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Wacker Neuson CARB Operator's Manual

Summary of CARB

  • Page 1

    Generator gp 6600a gps 6600a carb operator’s manual 0171950en 002 0609 0 1 7 1 9 5 0 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3

    Wc_tx000001gb.Fm 3 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. Foreword this manual provides information and proce...

  • Page 4

    Wc_tx000001gb.Fm 4.

  • Page 5: Gp/gps 6600A

    Gp/gps 6600a table of contents 5 foreword 3 1. California evaporative emission control warranty statement 7 2. Safety information 9 2.1 laws pertaining to spark arresters ...................................................... 9 2.2 operating safety ......................................................

  • Page 6: Table of Contents

    Table of contents gp/gps 6600a wc_bo0171950en_002toc.Fm 6 4. Maintenance 34 4.1 engine maintenance ............................................................................34 4.2 periodic maintenance schedule ..........................................................34 4.3 engine oil ...............

  • Page 7

    California evaporative emission control warranty statement 7 1. California evaporative emission control warranty statement your warranty rights and obligations the california air resources board and wacker neuson corporation, inc., are pleased to explain the evaporative emission control system (eecs...

  • Page 8

    California evaporative emission control warranty statement 8 owner’s warranty responsibilities: as the portable generator owner, you are responsible for performance of the required maintenance listed in your operator’s manual. Wacker neuson corporation recommends that you retain all receipts coverin...

  • Page 9: Gp/gps 6600A

    Gp/gps 6600a safety information 9 2. Safety information this manual contains danger, warning, caution, notice, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you...

  • Page 10: Safety Information

    Safety information gp/gps 6600a wc_si000239gb.Fm 10 2.2 operating safety using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. Never use this generator inside a home or garage, even if doors and windows are open. Only...

  • Page 11: Gp/gps 6600A

    Gp/gps 6600a safety information 11 2.2.8 never allow untrained personnel to operate or service the generator. The generator set should be set up by a certified electrician. 2.2.9 never stand on the machine. 2.2.10 do not stand under the machine while it is being hoisted or moved. 2.2.11 do not attac...

  • Page 12: Safety Information

    Safety information gp/gps 6600a wc_si000239gb.Fm 12 2.3 operator safety while using internal combustion engines internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Fai...

  • Page 13: Gp/gps 6600A

    Gp/gps 6600a safety information 13 2.4 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing problems or ...

  • Page 14: Safety Information

    Safety information gp/gps 6600a wc_si000239gb.Fm 14 2.5 label locations gnd 88897.

  • Page 15: Gp/gps 6600A

    Gp/gps 6600a safety information 15 2.6 safety and operating labels wacker neuson machines use international pictorial labels where needed. These labels are described below: label meaning warning! Hot surface! Caution lifting point. Electrical ground press circuit breaker switch to off position. Chec...

  • Page 16: Safety Information

    Safety information gp/gps 6600a wc_si000239gb.Fm 16 open the fuel flow valve. Press engine switch to on position. Gps - press ignition switch. Gp - pull the rewind starter. Press circuit breaker switch to on position. Press engine switch to off position. Close the fuel flow valve. Using a generator ...

  • Page 17: Gp/gps 6600A

    Gp/gps 6600a safety information 17 only use outside and far away from win- dows, doors, and vents. Warning! To reduce the risk of electrical shock and arc flash, read the operator’s manual. Improper connection of the generator to a building’s electrical system can allow electrical current from the g...

  • Page 18: Safety Information

    Safety information gp/gps 6600a wc_si000239gb.Fm 18 danger! No sparks, flames or burning objects near machine. Shut off the engine before refueling. Read the operator’s manual for machine information. Warning operation of this equipment may create sparks that can start fires around dry vegetation. A...

  • Page 19: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 19 3. Operation 3.1 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac or 240 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the...

  • Page 20: Operation

    Operation gp/gps 6600a 20 3.2 installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be present. T he sur...

  • Page 21: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 21 3.4 battery installation (gps only) 3.4.1 align the holes found in the battery tray (a) to the holes on the frame cross-member 3.4.2 insert m8 x 14 screws (b) through the tray then through the holes of the cross-member. 3.4.3 insert the nuts (c) onto the sc...

  • Page 22: Operation

    Operation gp/gps 6600a 22 3.5 wheel kit the wheel kit (part no. 0161308) is a standard item on item number 0620012, 0620015, 0620043 and 0620046 only. It is available as an option on all other models. 3.5.1 hoist the generator, and align the axle (c) with the lower cross-member of frame. 3.5.2 inser...

  • Page 23: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 23.

  • Page 24: Operation

    Operation gp/gps 6600a 24 3.6 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thus reduction i...

  • Page 25: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 25 3.7 grounding the generator a ground connection (a) is located on the generator frame. For proper operating safety, this ground terminal must be connected to a good ground source. This ground connection must comply with national electrical code standards, a...

  • Page 26: Operation

    Operation gp/gps 6600a 26 3.9 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and increases the am...

  • Page 27: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 27 3.10 control panel ref. Description ref. Description a engine switch g gfci test button b auto idle switch h gfci reset button c twist-lock receptacle - 120v j twist-lock receptacle - 120/240v d main circuit breaker k ignition switch (gps only) e voltage se...

  • Page 28: Operation

    Operation gp/gps 6600a 28 3.11 ground fault circuit interrupter (gfci) the gfci should be tested for proper operations every time the generator is used. Normal operating state - sensing device green led is “on” and circuit breaker is at “on” position. 3.11.1 press “test” button (g). Green led should...

  • Page 29: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 29 3.12 twist-lock receptacles twist-lock receptacles (c, j) are used at the 120v amp and 120/240v outlets. These receptacles are protected by the gfci. To attach a power cord to a twist-lock receptacle, insert plug into receptacle and turn it clockwise to loc...

  • Page 30: Operation

    Operation gp/gps 6600a 30 3.15 voltage selection the voltage selector switch (e) allows the generator to operate in either single (120v) or dual voltage (120/240v) mode. In single-voltage mode, use only the 120v twist-lock (c) and duplex receptacles (f1, f2). The full rated power of the generator is...

  • Page 31: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 31 3.16 before starting 3.16.1 read and understand the safety and operating labels and instructions at the beginning of this manual. 3.16.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 3.16.3 check: • oil le...

  • Page 32: Operation

    Operation gp/gps 6600a 32 3.17 to start before starting, be sure you read and understand all the safety and operating instructions in this manual. 3.17.1 ensure that the generator is properly installed in an outdoor location. See sections installation and operator safety while using internal combust...

  • Page 33: Gp/gps 6600A

    Gp/gps 6600a operation wc_tx000791gb.Fm 33 3.18 to stop 3.18.1 turn off and disconnect all tools and appliances attached to the generator. 3.18.2 place the main circuit breaker in the off position (a2). 3.18.3 turn the engine switch to “off” (b2). 3.18.4 close the fuel valve (d2). Note: to stop the ...

  • Page 34: Maintenance

    Maintenance gp/gps 6600a wc_tx000799gb.Fm 34 4. Maintenance 4.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. 4.2 periodic maintenance schedule daily before starting after first ...

  • Page 35: Gp/gps 6600A

    Gp/gps 6600a maintenance 35 4.3 engine oil 4.3.1 drain the oil while the engine is still warm. 4.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liqu...

  • Page 36: Maintenance

    Maintenance gp/gps 6600a wc_tx000799gb.Fm 36 4.4 servicing air cleaner service the air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash-point solvents for cleani...

  • Page 37: Gp/gps 6600A

    Gp/gps 6600a maintenance 37 4.5 spark plug clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. Note...

  • Page 38: Maintenance

    Maintenance gp/gps 6600a wc_tx000799gb.Fm 38 4.6 cleaning the sediment cup 4.6.1 turn the fuel valve off. 4.6.2 remove the sediment cup (a) and the o-ring (b). 4.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 4.6.4 turn the fuel valve on and check for leaks. Wc_gr000029 ...

  • Page 39: Gp/gps 6600A

    Gp/gps 6600a maintenance 39 4.7 carburetor adjustment 4.7.1 start the engine and allow it to warm up to operating temperature. 4.7.2 set the pilot screw (a) two turns out. See note . 4.7.3 with the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm. 4.7.4 ...

  • Page 40: Maintenance

    Maintenance gp/gps 6600a wc_tx000799gb.Fm 40 4.9 storage before storing the generator for a long period of time: 4.9.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 4.9.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a suitable ...

  • Page 41: Gp/gps 6600A

    Gp/gps 6600a maintenance 41 4.11 troubleshooting problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on “start”. • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Choke should be closed when startin...

  • Page 42: Maintenance

    Maintenance gp/gps 6600a wc_tx000799gb.Fm 42 4.12 wire colors 4.13 electrical schematic wire colors b black r red y yellow or orange g green t tan br brown pr purple l blue v violet cl clear sh shield p pink w white gr gray ll light blue ref. Description ref. Description a generator e honda engine b...

  • Page 43: Gp/gps 6600A

    Gp/gps 6600a maintenance 43.

  • Page 44: Maintenance

    Maintenance gp/gps 6600a wc_tx000799gb.Fm 44 4.14 engine schematic ref. Description ref. Description a generator e honda engine b control box c electric start engines (gps) ref. Description ref. Description 1 idle solenoid 6 solenoid (gps only) 2 fuel cut solenoid 7 starter (gps only) 3 oil alert mo...

  • Page 45: Gp/gps 6600A

    Gp/gps 6600a maintenance 45.

  • Page 46: Technical Data

    Technical data gp/gps 6600a wc_td000242gb.Fm 46 5. Technical data 5.1 generator item no. Gp 6600a 0620330 gp 6600a 0620329 gps 6600a 0620331 generator maximum output w 6600 continuous output w 6000 type dual voltage, single phase, auto voltage regulator system ac voltages avail- able volts phase 120...

  • Page 47: Gp/gps 6600A

    Gp/gps 6600a technical data 47 5.2 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. Item no. Gp 6600a 0620330 0620329 gps 6600a 0620331 engine engine type single cylinder, 4-cycle, air-cooled, gasoline engine engine make honda...

  • Page 48

    Wacker neuson se · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02-0 · fax: +49 - (0)89-3 54 02-390 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker neuson limited - room 1701–03 & 171...