 o/h , then every 500 o/h functional check ( ): check the function of the following asse mblies/components. Rectify...

  • Page 126: Maintenance

    5-42 ba 1001/1501/2001 us – edition 3.3 * * 12001b560.Fm maintenance 5.17 lubrication plan 1001/1501h (high-tip skip) lower the red maintenance prop before performing maintenance with a raised lift frame – see high-tip skip maintenance prop (1001/1501h) on page 5-3. 5 7 5 6 1 2 3 2 9 7 7 9 8 8 7 4 3...

  • Page 127: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b560.Fm 5-43 maintenance pos. Designation interval quantity 1 accelerator pedal daily 1 2 steering cylinder daily 2 3 articulated joint (vertical) daily 2 4 articulated joint (horizontal) daily 1 5 lift cylinder daily 4 6 connecting rods daily 4 7 lift frame...

  • Page 128: Maintenance

    5-44 ba 1001/1501/2001 us – edition 3.3 * * 12001b560.Fm maintenance 5.18 lubrication plan 1501s (swivel skip) lower the red maintenance prop before performing maintenance with a raised lift frame – see chapter swivel skip maintenance prop (1501s/option) on page 5-3 6 1 3 7 9 9 7 2 2 3 8 8 4 6 5 5 5...

  • Page 129: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b560.Fm 5-45 maintenance pos. Designation interval quantity 1 accelerator pedal daily 1 2 steering cylinder daily 2 3 articulated joint (vertical) daily 2 4 articulated joint (horizontal) daily 1 5 swiveling cylinder daily 4 6 swivel lock daily 2 7 live ring...

  • Page 130: Maintenance

    5-46 ba 1001/1501/2001 us – edition 3.3 * * 12001b560.Fm maintenance 5.19 lubrication plan 2001 (swivel skip) lower the red maintenance prop before performing maintenance with a raised lift frame – see chapter swivel skip maintenance prop 2001s on page 5-4. 1 6 3 1 6 3 4 3 4 5 3 4 4 7 2 2.

  • Page 131: Maintenance

    Ba 1001/1501/2001 us – edition 3.3 * 12001b560.Fm 5-47 maintenance grease nipple b is located under base plate a . Removing it requires opening the engine cover first – see chapter engine cover on page 3-29 remove the screws of the base plate with a suitable tool and apply grease to grease nipple b ...

  • Page 132: Maintenance

    5-48 ba 1001/1501/2001 us – edition 3.3 * * 12001b560.Fm maintenance.

  • Page 133: 6.1

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-1 technical data (1001 – 1501) 6 technical data (1001 – 1501) 6.1 chassis sturdy steel sheet chassis, rubber-mounted engine 6.2 engine engine model 1001 up to ac000335 from ab100001h models 1501/1501s up to ac000101 from ab150001h/ab150002d product...

  • Page 134: 6.3

    6-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (1001 – 1501) 6.3 traveling drive 1001 6.4 traveling drive 1501 6.5 brakes 6.6 steering system variable displacement pump 1001 (up to bb001360) 1001 (from ab100001h) design axial piston pump axial piston variable displace- ment p...

  • Page 135: 6.7

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-3 technical data (1001 – 1501) 6.7 operating hydraulics 6.8 loader unit 6.9 travel specifications operating hydraulics models 1501/1501s hydraulic pump flow rate 18 l/min (4.8 gal/min) control valve 2 sections max. Operating pressure 170 bar (2,466...

  • Page 136: 6.10 Electrical System

    6-4 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (1001 – 1501) 6.10 electrical system fuse box (up to ac000101) relays (up to ac000101) the relays are located in the relay box under the control stand, next to the swiveling console fuse box (from ab150001h/150002d) the fuse box ...

  • Page 137

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-5 technical data (1001 – 1501) relays (from ab150001h/150002d) fig. 105: fuse box f3 f4 f5 f6 f8 f9 f10 f7 fuse no. Rated current (a) protected circuit f 3 10 a – cutoff solenoid, cutoff solenoid time lag relay f 4 15 a – machine travel solenoid va...

  • Page 138: 6.11 Tires 1001/1501

    6-6 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (1001 – 1501) 6.11 tires 1001/1501 6.12 noise levels important measurement of sound power level according to ec directive 2000/14 ec. Operator-perceived noise level measured according to ec directives 84/532/ eec, 89/514/eec and ...

  • Page 139

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-7 technical data (1001 – 1501) • work site: organization, preparation, surroundings, weather conditions and material. • machine: version, seat quality, quality of suspension system, attachments and condition of attachments. Precise indications on t...

  • Page 140

    6-8 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (1001 – 1501) • use a machine with a suspension system (operator seat, for example). • enable the hydraulic oscillation damping if the machine is equipped with tracks. • if the machine is not equipped with hydraulic oscillation d...

  • Page 141: 6.15 Dimensions Model 1001

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-9 technical data (1001 – 1501) 6.15 dimensions model 1001 fig. 107: machine dimensions (model 1001) main data model 1001 dead weight 1165 kg (2,569 lbs) overall height 2580 mm (8'-6'') overall height with lowered rollbar 2080 mm (82 in) overall hei...

  • Page 142: 6.16 Dimensions Model 1501

    6-10 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (1001 – 1501) 6.16 dimensions model 1501 fig. 108: machine dimensions (model 1501) main data model 1501 dead weight 1226 kg (2,703 lbs) overall height 2550 mm (8'-4'') overall height with lowered rollbar 2000 mm (79 in) overall ...

  • Page 143: 6.17 Dimensions Model 1501S

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-11 technical data (1001 – 1501) 6.17 dimensions model 1501s fig. 109: machine dimensions (model 1501s) main data model 1501s dead weight 1210 kg (2,668 lbs) overall height 2550 mm (8'-4'') overall height with lowered rollbar 2000 mm (79 in) overall...

  • Page 144: Technical Data (2001)

    6-12 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (2001) 6 technical data (2001) 6.1 chassis sturdy steel sheet chassis, rubber-mounted engine 6.2 engine engine model 2001 american tier 2 american tier 3 product yanmar diesel engine type 3tnv82v-dnsv 3tnv82a-bdnsv design water-...

  • Page 145: Technical Data (2001)

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-13 technical data (2001) 6.3 traveling drive 6.4 brakes 6.5 steering system 6.6 operating hydraulics variable displacement pump model 2001 design axial piston pump flow rate 168 l/min (44 gal/min) max. Operating pressure 420 bar (6,092 psi) boost p...

  • Page 146: Technical Data (2001)

    6-14 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (2001) 6.7 loader unit 6.8 travel specifications 6.9 electrical system fuse box the fuse box is located on the right under the engine cover. Loader unit model 2001 model 2001 (special skip) model 2001 sle skip capacity struck 93...

  • Page 147: Technical Data (2001)

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-15 technical data (2001) relays the relays are located in the relay box on the right under the engine cover. Fig. 111: relay box 2001 4 5 6 8 7 3 1 2 10 9 number type designation 1 f 1 main fuse (50 a) 2 f 2 main fuse (40 a) 3 k7.1 start clearance ...

  • Page 148: Technical Data (2001)

    6-16 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (2001) 6.10 tires 6.11 coolant compound table 6.12 noise levels important measurement of sound power level according to ec directive 2000/14 ec. Operator-perceived noise level measured according to ec directives 84/532/ eec, 89/...

  • Page 149: Technical Data (2001)

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-17 technical data (2001) • work site: organization, preparation, surroundings, weather conditions and material. • machine: version, seat quality, quality of suspension system, attachments and condition of attachments. Precise indications on the vib...

  • Page 150: Technical Data (2001)

    6-18 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (2001) • use a machine with a suspension system (operator seat, for example). • enable the hydraulic oscillation damping if the machine is equipped with tracks. • if the machine is not equipped with hydraulic oscillation damping...

  • Page 151: Technical Data (2001)

    Ba 1001/1501/2001 us – edition 3.3 * 12001b610.Fm 6-19 technical data (2001) 6.14 dimensions model 2001 fig. 112: machine dimensions (model 2001) main data model 2001 dead weight 1810 kg (3,990 lbs) overall height 2650 mm (8'-8'') overall height with lowered rollbar 1850 mm (73 in) overall height wi...

  • Page 152: Technical Data (2001)

    6-20 ba 1001/1501/2001 us – edition 3.3 * * 12001b610.Fm technical data (2001).

  • Page 153: 7.1

    Ba 1001/1501/2001 us – edition 3.3 * 12001b710.Fm 7-1 safety instructions for operation of earth moving machines 7 safety instructions for operation of earth moving machines 7.1 preliminary remark the following machines are designated as earth moving machines: • excavators • loaders • backhoe loader...

  • Page 154: 7.3

    7-2 ba 1001/1501/2001 us – edition 3.3 * * 12001b710.Fm safety instructions for operation of earth 7.3 general 7.3.1 earth moving machines may be driven and serviced only by persons who meet the following requirements: • physically and mentally suited for this work • persons have been instructed in ...

  • Page 155: 7.4

    Ba 1001/1501/2001 us – edition 3.3 * 12001b710.Fm 7-3 safety instructions for operation of earth moving machines 7.4 danger zone 7.4.1 all persons must stay clear of the danger zone of the earth moving machine. The danger zone is the area around the earth moving machine in which persons are at risk ...

  • Page 156: 7.6

    7-4 ba 1001/1501/2001 us – edition 3.3 * * 12001b710.Fm safety instructions for operation of earth 7.6 operation 7.6.1 general 7.6.1.1 machine operators must be appointed by the contractor for driving and servicing the earth moving machine. 7.6.1.2 controls (operating elements) may be actuated by th...

  • Page 157

    Ba 1001/1501/2001 us – edition 3.3 * 12001b710.Fm 7-5 safety instructions for operation of earth moving machines 7.6.3.10 when driving on slopes, select a route that will enable you to brake the earth mov- ing machine safely. 7.6.3.11 avoid reversing over longer distances. 7.6.3.12 earth moving mach...

  • Page 158

    7-6 ba 1001/1501/2001 us – edition 3.3 * * 12001b710.Fm safety instructions for operation of earth 7.6.7 working in the area of underground electric lines 7.6.7.1 before excavating with earth moving machines, find out whether there are any underground electric lines on the job site that might put pe...

  • Page 159

    Ba 1001/1501/2001 us – edition 3.3 * 12001b710.Fm 7-7 safety instructions for operation of earth moving machines 7.6.8.5 in case of a current transfer or if the machine touches a live wire, the following rules apply: • do not leave the control stand • warn others against approaching and touching the...

  • Page 160: 7.7

    7-8 ba 1001/1501/2001 us – edition 3.3 * * 12001b710.Fm safety instructions for operation of earth 7.6.11.3 the load must be secured so as to prevent it from falling or slipping. 7.6.11.4 persons guiding the load or securing it must stay in visual contact with the machine operator. 7.6.11.5 the mach...

  • Page 161

    Ba 1001/1501/2001 us – edition 3.3 * 12001b710.Fm 7-9 safety instructions for operation of earth moving machines 7.7.9 before replacing the bucket blades of scrapers, ensure that the buckets are set down on a base avoiding tipping or damage. 7.7.10 maintenance and repair work on scraper buckets may ...

  • Page 162: 7.8

    7-10 ba 1001/1501/2001 us – edition 3.3 * * 12001b710.Fm safety instructions for operation of earth 7.8 towing and transporting 7.8.1 tow the earth moving machine only with a towing facility of sufficient size. 7.8.2 use the towing points, such as eyelets, hooks, etc., prescribed by the manufacturer...

  • Page 163

    Wacker neuson linz gmbh keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products that have already been delivered and that w...

  • Page 164

    Order no. 1000184998 language us important: for spare parts information, please see your wacker neuson dealer, or visit the wacker neuson website at http://www.Wackerneuson.Com/. Wichtig! Informationen über ersatzteile erhalten sie von ihrem wacker neuson händler oder besuchen sie die wacker neuson ...