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  5. Operator's Manual

Wacker Neuson DW100 Operator's Manual

Manual is about: Dumpers

Summary of DW100

  • Page 1

    5 1 0 0 0 1 5 3 6 3 operator's manual dumpers dw60 dw90 dw100 machine type d18-01/d18-02/d18-03 edition 1.1 order no 5100015363 language us.

  • Page 2

    Copyright © 2014 wacker neuson linz gmbh, hörsching printed in austria all rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable worldwide. No part of this publication may be reproduced, translated or used in any form or by any means – graph...

  • Page 3: Table of Contents

    Ba d18 us* 1.1 * d18us1_1ivz.Fm i-1 table of contents table of contents 1 foreword 1.1 operator’s manual ................................................................................................................................ 1-1 1.2 warranty and liability ......................................

  • Page 4

    I-2 ba d18 us* 1.1 * d18us1_1ivz.Fm table of contents 7 maintenance 7.1 information on maintenance ................................................................................................................. 7-1 7.2 maintenance overview .............................................................

  • Page 5

    Ba d18 us* 1.1 * d18konf.Fm eg-1 declaration of conformity the indications specified above correspond to the existing information at time of going to press. They have pos- sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies to eu countri...

  • Page 6

    Eg-2 ba d18 us* 1.1 * d18konf.Fm declaration of conformity the indications specified above correspond to the existing information at time of going to press. They have pos- sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies to eu countri...

  • Page 7

    Ba d18 us* 1.1 * d18konf.Fm eg-3 declaration of conformity the indications specified above correspond to the existing information at time of going to press. They have pos- sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies to eu countri...

  • Page 8

    Eg-4 ba d18 us* 1.1 * d18konf.Fm declaration of conformity the indications specified above correspond to the existing information at time of going to press. They have pos- sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies to eu countri...

  • Page 9

    Ba d18 us* 1.1 * d18konf.Fm eg-5 declaration of conformity the indications specified above correspond to the existing information at time of going to press. They have pos- sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies to eu countri...

  • Page 10

    Eg-6 ba d18 us* 1.1 * d18konf.Fm declaration of conformity the indications specified above correspond to the existing information at time of going to press. They have pos- sibly changed in the meantime (refer to the original declaration of conformity supplied with the machine). Applies to eu countri...

  • Page 11: Foreword

    Ba d18 us* 1.1 * d18v100.Fm 1-1 foreword 1 1 foreword 1.1 operator’s manual information on this operator’s manual the operator’s manual is stored in the document box under the seat. This operator’s manual contains important information on how to work safely, correctly and economically with the machi...

  • Page 12

    1-2 ba d18 us* 1.1 * d18v100.Fm 1 foreword explanation of symbols and abbreviations explanation of symbols • identifies a list - identifies a subdivision of a list ➥ description of a result 1. Identifies an activity follow the order of the activity! 2. Continuation of an activity follow the order of...

  • Page 13

    Ba d18 us* 1.1 * d18v100.Fm 1-3 foreword 1 abbreviations (in alphabetic order) fig. Figure o/h operating hours approx. Approximately pcm particulate matter catalysts fgps front guard protective structure fops falling objects protective structure if nec. If necessary max. Maximum min. Minimum pos. Po...

  • Page 14

    1-4 ba d18 us* 1.1 * d18v100.Fm 1 foreword definitions right/left/front/rear these terms are used as seen by the operator on the seat. • 1 : left • 2 : right • 3 : front • 4 : rear towing the dumper tows another vehicle on public roads, or is towed itself. Towing the dumper is towed out of an immedi...

  • Page 15

    Ba d18 us* 1.1 * d18v100.Fm 1-5 foreword 1 target-group definition this operator’s manual is intended both for professional personnel on construction sites accustomed to handling construction machines, and also for private persons, for example, renting and operating a construction machine. The opera...

  • Page 16

    1-6 ba d18 us* 1.1 * d18v100.Fm 1 foreword conversion table the rounded imperial values are indicated in brackets, for example 1060 cm³ (64.7 in³) . Volume unit 1 cm³ (0.061 in³) 1 m³ (35.31 ft³) 1 ml (0.034 us fl.Oz.) 1 l (0.26 gal) 1 l/min (0.26 gal/min) unit of length 1 mm (0.039 in) 1 m (3.28 ft...

  • Page 17: 1.2

    Ba d18 us* 1.1 * d18v100.Fm 1-7 foreword 1 1.2 warranty and liability exemption from warranty and liability warranty warranty claims can be made only if the conditions of warranty have been observed. They are included in the general conditions of sales and delivery for new machines and spare parts s...

  • Page 18

    1-8 ba d18 us* 1.1 * d18v100.Fm 1 foreword notes:.

  • Page 19: Safety

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-1 safety 2 2 safety 2.1 safety symbols and signal words explanation the following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. Danger danger identifies a situation causing death or serious injury if...

  • Page 20: 2.2

    2-2 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety 2.2 qualification of operating personnel owner’s duties • only allow specifically authorized, trained and experienced persons to operate, drive and perform maintenance on the machine. • do not allow persons to be trained or instructed by anyone ot...

  • Page 21: 2.3

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-3 safety 2 2.3 conduct prerequisites for operation • the machine has been designed and built in accordance with state-of- the-art standards and the recognized safety regulations. Nevertheless its use can cause danger to the operator or other persons, or dama...

  • Page 22: 2.4

    2-4 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety 2.4 operation preparatory measures • operation is only allowed with correctly installed and intact protective structures. • keep the machine clean. This reduces injury, accident and fire hazards. • safely store objects you carry with you in the pl...

  • Page 23

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-5 safety 2 job site • the operator is responsible for other persons. • before starting work, familiarize yourself with the job site. This applies to, for example: - obstacles in the job site and machine travel area - any barriers separating the job site from...

  • Page 24

    2-6 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety mechanical integrity • the operator and owner are obligated to operate the machine only in a safe and working condition. • operate the machine only if all protective and safety-oriented equipment (for example protective structures such as a cabin ...

  • Page 25

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-7 safety 2 machine travel on public roads/sites • the specific national driving license is required. • observe the national regulations (for example the road traffic regula- tions) during machine travel on public roads/sites. • ensure that the machine is in ...

  • Page 26: 2.5

    2-8 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety 2.5 lifting gear applications requirements • have loads fastened and the operator guided by a qualified person having specific knowledge of lifting gear applications and the usual hand signals. • the person giving instructions to the operator must...

  • Page 27

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-9 safety 2 lifting gear applications • the machine must be certified for lifting gear applications. • observe the national regulations for lifting gear applications. • lifting gear applications are procedures involving raising, transporting and lowering load...

  • Page 28: 2.6

    2-10 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety 2.6 trailer operation trailer operation • the machine must be certified for trailer operation. • observe the national regulations for trailer operation. • the specific national driving license is required. • carrying passengers on/in trailers is ...

  • Page 29: 2.8

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-11 safety 2 removing and fitting attachments • before uncoupling or coupling hydraulic connections: - stop the engine - releasing the pressure in the operating hydraulics • picking up and lowering attachments to the ground requires special care: - pick up an...

  • Page 30

    2-12 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety crane-lifting • seal off the danger zone. • the crane and the lifting gear must have suitable dimensions. • observe the machine’s overall weight – see “technical data”. • wear protective clothing and equipment when fastening, guiding and removing...

  • Page 31: 2.9

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-13 safety 2 transportation • for the safe transportation of the machine: - the transport vehicle must have a sufficient load capacity and platform – see “technical data” - the maximum weight rating of the transport vehicle must not be exceeded. • use only li...

  • Page 32

    2-14 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety personal safety measures • avoid any operational mode that might be prejudicial to safety. • wear protective clothing and equipment (for example a hard hat, protective gloves, safety boots). • tie back long hair and remove all jewelry. • if maint...

  • Page 33

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-15 safety 2 preparatory measures • attach a warning label to the control elements (for example “machine being serviced, do not start”). • before performing assembly work on the machine, support the areas to be serviced and use suitable lifting and supporting...

  • Page 34

    2-16 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety modifications and spare parts • do not modify the machine and the work equipment/attachment (for example the safety equipment, lights, tires, straightening and welding work). • modifications must be approved by the manufacturer and performed by a...

  • Page 35

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-17 safety 2 2.10 measures for avoiding risks tires • have repair work on the tires only performed by trained technical personnel. • check the tires for correct pressure and visible damage (for example cracks, cuts). • tighten the wheel nuts to the specified ...

  • Page 36

    2-18 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety battery california proposition 65 warning battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the state of california to cause cancer and reproductive harm. Wash hands after handling. • batteries co...

  • Page 37

    Om d18 us* 1.1 * sicherheit_25022014.Fm 2-19 safety 2 bleeding the fuel system and refueling • do not bleed the fuel system or refuel near open flames. • bleed the fuel system and refuel only in well-ventilated areas (for example due to vapors harmful to health, explosion hazard). • wipe away fuel s...

  • Page 38

    2-20 om d18 us* 1.1 * sicherheit_25022014.Fm 2 safety working near non-electric supply lines • before performing any work, the operator must check whether there are any non-electric supply lines in the job site. • if there are non-electric supply lines, the operator must take safety measures (for ex...

  • Page 39: Introduction

    Ba d18 us* 1.1 * d18e300.Fm 3-1 introduction 3 3 introduction 3.1 machine overview fig. 2 (symbolic representations) 1 2 3 6 5 7 8 9 11 10 4 no. Designation no. Designation 1 rear chassis 7 rollbar 2 front chassis 8 control stand 3 tilt cylinder 9 skip 4 mudguard 10 steering cylinder 5 engine cover/...

  • Page 40

    3-2 ba d18 us* 1.1 * d18e300.Fm 3 introduction fig. 3 (symbolic representations) 1 2 3 4 5 6 7 8 10 11 9 12 13 14 no. Designation no. Designation 1 rear chassis 8 skip 2 front chassis 9 tilt cylinder 3 articulated joint 10 steering cylinder 4 operator seat 11 swivel centring 5 control stand 12 swive...

  • Page 41: 3.2

    Ba d18 us* 1.1 * d18e300.Fm 3-3 introduction 3 3.2 brief description of machine overview of models and trade names the wacker neuson model d18 dumpers are self-propelled work machines. These powerful, highly flexible and efficient construction machines with minimum environmental impact are mainly us...

  • Page 42: 3.3

    3-4 ba d18 us* 1.1 * d18e300.Fm 3 introduction 3.3 information and regulations on use designated use • the machine is intended for: - moving earth, gravel, coarse gravel or ballast and rubble. Every other use is regarded as not designated for the use of the machine. Wacker neuson will not be liable ...

  • Page 43: 3.4

    Ba d18 us* 1.1 * d18e300.Fm 3-5 introduction 3 3.4 labels warning injury hazard due to missing or damaged labels! Missing or incomplete warning and information labels can lead to situations with serious injury or death. ► do not remove warning and information labels. ► immediately replace damaged wa...

  • Page 44

    3-6 ba d18 us* 1.1 * d18e300.Fm 3 introduction type label the type label is located at the front on the machine chassis. 17-digit serial number for easier machine identification, wacker neuson introduced a 17-digit serial number for compact equipment (for example for excavators). This serial number ...

  • Page 45

    Ba d18 us* 1.1 * d18e300.Fm 3-7 introduction 3 rollbar type label the type label is located on the right on the rollbar. Cabin type label (option) the type label is located on the b pillar on the left. Fig. 7 (symbolic representation) fig. 8 (symbolic representation).

  • Page 46

    3-8 ba d18 us* 1.1 * d18e300.Fm 3 introduction warning labels fig. 9.

  • Page 47

    Ba d18 us* 1.1 * d18e300.Fm 3-9 introduction 3 meaning explosion hazard due to wrong connection of battery jumper cables. Battery acid is caustic. Position next to the battery. Meaning modifications to the structure (for example welding, driling), retrofitting and incorrect repairs affect the protec...

  • Page 48

    3-10 ba d18 us* 1.1 * d18e300.Fm 3 introduction meaning maintenance prop/center-pivot prop secure the skip before performing maintenance/install the center-pivot prop before lifting the machine. Position near the center-pivot prop and the maintenance prop of the skip. Meaning do not use starting-aid...

  • Page 49

    Ba d18 us* 1.1 * d18e300.Fm 3-11 introduction 3 meaning raising/lowering and turning the skip (swivel skip option) position on the right beside the operator seat. Meaning machine operation is only allowed if the rollbar is raised and locked, and if the seat belt is fastened. Position on the b pillar...

  • Page 50

    3-12 ba d18 us* 1.1 * d18e300.Fm 3 introduction information labels fig. 20

  • Page 51

    Ba d18 us* 1.1 * d18e300.Fm 3-13 introduction 3 meaning fuses and relays position inside the fuse cover. Meaning main fuses and relays position inside the fuse cover. Meaning machine lifting points position at the lifting eyes. Meaning machine tie-down points position at the tie-down points. Meaning...

  • Page 52

    3-14 ba d18 us* 1.1 * d18e300.Fm 3 introduction meaning (option) the reservoir contains biodegradable hydraulic oil. This label is notched on the side depending on the biodegradable hydraulic oil used. Position next to the filler inlet of the hydraulic oil reservoir. Meaning indication of sound powe...

  • Page 53

    Ba d18 us* 1.1 * d18e300.Fm 3-15 introduction 3 meaning trailer coupling position on the rear part of the machine on right. Meaning tire pressure position at the rear of the skip. Meaning thermal stability of coolant. Position on the radiator in the engine compartment. Meaning this label shows the f...

  • Page 54

    3-16 ba d18 us* 1.1 * d18e300.Fm 3 introduction ansi label (option) fig. 36.

  • Page 55

    Ba d18 us* 1.1 * d18e300.Fm 3-17 introduction 3 position on the air filter in the engine compartment. Position on the b pillar (cabin) or on the rops bar on the right. Position on the air filter in the engine compartment. Position at the rear of the skip. Fig. 37 fig. 38 fig. 39 fig. 40

  • Page 56

    3-18 ba d18 us* 1.1 * d18e300.Fm 3 introduction position on the battery cover. Position on the battery cover. Position on the skip on the left and right. Fig. 41 fig. 42 fig. 43.

  • Page 57

    Ba d18 us* 1.1 * d18e300.Fm 3-19 introduction 3 position on the b pillar on the left. Position on the b pillar on the left. Fig. 44 fig. 45.

  • Page 58

    3-20 ba d18 us* 1.1 * d18e300.Fm 3 introduction position on the b pillar on the left. Position on the inside of the engine cover. Position on the maintenance flap on the left and right. Fig. 46 fig. 47 fig. 48.

  • Page 59

    Ba d18 us* 1.1 * d18e300.Fm 3-21 introduction 3 position on the maintenance flap on the left. Position on the b pillar (cabin) or on the rops bar on the right. Position on the machine frame on the left and right. Position on the rops bar. Fig. 49 fig. 50 fig. 51 fig. 52.

  • Page 60

    3-22 ba d18 us* 1.1 * d18e300.Fm 3 introduction notes:.

  • Page 61: Putting Into Operation

    Ba d18 us* 1.1 * d18i400.Fm 4-1 putting into operation 4 4 putting into operation 4.1 cabin/control stand caution injury hazard when entering or exiting! Entering or exiting incorrectly can cause injury. ► keep the mandatory climbing aids a and handholds b clean and only use them for entering and ex...

  • Page 62

    4-2 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation unlocking and locking the door (option) both cabin doors are equipped with locks. Unlocking turn the starting key in door lock a anticlockwise ( l ). Lock turn the starting key in door lock a clockwise ( r ). Opening the door outside press doo...

  • Page 63

    Ba d18 us* 1.1 * d18i400.Fm 4-3 putting into operation 4 closing the door outside release the door from the arrester by pressing ball handle a and closing it with handle b outside until it engages. Inside release the door from the arrester by pressing ball handle a and close it with handle c until i...

  • Page 64

    4-4 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation seat adjustment warning accident hazard due to seat adjustment during machine operation! Adjusting the operator seat during machine operation can cause serious injury or death. ► adjust the operator seat before putting the machine into operati...

  • Page 65

    Ba d18 us* 1.1 * d18i400.Fm 4-5 putting into operation 4 operator seat adjusting the weight 1. Sit down on the operator seat. 2. Fold out and turn crank a until the red scale is in the middle of indicating instrument b (on the seat surface). Adjusting the backrest 1. Sit down on the operator seat. 2...

  • Page 66

    4-6 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation retracting seat belt warning injury hazard if the seat belt is not fastened correctly or not at all! Fastening the seat belt incorrectly, or not at all, can cause serious injury or death. ► firmly fasten your seat belt over your hips before st...

  • Page 67

    Ba d18 us* 1.1 * d18i400.Fm 4-7 putting into operation 4 fastening the seat belt insert buckle latch a into seat belt buckle b until it engages. Unfastening the seat belt press the red push button switch c on seat belt buckle b until the buckle latch comes out. ➥ seat belt d is automatically retract...

  • Page 68

    4-8 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation warning accident hazard due to incorrect adjustment of visual aids! Incorrectly adjusted visual aids can cause serious injury or death. ► before starting work, ensure that all visual aids are clean, functional and adjusted in accordance with t...

  • Page 69

    Ba d18 us* 1.1 * d18i400.Fm 4-9 putting into operation 4 camera (option) the camera display is protected with a transparent flap. Raise the flap to operate the display. 1. On/off switch 2. Sel for selecting pages in the menu. 3. Menu for activating the menu. The menu list is hidden after seven secon...

  • Page 70

    4-10 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation fire extinguisher a fire extinguisher is not available from wacker neuson. Contact a wacker neuson service center for the installation of a fire extinguisher (nfpa). Information ensure that the fire extinguisher is firmly fastened during mach...

  • Page 71

    Ba d18 us* 1.1 * d18i400.Fm 4-11 putting into operation 4 protective structures protective structures are additional elements that protect the operator against hazards. These elements can be installed later on or as standard equipment. Danger accident hazard due to modified cabin or protective struc...

  • Page 72

    4-12 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation fops level ii cabin (option) danger crushing hazard due to falling objects! Causes serious injury or death. ► install a protective fops structure in areas with danger of falling objects. Information the cabin complies with the fops level ii r...

  • Page 73

    Ba d18 us* 1.1 * d18i400.Fm 4-13 putting into operation 4 rollbar rollbar a is included in the machine’s standard equipment. Danger accident hazard due to falling objects! Causes serious injury or death. ► machine operation is only allowed if the rollbar is raised and locked, and if the seat belt is...

  • Page 74

    4-14 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation lowering the rollbar 1. Park the machine on level ground. 2. Raise ring d . 3. Remove split pin c from lock pin b . 4. Remove lock pin b . 5. Slowly lower rollbar a with the help of a second qualified person from the side of the machine. Rais...

  • Page 75

    Ba d18 us* 1.1 * d18i400.Fm 4-15 putting into operation 4 protection (on left and right of rollbar). Assembly: install the sunshield with at least two qualified persons. 1. Remove the rotating beacon. 2. Route the cable for the rotating beacon through the opening in the roof. 3. Insert the assembly ...

  • Page 76

    4-16 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation skip grid (option) skip grid a protects the cabin and the operator’s compartment against falling material or against an excavator bucket penetrating the cabin during loading. Assembly: skips delivered from quarter 4/2015 have a threaded fitti...

  • Page 77: 4.2

    Ba d18 us* 1.1 * d18i400.Fm 4-17 putting into operation 4 document box the operator’s manual is stored in the document box under the seat. 12 v connection a 12 v power outlet a is located beside the starter. 4.2 overview of control elements this chapter describes the controls, and contains informati...

  • Page 78

    4-18 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation control stand fig. 85 overview of control elements 4 5 6 1 2 9 10 3 11 8 7.

  • Page 79

    Ba d18 us* 1.1 * d18i400.Fm 4-19 putting into operation 4 designation see page 1 operator seat and seat belt 4-4 ; 4-6 2 service brake 5-4 3 steering-column lever (option for austrian road traffic regulations stvzo) 4-22 4 display element 4-24 5 switch panel 4-22 6 accelerator pedal 5-3 7 12 v conne...

  • Page 80

    4-20 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation cabin (option) fig. 86 overview of control elements 7 15 8 9 1 5 12 13 6 14 3 4 16 17 11 2 10

  • Page 81

    Ba d18 us* 1.1 * d18i400.Fm 4-21 putting into operation 4 designation see page 1 operator seat and seat belt 4-4 ; 4-6 2 rear left switch panel (option) 4-22 3 drinks holder -- 4 switch panel on left (option) 4-22 5 service brake 5-4 6 steering-column lever (option for austrian road traffic regulati...

  • Page 82

    4-22 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation control elements and switches fig. 87 switch panel on left (option) switch panel 2 10 8 rear left switch panel (option) 1 3 4 12 11 6 7 front side of control lever 9 steering-column lever (option) rear side of control lever 13 14 15 5.

  • Page 83

    Ba d18 us* 1.1 * d18i400.Fm 4-23 putting into operation 4 designation see page 1 hazard warning system (option) 5-19 2 rotating beacon (option) 5-18 3 working lights (option) 5-16 4 particulate matter catalyst (tier iv engine only) 7-42 5 operating hydraulics 5-22 6 selection of travel direction 5-1...

  • Page 84: 4.3

    4-24 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation 4.3 indicator lights and warning lights (overview) display element the display element and the multifunctional display informs the operator of the operating states, required maintenance or possible machine malfunctions. Information after swit...

  • Page 85

    Ba d18 us* 1.1 * d18i400.Fm 4-25 putting into operation 4 no. Symbol color designation see 1 green turn indicators flashes when the steering-colum lever is actuated 5-19 2 yellow pcm regeneration disabled/interrupted 7-42 3 yellow high exhaust-gas temperatures 7-42 4 red engine stop 8-1 , 8-2 , 7-48...

  • Page 86

    4-26 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation meaning of displays and symbols symbol designation page speed range 1 5-3 speed range 2 (dw90/100 only) hour meter 4-28 operating hours to next maintenance time 5-7 engine speed fuel tank capacity 4-28 coolant temperature 8-2 ; 8-4 engine err...

  • Page 87

    Ba d18 us* 1.1 * d18i400.Fm 4-27 putting into operation 4 detailed engine oil pressure -- engine number -- setting of display brightness 5-7 setting of display contrast setting of time/date pilot control pressure 8-2 replace the hydraulic oil filter dirty air filter dirty hydraulic oil radiator char...

  • Page 88

    4-28 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation hour meter counts the engine operating hours with the engine running. Maintenance meter counts the engine operating hours until the next maintenance. The maintenance meter starts at 500.0 hours. It counts down to 0.0 hours. The wrench symbol ...

  • Page 89: 4.4

    Ba d18 us* 1.1 * d18i400.Fm 4-29 putting into operation 4 4.4 preparatory work important information before putting the machine into operation perform a visual check before starting work: - there must be no leaks. - there must be no damaged or loose parts. - do not allow anyone to stay in the danger...

  • Page 90

    4-30 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation requirements and information for the operating personnel read, understand and follow this operator’s manual and all other operator’s manuals supplied with the machine. The machine may only be put into operation by authorized personnel that ha...

  • Page 91

    Ba d18 us* 1.1 * d18i400.Fm 4-31 putting into operation 4 check lists the checklists below assist you in checking and monitoring the machine before, during and after operation. Wacker neuson does not claim those lists to be exhaustive. If the answer to one of the following questions is no , first re...

  • Page 92

    4-32 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation operation checklist check/observe the following before beginning operation or after starting the engine: parking checklist check and observe the following points when parking the machine: no. Question page 1 are there any persons or objects i...

  • Page 93

    Ba d18 us* 1.1 * d18i400.Fm 4-33 putting into operation 4 putting into operation for the first time and running-in period before putting the machine into operation for the first time, check whether the equipment supplied with the machine is complete. • check the fluid levels according to chapter “ m...

  • Page 94: 4.5

    4-34 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation machine travel on public roads 1. Ensure that all legal requirements for machine travel on public roads are fulfilled. This applies both to the machine and to the operator (for example a corresponding driving license). 2. Lower the skip compl...

  • Page 95

    Ba d18 us* 1.1 * d18i400.Fm 4-35 putting into operation 4 starter starting the engine 1. Switch off all electric consumers. 2. Insert the starting key. 3. Turn the starting key to position 1 . 4. All indicator lights illuminate for two seconds. ➥ have malfunctioning indicator lights immediately repl...

  • Page 96

    4-36 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation starting the engine at low ambient temperatures start the engine as described in chapter starting the engine . Warm-up phase at low ambient temperatures • let the engine run below 1800 rpm until the coolant reaches its operating temperature. ...

  • Page 97

    Ba d18 us* 1.1 * d18i400.Fm 4-37 putting into operation 4 starting aid warning explosion hazard in case of incorrect handling of battery! Incorrect battery handling can cause serious injury or death. ► wear protective equipment. ► fire, open flames and smoking is prohibited. ► do not jump start the ...

  • Page 98

    4-38 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation notice damage to battery jumper cables when placing them near rotating parts. Information use only authorized battery jumper cables which conform to national and regional safety requirements. Connections 1. Move vehicle y close to machine x s...

  • Page 99

    Ba d18 us* 1.1 * d18i400.Fm 4-39 putting into operation 4 6. Open the engine cover. 7. Connect the battery jumper cables in the following order: c - d - e - f . 8. Wait five minutes for the empty battery to be charged a little. Warning injury hazard due to open base cover! Can cause serious injury a...

  • Page 100

    4-40 ba d18 us* 1.1 * d18i400.Fm 4 putting into operation low-load operation notice possible damage to the engine due to low-load operation. ► run the engine at idling speed or at high engine speed at over 20 % engine load. Possible consequences of low-load operation are: • increased engine oil cons...

  • Page 101: Operation

    Ba d18 us* 1.1 * d18b500.Fm 5-1 operation 5 5 operation instrument panel cover before putting the machine into operation, open lock a with the starting key and slide back instrument panel cover b until it locks into place. Leave instrument panel cover b open during operation. To lock instrument pane...

  • Page 102: 5.1

    5-2 ba d18 us* 1.1 * d18b500.Fm 5 operation 5.1 steering system the machine is steered with a steering wheel. The mechanical actuation is transmitted to a travel cylinder. Steering is therefore not performed by means of a steering axle, but with the steering joint. Emergency steering features the ma...

  • Page 103: 5.2

    Ba d18 us* 1.1 * d18b500.Fm 5-3 operation 5 5.2 accelerator actuation accelerator pedal accelerator pedal a is located on the right in the leg room. Speed is set continuously with accelerator pedal a . Speed changeover models dw90 and dw100 have two speed ranges that can be selected with push button...

  • Page 104: 5.3

    5-4 ba d18 us* 1.1 * d18b500.Fm 5 operation 5.3 brakes service brake the service brake is located on the left in the leg room. Reduce the travel speed progressively with service brake a . If the accelerator pedal is not pressed, the travel speed is reduced until the machine comes to a standstill, bu...

  • Page 105

    Ba d18 us* 1.1 * d18b500.Fm 5-5 operation 5 brake test information do not put the machine into operation if a brake test gives a negative result or if there are doubts as to the correct brake function. Contact a wacker neuson service center and have the malfunction rectified. The following tests hel...

  • Page 106

    5-6 ba d18 us* 1.1 * d18b500.Fm 5 operation multifunctional display display element buttons a : selection button b : to next menu page/set menu structure of display setting information the software version number is displayed from version 3.3. Fig. 109 a b.

  • Page 107

    Ba d18 us* 1.1 * d18b500.Fm 5-7 operation 5 time/engine speed changeover change over between engine speed and time with push button a . Display adjustment menu the selected menu level is marked with an arrow. Press push button a 1 x: brightness press push button a 2 x: contrast press push button a 3...

  • Page 108

    5-8 ba d18 us* 1.1 * d18b500.Fm 5 operation adjusting contrast press push button b to access the adjustment mode. Press push button a to adjust the contrast. Setting the time or date adjustment sequence: year/month/day/hours/minutes press push button b to access the adjustment mode. Press push butto...

  • Page 109: 5.4

    Ba d18 us* 1.1 * d18b500.Fm 5-9 operation 5 5.4 machine travel warning accident hazard due to incorrect adjustment of travel direction! Can cause serious injury and death. ► ensure that the surrounding area is clear. ► set the forward-reverse control to the required position before starting machine ...

  • Page 110

    5-10 ba d18 us* 1.1 * d18b500.Fm 5 operation road-travel position lower the skip and secure it against unintentional operation with lock lever a . If the machine is equipped with a swivel skip, ensure that it is in the middle position. Enabling/disabling the operating hydraulics fig. 115 fig. 116 fi...

  • Page 111

    Ba d18 us* 1.1 * d18b500.Fm 5-11 operation 5 starting machine travel and stopping starting machine travel • start the engine. ➥ indicator lights a (charge indicator light) and b (engine oil pressure) go out. • press the service brake. Selecting a travel direction after starting the engine, position ...

  • Page 112

    5-12 ba d18 us* 1.1 * d18b500.Fm 5 operation machine travel on slopes warning crushing hazard due to tipping over of machine! A tipping machine can cause serious injury or death. ► set the machine to travel position. ► perform machine travel on slopes only on firm ground. ► adapt the travel speed to...

  • Page 113

    Ba d18 us* 1.1 * d18b500.Fm 5-13 operation 5 machine travel on slopes with a loaded skip when performing machine travel on slopes with a loaded skip, the front side of the machine must always face the uphill side of the slope whichever the travel direction. Do not perform machine travel on slopes st...

  • Page 114

    5-14 ba d18 us* 1.1 * d18b500.Fm 5 operation machine travel across slopes do not perform machine travel on slopes with a lateral angle of inclination over 25 %. Change position on level ground and then perform straight-ahead machine travel onto the slope. Diagonal machine travel is prohibited. Fig. ...

  • Page 115: 5.5

    Ba d18 us* 1.1 * d18b500.Fm 5-15 operation 5 parking the machine warning crushing hazard due to machine rolling away under its own weight after parking it! Serious injury or death can be caused by not securing the machine. ► lower the skip. At near-freezing temperatures, park the machine with the sk...

  • Page 116: 5.6

    5-16 ba d18 us* 1.1 * d18b500.Fm 5 operation 5.6 lights/signaling system working lights (option) the switch is located on the right of the steering wheel. Warning motorists can be blinded by bright lights on the job site! Working lights can blind motorists. This can cause serious injury or death. ► ...

  • Page 117

    Ba d18 us* 1.1 * d18b500.Fm 5-17 operation 5 road travel lights (option) the steering-column lever is located on left of the steering wheel. Ring a is located on the steering column lever. ? ? Clearance lights b , rear lights c and headlights d . Interior light (option) switch a is located on the in...

  • Page 118

    5-18 ba d18 us* 1.1 * d18b500.Fm 5 operation horn press push button a on the rear side of the control lever. Press push button b on the steering column lever (option for austrian road traffic regulations stvzo). Rotating beacon (option) switch a is located on the right of the steering wheel. Fig. 13...

  • Page 119

    Ba d18 us* 1.1 * d18b500.Fm 5-19 operation 5 information l follow the national and regional regulations concerning rotating beacon operation. Turn indicators (option) the steering-column lever is located on left of the steering wheel. Operating the turn indicators on the steering column lever. Hazar...

  • Page 120: 5.7

    5-20 ba d18 us* 1.1 * d18b500.Fm 5 operation reversing signal (option) the reversing signal sounds during backward machine travel. Danger accident hazard during forward/backward machine operation! Serious crushing hazard causing death or serious injury. ► do not allow anyone to stay in the danger zo...

  • Page 121: 5.8

    Ba d18 us* 1.1 * d18b500.Fm 5-21 operation 5 5.8 heating, ventilation and air conditioning system heating/ventilation (option) switch a is located on the left beside the operator seat. Temperature setting regulator b is located on the right beside the operator seat. Air conditioning (option) switch ...

  • Page 122: 5.9

    5-22 ba d18 us* 1.1 * d18b510.Fm 5 operation 5.9 operating hydraulics skip operation operate the skip with the control lever. Warning accident hazard during machine travel with a tilted-out skip! Can cause serious injury or death. ► machine travel with a tilted-out skip is prohibited. ► tilt out mat...

  • Page 123

    Ba d18 us* 1.1 * d18b510.Fm 5-23 operation 5 front skip operation during skip operation, always put forward-reverse control b for the travel direction in neutral position 1 . Swivel skip operation in order to turn the skip, raise it with control lever a until lock c is raised from guide d . During s...

  • Page 124: 5.10 Attachments

    5-24 ba d18 us* 1.1 * d18b510.Fm 5 operation 5.10 attachments not available. 5.11 work operation danger zone • the danger zone is the area in which persons are in danger due to the movements of the machine or load. • the danger zone also includes the area that is affected by falling material, equipm...

  • Page 125

    Ba d18 us* 1.1 * d18b510.Fm 5-25 operation 5 • do not travel up to the edge of an unsecured pit – danger of cave-in. • do not perform machine travel and operation under projecting earth. Stones or the projecting earth can fall onto the machine. • before working on roofs or similar structures, check ...

  • Page 126

    5-26 ba d18 us* 1.1 * d18b510.Fm 5 operation loading warning injury hazard when loading the machine can cause serious injury or death. Leave the machine before loading it, and get onto it again only after it is completely loaded. Information incorrect loading causes serious damage to the machine. ► ...

  • Page 127

    Ba d18 us* 1.1 * d18b510.Fm 5-27 operation 5 transport position lower the skip completely. If the machine is equipped with a swivel skip, ensure in addition that the skip is in the middle position. Middle position of swivel skip. General information regarding work operation speed range 1 perform mac...

  • Page 128

    5-28 ba d18 us* 1.1 * d18b510.Fm 5 operation operation in water do not immerse the machine in water any farther than to the middle of the axles. Information operation in salt water is prohibited. When leaving the water, take special care not to immerse the rear end of the machine in the water, in pa...

  • Page 129: 5.12 Emergency Lowering

    Ba d18 us* 1.1 * d18b510.Fm 5-29 operation 5 5.12 emergency lowering danger crushing hazard when lowering the skip! Causes serious crushing or injury resulting in death. ► do not allow anyone to stay in the danger zone. ► stop all work movements immediately if someone enters the danger zone. Informa...

  • Page 130

    5-30 ba d18 us* 1.1 * d18b510.Fm 5 operation immobilizer (option) a = starting key (blue) for starting the machine. Scope of delivery includes 2 keys. B = master key (red) information store the master key in a safe place. It can only be used for coding new starting keys. A new immobilizer must be in...

  • Page 131

    Ba d18 us* 1.1 * d18b510.Fm 5-31 operation 5 maneuvering operation (option) the machine is equipped with a towing gear a . However, it is not a tractor vehicle and may not be used as such in difficult terrain. • if the machine is used on construction sites for towing trailers, weight the skip with 2...

  • Page 132

    5-32 ba d18 us* 1.1 * d18b510.Fm 5 operation 5.14 putting out of operation/back into operation the specified measures refer to putting the machine out of operation and back into operation after more than 30 days. Putting out of operation temporarily store the machine indoors if possible. Park the ma...

  • Page 133

    Ba d18 us* 1.1 * d18b510.Fm 5-33 operation 5 putting back into operation information if the machine was out of operation over a longer period of time without performing the specified steps, contact a wacker neuson service center before putting back into operation. 1. Perform a general visual check o...

  • Page 134

    5-34 ba d18 us* 1.1 * d18b510.Fm 5 operation 5.15 permanently putting out of operation disposal all fluids, lubricants, material, etc., used on the machine are subject to specific regulations. Dispose of different materials and consumables separately and in an environmentally friendly manner. Have o...

  • Page 135: Transportation

    Ba d18 us* 1.1 * d18t600.Fm 6-1 transportation 6 6 transportation 6.1 towing the machine warning accident hazard due to incorrect towing! Incorrect towing can cause accidents and serious injury or death. ► tow the machine away only from the immediate danger zone until it can be loaded. ► never tow d...

  • Page 136

    6-2 ba d18 us* 1.1 * d18t600.Fm 6 transportation warning crushing hazard due to machine rolling away under its own weight after parking it! Serious injury or death can be caused by not securing the machine. ► the machine may only be towed on level ground or uphill. ► secure the machine at the tie-do...

  • Page 137

    Ba d18 us* 1.1 * d18t600.Fm 6-3 transportation 6 disabling the pressure limiting valves clean the area around the pressure limiting valves. Loosen screws a with exactly 3 revolutions. Fig. 157 fig. 158 a.

  • Page 138

    6-4 ba d18 us* 1.1 * d18t600.Fm 6 transportation disabling the hydraulic parking brake warning burn hazard due to hot surfaces! Can cause serious burns or death. ► stop the engine and let it cool down. ► wear protective equipment. Notice higher towing speeds and longer towing distances may cause sev...

  • Page 139: 6.2

    Ba d18 us* 1.1 * d18t600.Fm 6-5 transportation 6 6.2 loading the machine warning accident hazard due to incorrect loading! Incorrect loading can cause accidents and serious injury or death. ► do not allow anyone to stay in the danger zone. ► read the transport weight off the type label. Add the weig...

  • Page 140

    6-6 ba d18 us* 1.1 * d18t600.Fm 6 transportation 6. Start the engine. 7. Lower the skip. 8. Carefully travel the machine backward onto the middle of the transport vehicle. 9. Move the machine to transport position. 10.Apply the parking brake. 11.Stop the engine. 12.Remove the starting key and carry ...

  • Page 141

    Ba d18 us* 1.1 * d18t600.Fm 6-7 transportation 6 lifting warning accident hazard due to incorrect loading! Incorrect loading can cause accidents and serious injury or death. ► do not allow anyone to stay in the danger zone. ► read the transport weight off the type label. Add the weight of subsequent...

  • Page 142

    6-8 ba d18 us* 1.1 * d18t600.Fm 6 transportation 1. Empty the skip and lower it to middle position. 2. Remove all dirt from the machine. 3. Park the machine on firm, level and horizontal ground. 4. Lock the control lever – see chapter “ enabling/disabling the operating hydraulics” on page 5-10 . 5. ...

  • Page 143: 6.3

    Ba d18 us* 1.1 * d18t600.Fm 6-9 transportation 6 6.3 transporting the machine 1. Install the center-pivot prop. 2. Firmly fasten the machine on the loading area with tie-down points a with slings of appropriate size. Observe the legal regulations. 3. Before transporting the machine through wet weath...

  • Page 144

    6-10 ba d18 us* 1.1 * d18t600.Fm 6 transportation notes:.

  • Page 145: Maintenance

    Ba d18 us* 1.1 * d18w700.Fm 7-1 maintenance 7 7 maintenance 7.1 information on maintenance responsibilities and prerequisites the working order and the service life of machines are heavily dependent on maintenance. Daily and weekly servicing and maintenance must be performed by specifically trained ...

  • Page 146: 7.2

    7-2 ba d18 us* 1.1 * d18w700.Fm 7 maintenance 7.2 maintenance overview maintenance label maintenance that has to be performed by the operator is indicated on the maintenance label. I checking functions and levels, filling up and draining ii checking wear parts, seals, hoses and threaded fittings iii...

  • Page 147

    Ba d18 us* 1.1 * d18w700.Fm 7-3 maintenance 7 maintenance that has to be performed by the operator is indicated on the maintenance label. I checking functions and levels, filling up and draining ii checking wear parts, seals, hoses and threaded fittings iii checking for damage, corrosion and dirt iv...

  • Page 148

    7-4 ba d18 us* 1.1 * d18w700.Fm 7 maintenance maintenance that has to be performed by the operator is indicated on the maintenance label. I checking functions and levels, filling up and draining ii checking wear parts, seals, hoses and threaded fittings iii checking for damage, corrosion and dirt iv...

  • Page 149

    Ba d18 us* 1.1 * d18w700.Fm 7-5 maintenance 7 maintenance plan daily maintenance (operator) symbol inspection work (check the following engine/machine fluids. Check the oil levels after a test run and add oil if necessary.) page check the engine/machine fluids (engine oil, engine coolant, hydraulic ...

  • Page 150

    7-6 ba d18 us* 1.1 * d18w700.Fm 7 maintenance check the condenser for dirt, clean it if necessary 7-30 leakage check check for tightness, leaks and chafing: pipes, flexible lines and threaded fittings of the follow- ing assemblies and components. Have them repaired if necessary. Engine and hydraulic...

  • Page 151

    Ba d18 us* 1.1 * d18w700.Fm 7-7 maintenance 7 other maintenance intervals (wacker neuson service center): • every 500 operating hours or annually • every 1000 operating hours • every 1500 operating hours • every 2000 operating hours • every 3000 operating hours information maintenance with the note ...

  • Page 152

    7-8 ba d18 us* 1.1 * d18w700.Fm 7 maintenance preparing lubrication 1. Stop the machine on firm, level and horizontal ground. 2. Lower the skip. Check the middle position if the machine is equipped with a swivel skip see page 5-27 “middle position of swivel skip.” 3. Stop the engine. 4. Remove the s...

  • Page 153

    Ba d18 us* 1.1 * d18w700.Fm 7-9 maintenance 7 lubrication plan lubricate the specified lubrication points once a day. Before starting maintenance, lower the red maintenance prop when the skip is raised and secure the skip with it. Fig. 172 1 2 4 2 1 3 6 7 5 position lubrication point quantity 1 arti...

  • Page 154: 7.3

    7-10 ba d18 us* 1.1 * d18w700.Fm 7 maintenance 7.3 fluids and lubricants application fluid/lubricant specification season/tempera- ture capacities 1 1. The capacities indicated are approximate values; the oil level check alone is relevant for the correct oil level. Capacities indicated are no system...

  • Page 155

    Ba d18 us* 1.1 * d18w700.Fm 7-11 maintenance 7 engine oil types hydraulic oil types tier iii engine viscosity grade ambient temperature ema lrg-1; api ch-4 min. °c min. °f max. °c max. °f sae 0w20 -40 -40 10 50 sae 0w30 -40 -40 30 86 sae 0w40 -40 -40 40 104 sae 5w30 -30 -22 30 86 sae 5w40 -30 -22 40...

  • Page 156

    7-12 ba d18 us* 1.1 * d18w700.Fm 7 maintenance important information regarding operation with biodegradable hydraulic oil • use only the biodegradable oils that have been tested and released by wacker neuson. • add only biodegradable oil of the same type. In order to avoid misun- derstandings, attac...

  • Page 157: 7.4

    Ba d18 us* 1.1 * d18w700.Fm 7-13 maintenance 7 7.4 maintenance accesses warning burn hazard due to hot surfaces! Can cause serious burns or death. ► stop the engine and let hot surfaces cool down. ► wear protective equipment. Warning injury hazard due to rotating parts! Rotating parts can cause seri...

  • Page 158

    7-14 ba d18 us* 1.1 * d18w700.Fm 7 maintenance maintenance flaps unlocking and locking open unlock the maintenance flap and open it completely until lock b engages. This secures it against unintentional closing. Close slightly press the maintenance flap backward and at the same time, raise lock b . ...

  • Page 159

    Ba d18 us* 1.1 * d18w700.Fm 7-15 maintenance 7 fuse box the fuse box is located at the front right of the chassis. Description of fuses – see chapter “ fuse box” on page 9-6 battery case the battery case is located at the front left on the chassis. Fig. 176 a a b function operation opening the fuse ...

  • Page 160: 7.5

    7-16 ba d18 us* 1.1 * d18w700.Fm 7 maintenance 7.5 cleaning and maintenance warning injury hazard due to rotating parts! Rotating parts can cause serious injury or death. ► open the maintenance flap only at engine standstill. Warning burn hazard due to hot surfaces! Hot surfaces can cause serious bu...

  • Page 161

    Ba d18 us* 1.1 * d18w700.Fm 7-17 maintenance 7 cleaning the machine is divided into three separate areas: • inside the cabin • exterior of the machine • engine compartment washing solvents • ensure sufficient room ventilation. • wear suitable protective clothing. • do not use flammable liquids, such...

  • Page 162

    7-18 ba d18 us* 1.1 * d18w700.Fm 7 maintenance engine compartment 1. Park the machine in a wash bay or place. 2. Stop the engine – see “preparing lubrication” on page 7-8 . 3. Clean the machine. Seat belt always keep the seat belt clean, as coarse dirt can impair the proper functioning of the seat b...

  • Page 163: 7.6

    Ba d18 us* 1.1 * d18w700.Fm 7-19 maintenance 7 7.6 lubrication work – see chapter “ preparing lubrication” on page 7-8 . 7.7 fuel system important information regarding the fuel system notice damage to injection pump due to air in the fuel system. ► do not run the fuel tank completely dry. Informati...

  • Page 164

    7-20 ba d18 us* 1.1 * d18w700.Fm 7 maintenance refueling warning explosion hazard due to flammable fuel/air mixtures! Fuels develop explosive and flammable mixtures with air that can cause serious burns or death. ► fire, open flames and smoking is prohibited. ► open tank lock carefully to release th...

  • Page 165

    Ba d18 us* 1.1 * d18w700.Fm 7-21 maintenance 7 filler inlet a of the fuel tank is located behnd the maintenance flap on the right. 1. Stop and park the machine. Stop the engine – see “preparing lubrication” on page 7-8 . 2. Open the maintenance flap on the right. 3. Unlock tank lock a with the start...

  • Page 166

    7-22 ba d18 us* 1.1 * d18w700.Fm 7 maintenance bleeding the fuel system warning burn hazard due to hot surfaces! Can cause serious burns and death. ► stop the engine and let hot surfaces cool down. ► wear protective equipment. Bleed the fuel system in the following cases: • after removing and fittin...

  • Page 167

    Ba d18 us* 1.1 * d18w700.Fm 7-23 maintenance 7 tier iv 1. Stop and park the machine. Stop the engine – see “preparing lubrication” on page 7-8 . 2. Open the maintenance flap on the right. 3. Unlock tank lock a with the starting key. 4. Open tank lock a carefully to release the pressure in the fuel t...

  • Page 168

    7-24 ba d18 us* 1.1 * d18w700.Fm 7 maintenance emptying the water separator information empty the water separator, if error message spn 97 (only tier iv) appears in the multifunctional display. Drain the water/fuel mixture (a) until the sight glass contains only fuel (b) . 1. Stop the machine, stop ...

  • Page 169: 7.8

    Ba d18 us* 1.1 * d18w700.Fm 7-25 maintenance 7 7.8 engine lubrication system important information regarding the engine lubrication system notice possible engine damage due to incorrect engine oil level. ► the oil level must be between the min and max marks. Notice damage due to wrong engine oil. ► ...

  • Page 170

    7-26 ba d18 us* 1.1 * d18w700.Fm 7 maintenance checking the engine oil level 1. Stop and park the machine. Stop the engine – see “preparing lubrication” on page 7-8 . 2. Open the maintenance flap on the right. 3. Clean the area around the oil dipstick with a lint-free cloth. 4. Pull out oil dipstick...

  • Page 171

    Ba d18 us* 1.1 * d18w700.Fm 7-27 maintenance 7 adding engine oil 1. Stop and park the machine. Stop the engine – see “preparing lubrication” on page 7-8 . 2. Open the maintenance flap on the right. 3. Clean the area around the oil filler cap with a lint-free cloth. 4. Open filler cap c (tier iii) or...

  • Page 172: 7.9

    7-28 ba d18 us* 1.1 * d18w700.Fm 7 maintenance 7.9 cooling system important information regarding the cooling system warning poisoning hazard due to hazardous substances! Contact with hazardous substances can cause serious injury or death. ► wear protective equipment. ► do not inhale or swallow cool...

  • Page 173

    Ba d18 us* 1.1 * d18w700.Fm 7-29 maintenance 7 checking the coolant level 1. Stop and park the machine. Stop the engine – see “preparing lubrication” on page 7-8 . 2. Let the engine and the coolant cool down. 3. Open the maintenance flap on the left. 4. Check the coolant level on sight glass a . ➥ i...

  • Page 174

    7-30 ba d18 us* 1.1 * d18w700.Fm 7 maintenance cleaning the radiator warning burn hazard due to hot surfaces! Can cause serious burns or death. ► stop the engine and let hot surfaces cool down. ► wear protective equipment. Notice possible damage to diesel engine and hydraulic system due to dirt on t...

  • Page 175

    Ba d18 us* 1.1 * d18w700.Fm 7-31 maintenance 7 water/hydraulic oil radiator, fuel cooler, charge-air cooler the water/hydraulic oil radiator, the fuel cooler and the charge-air cooler (option) are located behind fan grid a . 1. Stop and park the machine. Stop the engine – see “preparing lubrication”...

  • Page 176: 7.10 Air Filter

    7-32 ba d18 us* 1.1 * d18w710.Fm 7 maintenance 7.10 air filter have maintenance performed only by a wacker neuson service center. Checking the air intake notice possible engine damage due to intake of dirty air. ► check once a day before putting the machine into operation. 1. Stop and park the machi...

  • Page 177: 7.11 V-Belt

    Ba d18 us* 1.1 * d18w710.Fm 7-33 maintenance 7 7.11 v-belt have the v-belt tension checked and the v-belt retensioned only by a wacker neuson service center. 7.12 hydraulic system important information on the hydraulic system warning burn hazard due to hot hydraulic oil! Hot hydraulic oil can cause ...

  • Page 178

    7-34 ba d18 us* 1.1 * d18w710.Fm 7 maintenance notice damage to hydraulic system due to incorrect hydraulic oil level. ► with a warm engine, the hydraulic oil must be about at the middle of the sight glass. ► check the hydraulic oil level once a day. Notice possible damage to hydraulic system due to...

  • Page 179

    Ba d18 us* 1.1 * d18w710.Fm 7-35 maintenance 7 adding hydraulic oil the filler opening of the hydraulic oil reservoir is located behind the maintenance flap on the left. 1. Stop and park the machine. Stop the engine – see “preparing lubrication” on page 7-8 . 2. Release the pressure in the hydraulic...

  • Page 180

    7-36 ba d18 us* 1.1 * d18w710.Fm 7 maintenance checking the hydraulic system and hoses check the hydraulic system and hoses daily for leaks and general condition. Notice leaks and damaged pressure lines must immediately be repaired or replaced by a wacker neuson service center. This not only increas...

  • Page 181: 7.13 Electrical System

    Ba d18 us* 1.1 * d18w710.Fm 7-37 maintenance 7 7.13 electrical system important information regarding the electrical system maintenance and repair work on the electrical system may only be performed by a wacker neuson service center. • have malfunctioning components of the electrical system replaced...

  • Page 182

    7-38 ba d18 us* 1.1 * d18w710.Fm 7 maintenance fuses and relays • blown fuses indicate overloading or short circuits. Have the electrical system checked by a wacker neuson service center. • only use fuses with the specified amperage. – see chapter “ fuse box” on page 9-6 . Battery state of charge ha...

  • Page 183: 7.15 Washer System

    Ba d18 us* 1.1 * d18w710.Fm 7-39 maintenance 7 7.14 heating, ventilation and air conditioning system checking/changing the cabin air filter have this performed only by a wacker neuson service center. 7.15 washer system only use glass cleaner (with antifreeze if necessary) for refilling. Checking the...

  • Page 184: 7.18 Tires

    7-40 ba d18 us* 1.1 * d18w710.Fm 7 maintenance 7.18 tires information use only tires and rims released for the machine. – see chapter “9.5 tires” on page 9-4 warning accident hazard due to incorrect maintenance! Can cause serious injury or death. ► have repair work on wheels, tires, etc. Performed o...

  • Page 185: 7.20 Maintenance of Options

    Ba d18 us* 1.1 * d18w710.Fm 7-41 maintenance 7 wheel change 1. Park the machine on firm, level and horizontal ground. 2. Apply the parking brake. 3. Use wheel chocks to prevent the machine from rolling away. 4. Loosen the wheel nuts of the wheel you want to remove. 5. Place a jack with a lift capaci...

  • Page 186: 7.21 Exhaust Gas Treatment

    7-42 ba d18 us* 1.1 * d18w710.Fm 7 maintenance 7.21 exhaust gas treatment the machine is equipped with a particulate matter catalyst for cleaning the exhaust gas (only tier iv). The soot produced by burning diesel fuel is collected and burned in the particulate matter catalyst at regular intervals. ...

  • Page 187

    Ba d18 us* 1.1 * d18w710.Fm 7-43 maintenance 7 notice possibly irreparable damage of the particulate matter catalyst. ► perform regeneration as early as possible. ► do not ignore the highest load indication. Information the load is the contamination level of the particulate matter catalyst. Among ot...

  • Page 188

    7-44 ba d18 us* 1.1 * d18w710.Fm 7 maintenance indication of load particulate matter catalyst indicator lights symbol 1 1. The symbols are displayed from software version 3.3. In earlier software versions status messages (spn 3701-001/3701-010/3701-011 or 3700-010/spn 3700-001) appear in the multifu...

  • Page 189

    Ba d18 us* 1.1 * d18w710.Fm 7-45 maintenance 7 regeneration push button push button a is located on the right of the steering wheel. Push button a is in the middle position and can be pressed either upward or downward, but does not engage. The automatic regeneration mode is preset if the engine is s...

  • Page 190

    7-46 ba d18 us* 1.1 * d18w710.Fm 7 maintenance indication e in the multifunctional display changes depending on the contamination level (from software version 3.2). Notice possibly irreparable damage of the particulate matter catalyst. ► perform regeneration as early as possible. ► do not ignore the...

  • Page 191

    Ba d18 us* 1.1 * d18w710.Fm 7-47 maintenance 7 automatic regeneration mode the automatic regeneration mode is preset if the engine is stopped for at least 30 seconds. Notice fire hazard at the exhaust system. ► there must be no easily flammable material in the direct vicinity of the muffler, in part...

  • Page 192: 7.22 Machine Preservation

    7-48 ba d18 us* 1.1 * d18w710.Fm 7 maintenance manual regeneration starting manual regeneration indicator light b illuminates and indicator light e flashes. ➥ manual regeneration is possible only in this case and has to be started. 1. Travel the machine out of the danger zone and into a safe area. 2...

  • Page 193: Malfunctions

    Ba d18 us* 1.1 * d18b800.Fm 8-1 malfunctions 8 8 malfunctions notice contact a wacker neuson service center in case of malfunctions or signs that are not listed in the following tables or that persist after maintenance has been performed correctly. 8.1 engine warning lights engine warning engine sto...

  • Page 194: 8.2

    8-2 ba d18 us* 1.1 * d18b800.Fm 8 malfunctions 8.2 engine and engine oil indicator lights 8.3 malfunctions (display element/multifunctional display) engine warning engine stop oil pres- sure description yellow red red on on on all warning and indicator lights illuminate for a few seconds if the star...

  • Page 195

    Ba d18 us* 1.1 * d18b800.Fm 8-3 malfunctions 8 the battery is no longer charged coolant temperature too high. Alternator or v-belt malfunction. Stop the engine immediately. Contact a wacker neuson service center. -- buzzer sounds. Coolant temperature too high. Let the engine run at idling speed with...

  • Page 196: 8.4

    8-4 ba d18 us* 1.1 * d18b800.Fm 8 malfunctions 8.4 general malfunctions malfunction possible cause remedy see engine does not start or is not easy to start empty fuel tank refueling 7-20 malfunctioning or empty battery replace the battery 7-15 malfunctioning fuse check the fuse 9-6 electronic feed p...

  • Page 197

    Ba d18 us* 1.1 * d18b800.Fm 8-5 malfunctions 8 none of the hydraulic functions can be operated mechanical lock enabled release the lock lever 5-10 control valve error contact a wacker neuson service center -- electrical components do not work malfunctioning fuse check the fuse 9-6 fan does not run m...

  • Page 198

    8-6 ba d18 us* 1.1 * d18b800.Fm 8 malfunctions engine error messages information the traveling drive is throttled at low oil temperatures. Warm up the machine to operating temperature. Observe the following if an error is displayed in the multifunctional display: machine travel or operation is prohi...

  • Page 199

    Ba d18 us* 1.1 * d18b800.Fm 8-7 malfunctions 8 symbol engine error indicates engine errors. Machine error indicates machine errors. Particulate matter catalyst data indicates particulate matter catalyst data. No error if there is no error, the marked symbol appears in the service tool “engine error/...

  • Page 200

    8-8 ba d18 us* 1.1 * d18b800.Fm 8 malfunctions notes:.

  • Page 201: Technical Data

    Ba d18 us* 1.1 * d18t900.Fm 9-1 technical data 9 9 technical data 9.1 model designations and trade names 9.2 engine machine model trade name d18-01 dw60 d18-02 dw90 d18-03 dw100 engine dw60 62.5 kw (83.8 hp) dw60, dw90, dw100 55 kw (73.8 hp) dw60, dw90, dw100 86 kw (115.3 hp) manufacturer perkins ty...

  • Page 202: 9.3

    9-2 ba d18 us* 1.1 * d18t900.Fm 9 technical data 9.3 traveling drive/axles traveling drive dw60 62.5 kw (83.8 hp)/ dw60, dw90, dw100 55 kw (73.8 hp) dw60, dw90, dw100 86 kw (115.3 hp) design infinitely variable axial piston pump with electric control flow rate 152 l/min (40 gal/min) 171 l/min (45 ga...

  • Page 203: 9.4

    Ba d18 us* 1.1 * d18t900.Fm 9-3 technical data 9 9.4 brakes service brake dw60 dw90, dw100 design single-circuit brake dual-circuit brake wet multidisk brake on front and rear axles location front axle center housing center housing of front and rear axles effect front wheels direct direct rear wheel...

  • Page 204: 9.5

    9-4 ba d18 us* 1.1 * d18t900.Fm 9 technical data 9.5 tires 9.6 steering system 9.7 operating hydraulics tire type/size dw60 dw90, dw100 tire size 400/55r22.5 405/70-20 (16/70-20) 500/60-22.5 model lawn mpt01 mpt03 500 tire pressure front axle 6.0 bar (87 psi) 3.5 bar (51 psi) 4.5 bar (65 psi) rear a...

  • Page 205: 9.8

    Ba d18 us* 1.1 * d18t900.Fm 9-5 technical data 9 maximum speed 9.8 electrical system steering system dw60, dw90, dw100 flow rate at 2200 rpm 68 l/min (18 gal/min) max. Operating pressure 180 bar +15 bar/ − 5 bar (2,611 psi +218 psi/ − 73 psi secondary pressure protection 235 bar +15 bar/ − 5 bar (3,...

  • Page 206

    9-6 ba d18 us* 1.1 * d18t900.Fm 9 technical data fuse box fuse box a is located at the front right of the chassis. Main fuses b are located on the right. Fig. 210 a fig. 211 b fig. 212 schematic fuse box assignment for all models.

  • Page 207

    Ba d18 us* 1.1 * d18t900.Fm 9-7 technical data 9 fuses/ relays rated cur- rent protected circuits tier iii protected circuits tier iv f901 50a fuel pump engine control unit starter, machine control unit 12 v 30 and 12 v 15, lights, multifunctional display, radio, wiper 2 , air conditioning, clearanc...

  • Page 208

    9-8 ba d18 us* 1.1 * d18t900.Fm 9 technical data bulbs k1 relay fuel pump, additional start quantity, horn 1 engine control unit, horn 1 k7 relay starter k10 relay turn indicators 1 k11 relay air conditioning 2 --- k30 relay brake lights 1 k62 relay low beam 1 k63 relay high beam 1 k88 relay horn 1 ...

  • Page 209: 9.9

    Ba d18 us* 1.1 * d18t900.Fm 9-9 technical data 9 9.9 tightening torques general tightening torques property class 8.8 10.9 12.9 8.8 10.9 screw dimen- sions screws according to din 912, din 931, din 933, etc. Screws according to din 7984 nm (ft.Lbs.) nm (ft.Lbs.) nm (ft.Lbs.) nm (ft.Lbs.) nm (ft.Lbs....

  • Page 210: 9.10 Coolant

    9-10 ba d18 us* 1.1 * d18t900.Fm 9 technical data 9.10 coolant compound table 9.11 noise emissions information measurements performed on asphalted surface. Outside temperature 1 1. Use the 1:1 concentration for warm outside temperatures, too, to ensure protection against corrosion, cavitation and de...

  • Page 211: 9.12 Vibration

    Ba d18 us* 1.1 * d18t900.Fm 9-11 technical data 9 9.12 vibration vibration values indicated in m/s². Directive 2002/44/ec of european parliament and council on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration). Indications on hand-...

  • Page 212

    9-12 ba d18 us* 1.1 * d18t900.Fm 9 technical data directives on reduction of vibration values in earth moving machines: • perform correct adjustments and maintenance on the machine. • avoid jerky movements during machine operation. • keep slopes in a perfect condition. Whole-body vibration can be re...

  • Page 213

    Ba d18 us* 1.1 * d18t900.Fm 9-13 technical data 9 reference: the vibration values and calculations are based on the indications made in iso/tr 25398 mechanical vibrations – guidelines for assessment of exposure to whole-body vibration during operation of earth moving machines. The harmonized data co...

  • Page 214: 9.13 Weight

    9-14 ba d18 us* 1.1 * d18t900.Fm 9 technical data 9.13 weight machine weights information the weight specified here corresponds to the maximum configuration. The actual machine weight depends on the selected options and can be read off the type label. Weight indications can vary by +/ − 2 %. Ground ...

  • Page 215: 9.14 Payload

    Ba d18 us* 1.1 * d18t900.Fm 9-15 technical data 9 9.14 payload notice possible damage to property due to tipping over of machine. Do not exceed the weights indicated in the table. Maneuvering coupling (optional) notice the total tractor weight must not exceed the maximum permissible weight of the tr...

  • Page 216: 9.15 Dimensions

    9-16 ba d18 us* 1.1 * d18t900.Fm 9 technical data 9.15 dimensions front skip (overview).

  • Page 217

    Ba d18 us* 1.1 * d18t900.Fm 9-17 technical data 9 values dw60 standard dw90 dw100 mm (in) mm (in) mm (in) a1 height including rotating beacon rollbar 3350 (10'-12'') 3405 (11'-2'') 3595 (11'-10'') cabin 3215 (10'-7'') 3270 (10'-9'') 3460 (11'-4'') a2 height without rotating beacon rollbar 3110 (10'-...

  • Page 218

    9-18 ba d18 us* 1.1 * d18t900.Fm 9 technical data swivel skip with rollbar (overview).

  • Page 219

    Ba d18 us* 1.1 * d18t900.Fm 9-19 technical data 9 values dw60 standard dw60 3 m skip 1 1. Legislation in some countries requires a specific distance between the center of the steering wheel and the front edge of the machine. This distance is main- tained with the optional 3 m skip. Dw90 mm (in) mm (...

  • Page 220

    9-20 ba d18 us* 1.1 * d18t900.Fm 9 technical data swivel skip with cabin (overview).

  • Page 221

    Ba d18 us* 1.1 * d18t900.Fm 9-21 technical data 9 values dw60 dw60 3 m skip 1 dw90 mm (in) mm (in) mm (in) a1 height including rotating beacon 3215 (10'-7'') 3460 (11'-4'') a2 height without rotating beacon 2998 (9'-10'') 3245 (10'-8'') a3 height without cabin 2300 (91) 2545 (8'-4'') b1 length witho...

  • Page 222

    9-22 ba d18 us* 1.1 * d18t900.Fm 9 technical data.

  • Page 223: Index

    Ba d18 us* 1.1 * d18us1_1six.Fm s-1 index index index a abbreviations ......................................................... 1-3 adding coolant ..................................................... 7-29 air filter checking the air intake .................................... 7-32 b battery ..........

  • Page 224

    S-2 ba d18 us* 1.1 * d18us1_1six.Fm index t tarp (option) ........................................................... 5-1 technical data brakes ............................................................... 9-3 bulbs ................................................................. 9-8 coolant comp...

  • Page 225

    Wacker neuson linz gmbh keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to figures and descriptions in this documentation which do not reflect products that have already been delivered and that wi...

  • Page 228

    Important: for spare parts information, please see your wacker neuson dealer, or visit the wacker neuson website at http://www.Wackerneuson.Com/. Wichtig! Informationen über ersatzteile erhalten sie von ihrem wacker neuson händler oder besuchen sie die wacker neuson website unter http://www.Wackerne...