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Wacker Neuson G 230 Operator's Manual

Manual is about: Mobile Generator

Summary of G 230

  • Page 1

    5000186930 09 0215 5 0 0 0 1 8 6 9 3 0 operator’s manual mobile generator g 230 g 240 en.

  • Page 2

    Copyright notice © copyright 2015 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...

  • Page 3: Machine Identification

    Wc_tx003616gb_fm10.Fm 3 machine identification save these instructions—this manual contains important instructions for the machine models below. These instructions have been written expressly by wacker neuson production americas llc and must be followed during installation, operation, and maintenanc...

  • Page 4: Foreword

    Foreword 4 wc_tx003565gb_fm10.Fm foreword machine documentation from this point forward in this documentation, wacker neuson production americas llc will be referred to as wacker neuson. Keep a copy of the operator’s manual with the machine at all times. Use the separate parts book supplied with the...

  • Page 5: Foreword

    Foreword wc_tx003565gb_fm10.Fm 5 manufacturer’s approval this manual contains references to approved parts, attachments, and modifications. The following definitions apply: approved parts or attachments are those either manufactured or provided by wacker neuson. Approved modifications are those perf...

  • Page 6: Foreword

    Foreword 6 wc_tx003565gb_fm10.Fm notes.

  • Page 7: Table of Contents

    Table of contents g 230 / g 240 wc_bo5000186930_09_fm10toc.Fm 7 foreword 4 1 safety information 13 1.1 signal words used in this manual ..................................................... 13 1.2 machine description and intended use ............................................. 14 1.3 safety guidel...

  • Page 8: Table of Contents

    Table of contents g 230 / g 240 wc_bo5000186930_09_fm10toc.Fm 8 7 operation (basler controller) 54 7.1 main circuit breaker ........................................................................... 54 7.2 engine start switch ............................................................................

  • Page 9: Table of Contents

    Table of contents g 230 / g 240 wc_bo5000186930_09_fm10toc.Fm 9 9.4 deep sea controller buttons/functions ........................................... 102 9.5 genset controller alarms and shut-down conditions ..................... 104 9.6 before starting the machine .....................................

  • Page 10: Table of Contents

    Table of contents g 230 / g 240 wc_bo5000186930_09_fm10toc.Fm 10 14.4 containment system ........................................................................ 148 14.5 extended run tank (ert) ............................................................... 148 14.6 engine block heater ...............

  • Page 11: Table of Contents

    Table of contents g 230 / g 240 wc_bo5000186930_09_fm10toc.Fm 11 17 engine maintenance: john deere 4045tf285/hf285 6068hf285 176 18 engine maintenance: t4i cummins qsb6.7 181 19 engine maintenance: t4f cummins qsb7-g9 185 20 troubleshooting 189 21 technical data — g 240 190 21.1 engine ................

  • Page 12: Table of Contents

    Table of contents g 230 / g 240 wc_bo5000186930_09_fm10toc.Fm 12 26 schematics, machines with basler controller 220 26.1 ac schematic: g 230/g 240 .............................................................220 26.2 ac schematic components: g 230/g 240 ........................................221 26...

  • Page 13: Mobile Generator

    Wc_tx003567gb_fm10.Fm 13 mobile generator safety information 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or imprope...

  • Page 14: Mobile Generator

    Wc_tx003567gb_fm10.Fm 14 mobile generator safety information 1.2 machine description and intended use this machine is a mobile electric power source. The wacker neuson mobile generator consists of a trailer-mounted cabinet containing an electric alternator, a fuel tank, and a diesel engine. A contro...

  • Page 15: Mobile Generator

    Wc_tx003567gb_fm10.Fm 15 mobile generator safety information 1.3 safety guidelines for operating the machine operator training before operating the machine: ■ read and understand the operating instructions contained in all manuals delivered with the machine. ■ familiarize yourself with the location ...

  • Page 16: Mobile Generator

    Wc_tx003567gb_fm10.Fm 16 mobile generator safety information safe operating practices when operating this machine: ■ remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts. When operating this machine: ■ do not operate a machine in need ...

  • Page 17: Mobile Generator

    Wc_tx003567gb_fm10.Fm 17 mobile generator safety information 1.4 service safety service training before servicing or maintaining the machine: ■ read and understand the instructions contained in all manuals delivered with the machine. ■ familiarize yourself with the location and proper use of all con...

  • Page 18: Mobile Generator

    Wc_tx003567gb_fm10.Fm 18 mobile generator safety information when cleaning the machine: ■ do not clean the machine while it is running. ■ never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive. Personal protective equ...

  • Page 19: Mobile Generator

    Wc_tx003567gb_fm10.Fm 19 mobile generator safety information 1.5 operator safety while using internal combustion engines operating safety when running the engine: ■ keep the area around exhaust pipe free of flammable materials. ■ check the fuel lines and the fuel tank for leaks and cracks before sta...

  • Page 20: Mobile Generator

    Wc_tx003567gb_fm10.Fm 20 mobile generator safety information 1.6 safety guidelines for mobile generators installing as backup power special hazards exist when installing this machine as a backup power supply. Improper connection of generator to a building’s electrical system can allow electrical cur...

  • Page 21: Mobile Generator

    Wc_tx003567gb_fm10.Fm 21 mobile generator safety information general safety ■ do not use evaporative starting fluids to start the engine. They are highly explosive. ■ do not store items such as excess oil, rags, or tools on top of or inside the machine. These items are a fire hazard and can restrict...

  • Page 22: Mobile Generator

    Wc_tx003567gb_fm10.Fm 22 mobile generator safety information 1.7 safety guidelines for towing the machine when towing the machine: ■ do not tow the machine if the towing vehicle’s hitch or the trailer’s coupler are damaged. ■ do not tow the machine if any of the trailer’s lug nuts are missing. ■ do ...

  • Page 23: Mobile Generator

    Wc_tx003567gb_fm10.Fm 23 mobile generator safety information 1.8 safety guidelines for lifting the machine when lifting the machine: ■ make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any other type of lifting device used is attached securely and has enough weight- beari...

  • Page 24: Mobile Generator

    Wc_tx003568gb_fm10.Fm 24 mobile generator label locations 2 label locations oo wc_gr011525 uu ww aa solamente combustible de ultrabajo contenido de azufre 5200020535 def seulement carburant de soufre ultra bas ultra low sulfur fuel only diesel xx yy o o o o rr qq k xx diesel 5200020534 sÓlo lÍquido ...

  • Page 25: Mobile Generator

    Wc_tx003568gb_fm10.Fm 25 mobile generator label locations wc_gr009229 uu g h j r gg v v ww ff r a kk h.

  • Page 26: Mobile Generator

    Wc_tx003569gb_fm10.Fm 26 mobile generator label meanings 3 label meanings a warning lock doors. Access can cause electric shock, arc flash, or injury. Read the operator’s manual for more information. B warning pressurized contents. Do not open when hot! C read and understand the supplied operator’s ...

  • Page 27: Mobile Generator

    Wc_tx003569gb_fm10.Fm 27 mobile generator label meanings f danger asphyxiation hazard. Do not run the machine indoors or in an enclosed area without adequate ventilation. Read the operator’s manual for instructions. No sparks, flames, or burning objects near machine. Stop the engine before adding fu...

  • Page 28: Mobile Generator

    Wc_tx003569gb_fm10.Fm 28 mobile generator label meanings k warning disconnect battery before servicing. Read the operator’s manual. L warning generator can automatically start which can cause serious injury. Disconnect battery before servicing. N voltage selector label o danger danger of asphyxiatio...

  • Page 29: Mobile Generator

    Wc_tx003569gb_fm10.Fm 29 mobile generator label meanings p q operator’s manual must be stored on machine. Replacement operator’s manual can be ordered through your local wacker neuson distributor. R tie-down point avant le demarrage avant le demarrage 1. Lire la notice d'emploi. 1. Lire la notice d'...

  • Page 30: Mobile Generator

    Wc_tx003569gb_fm10.Fm 30 mobile generator label meanings s warning stop engine. Electrical hazard. Read operator’s manual. T electrical ground u notice lifting point v operating the main circuit breaker supplies or interrupts power to the customer connection lugs. W neutral bonded to frame 178683 17...

  • Page 31: Mobile Generator

    Wc_tx003569gb_fm10.Fm 31 mobile generator label meanings x engine wiring y generator and receptacle wiring z warning electric shock at cooling fins. Aa (if equipped) graphical navigation aid for deep sea controller bb this machine may be covered by one or more patents. 177860 intake heater 12 blk 13...

  • Page 32: Mobile Generator

    Wc_tx003569gb_fm10.Fm 32 mobile generator label meanings cc stop engine. Dd remote start operation. Read operator’s manual for instructions. Ee notice receptacles not used when: selector switch set to 208/120v and voltage greater than 228v. Selector switch set to 480/277v and voltage greater than 45...

  • Page 33: Mobile Generator

    Wc_tx003569gb_fm10.Fm 33 mobile generator label meanings hh (on trailer, if equipped) certification label (vin number) also attached to each unit is a certification label. This label specifies that the trailer conforms with all federal motor vehicle standards in effect at the time of manufacture. Th...

  • Page 34: Mobile Generator

    Wc_tx003569gb_fm10.Fm 34 mobile generator label meanings mm (if equipped) notice mobile generator must be level for proper operation of lube level maintainer. Nn (if equipped) fill to top with engine oil only. Close tank valve during transport. Oo lug door must be closed for lugs and receptacles to ...

  • Page 35: Mobile Generator

    Wc_tx003569gb_fm10.Fm 35 mobile generator label meanings tt notification of california emissions compliance uu ultra low sulfur fuel only vv warning explosion hazard. ■ do not use evaporative starting fluids such as ether on this engine. ■ the engine is equipped with a cold starting aid. Using evapo...

  • Page 36: Mobile Generator

    Wc_tx003570gb_fm10.Fm 36 mobile generator lifting and transporting 4 lifting and transporting 4.1 lifting the machine requirements ■ lifting equipment (crane, hoist, or fork truck) capable of supporting the machine’s weight ■ lifting devices (hooks, chains, and shackles) capable of supporting the ma...

  • Page 37: Mobile Generator

    Wc_tx003570gb_fm10.Fm 37 mobile generator lifting and transporting 4.2 before towing checklist before towing the machine, check the licensing requirements for trailers in your area. Also check the following items: towing vehicle  check that the towing vehicle is rated to tow the load.  check that ...

  • Page 38: Mobile Generator

    Wc_tx003570gb_fm10.Fm 38 mobile generator lifting and transporting 4.3 towing the machine background the generator’s trailer is equipped with brakes (surge or electric), safety chains (a), lights, and a coupler (pintle or ball-type) (b). Brakes only use the brakes as designed. ■ the breakaway cable ...

  • Page 39: Mobile Generator

    Wc_tx003570gb_fm10.Fm 39 mobile generator lifting and transporting 4.4 preparing the machine for transport on a truck or trailer requirements ■ machine stopped ■ flatbed truck or trailer capable of supporting the machine’s weight ■ chains, hooks, or straps capable of supporting the machine’s weight ...

  • Page 40: Mobile Generator

    Wc_tx003570gb_fm10.Fm 40 mobile generator lifting and transporting 4.5 hazardous materials placards overview hazardous materials placards may have been provided with your machine. Transport canada, and the canadian transportation of dangerous goods act, require that these hazardous materials placard...

  • Page 41: Mobile Generator

    Wc_tx003570gb_fm10.Fm 41 mobile generator lifting and transporting 4.6 testing the breakaway system (hydraulic surge brakes) requirements ■ hydraulic reservoir filled ■ machine parked on a flat surface when test the breakaway system: ■ before towing ■ after filling the hydraulic reservoir procedure ...

  • Page 42: Mobile Generator

    Wc_tx003570gb_fm10.Fm 42 mobile generator lifting and transporting continued from the previous page. 7. Stop the tow vehicle. 8. Release the brake by simultaneously pulling on the breakaway cord and prying the locking spring with a screwdriver (c) or pry bar. Result the procedure to test the breakaw...

  • Page 43: Mobile Generator

    Wc_tx003570gb_fm10.Fm 43 mobile generator lifting and transporting 4.7 testing the breakaway system (electric brakes) requirements ■ voltmeter ■ battery charger or backup battery (charged) when test the breakaway system: ■ before towing ■ monthly if the machine is not in service procedure perform th...

  • Page 44: Mobile Generator

    Wc_tx003570gb_fm10.Fm 44 mobile generator lifting and transporting continued from the previous page. 5. If the brakes did not function, check the voltage of the breakaway battery. To do so: a. Remove the cover of the battery box. B. Remove the wires connected to the breakaway battery (d). C. Measure...

  • Page 45: Mobile Generator

    Wc_tx003572gb_fm10.Fm 45 mobile generator machine setup 5 machine setup 5.1 preparing the machine for first use 1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! C...

  • Page 46: Mobile Generator

    Wc_tx003572gb_fm10.Fm 46 mobile generator machine setup 5.2 positioning the machine co alarms because this machine produces carbon monoxide (co), wacker neuson recommends that co alarms be installed in all structures in close proximity to the machine. Co alarms provide an extra measure of protection...

  • Page 47: Mobile Generator

    Wc_tx003572gb_fm10.Fm 47 mobile generator machine setup continued from the previous page. Procedure perform the following procedure to position the machine. 1. Place the machine on solid, stable, and level ground. 2. For machines with trailers, install chocks (a) under the wheels. Result the machine...

  • Page 48: Mobile Generator

    Wc_tx003572gb_fm10.Fm 48 mobile generator machine setup 5.3 grounding the generator external grounding a ground connection is located at the customer connection terminal lugs. This ground connection is used for electrically grounding the generator when necessary to comply with the national electrica...

  • Page 49: Mobile Generator

    Wc_tx003572gb_fm10.Fm 49 mobile generator machine setup 5.4 recommended fuel low temperatures cause diesel fuel to gel. Always use the proper fuel for the conditions. Follow the guidelines in the table below. 1 your engine may require ultra low sulfur fuel. Consult the engine owner’s manual. Notice:...

  • Page 50: Mobile Generator

    Wc_tx003572gb_fm10.Fm 50 mobile generator machine setup 5.5 refueling the machine (basler controller) requirements ■ machine shut down ■ engine cool ■ machine/fuel tank level with the ground ■ remote switch disconnected from the remote run terminal ■ fresh, clean fuel supply procedure perform the pr...

  • Page 51: Mobile Generator

    Wc_tx003572gb_fm10.Fm 51 mobile generator machine setup 5.6 refueling the machine (deep sea controller) requirements ■ engine stopped ■ machine/fuel tank level with the ground ■ remote switch disconnected from the remote run terminal ■ fresh, clean fuel supply procedure perform the procedure below t...

  • Page 52

    Wc_tx003617gb_fm10.Fm 52 operation, control, and component locations 6 operation, control, and component locations 6.1 control / component locations wc_gr011509 e a Ø hz v r basler diagnostics diagnosen diagnosticos diagnostics aus aus apagado apagado arret arret off off remote start remote start fe...

  • Page 53

    Wc_tx003617gb_fm10.Fm 53 operation, control, and component locations wc_gr011534 w q r s t ref. Description ref. Description a main circuit breaker n gfi receptacle (120 vac, 20 amp) b voltage adjustment rheostat o remote run terminal block c hour meter p emergency stop switch d (if equipped) diesel...

  • Page 54: Mobile Generator

    Wc_tx003618gb_fm10.Fm 54 mobile generator operation (basler controller) 7 operation (basler controller) 7.1 main circuit breaker location various styles of main circuit breakers may be found on wacker neuson mobile generators. The main circuit breaker (a) is located on the control panel. Note: graph...

  • Page 55: Mobile Generator

    Wc_tx003618gb_fm10.Fm 55 mobile generator operation (basler controller) 7.2 engine start switch description the engine start switch (a) is a three-position switch: “remote start”, “off”, and “start/run”. Function aus aus apagado apagado arret arret off off remote start remote start fernstart fernsta...

  • Page 56: Mobile Generator

    Wc_tx003618gb_fm10.Fm 56 mobile generator operation (basler controller) 7.3 genset pre-alarms and alarms (shut-down conditions) background the genset controller monitors variables of engine and machine function. The genset controller is programmed to signal pre-alarm conditions, and to shut down the...

  • Page 57: Mobile Generator

    Wc_tx003618gb_fm10.Fm 57 mobile generator operation (basler controller) 7.4 overcurrent condition along with engine functions, the genset controller continuously monitors the current load in each leg. The values for current overload are programmed into the ecm at the factory and are different for ea...

  • Page 58: Mobile Generator

    Wc_tx003618gb_fm10.Fm 58 mobile generator operation (basler controller) 7.6 diesel particulate filter (dpf) overview the machine may be equipped with a diesel particulate filter (dpf). The dpf (a) helps to protect the environment by removing soot from the engine exhaust. Function sustained operation...

  • Page 59: Mobile Generator

    Wc_tx003618gb_fm10.Fm 59 mobile generator operation (basler controller) 7.7 using the lugs and the convenience receptacles overview loads can be connected to the genset in two different ways: 1. At the connection lugs (r). Located as shown, behind the lug door, the connection lugs serve as connectio...

  • Page 60: Mobile Generator

    Wc_tx003618gb_fm10.Fm 60 mobile generator operation (basler controller) 7.8 selecting the voltage background selecting the voltage is a two-step process. First, select the voltage using the voltage selector. Then, use the voltage adjustment rheostat to fine-tune the voltage to your exact requirement...

  • Page 61: Mobile Generator

    Wc_tx003618gb_fm10.Fm 61 mobile generator operation (basler controller) continued from the previous page. Description the voltage selector mechanically changes the connections between the generator output leads and the terminal lugs on the generator. Selecting the voltage to select the voltage: 1. R...

  • Page 62: Mobile Generator

    Wc_tx003618gb_fm10.Fm 62 mobile generator operation (basler controller) continued from the previous page. Using the rheostat the voltage adjustment rheostat (d) is used to fine-tune the voltage as needed while the machine is running. Care must be taken when using the voltage adjustment rheostat beca...

  • Page 63: Mobile Generator

    Wc_tx003618gb_fm10.Fm 63 mobile generator operation (basler controller) 7.9 before starting the machine before putting the generator into service, perform each item on the following checklist. Exterior checks  check for damage that may have occurred during towing or travel to the jobsite. Repair an...

  • Page 64: Mobile Generator

    Wc_tx003618gb_fm10.Fm 64 mobile generator operation (basler controller) 7.10 starting and running the generator preliminary perform the procedure below to start and run the machine. 1. Set the engine start switch (a) to the off position. Note: graphic is representative only. Your machine may vary. 2...

  • Page 65: Mobile Generator

    Wc_tx003618gb_fm10.Fm 65 mobile generator operation (basler controller) continued from the previous page. 7. Connect the load to the lugs and/or to the convenience receptacles. 8. Check the operation of the genset controller. A. Set the engine start switch to remote start. The lcd panel momentarily ...

  • Page 66: Mobile Generator

    Wc_tx003618gb_fm10.Fm 66 mobile generator operation (basler controller) 7.11 stopping the machine check with other personnel on the jobsite and let them know that power is being turned off. Make sure that the power shutdown will not create any hazards by turning off devices such as pumps, heaters, o...

  • Page 67: Mobile Generator

    Wc_tx003618gb_fm10.Fm 67 mobile generator operation (basler controller) 7.13 lcd panel: monitoring machine operation overview generator and engine information is continuously monitored and displayed on the lcd panel. The upper line displays generator information. The lower line displays engine infor...

  • Page 68: Mobile Generator

    Wc_tx003618gb_fm10.Fm 68 mobile generator operation (basler controller) continued from the previous page. Engine information the lower line of the lcd panel shows fuel level, temperature, oil pressure, and battery voltage. The information is shown when the engine start switch is set to remote start ...

  • Page 69: Mobile Generator

    Wc_tx003229gb_fm10.Fm 69 mobile generator working with basler controller 8 working with basler controller 8.1 how to use the genset controller lcd and keypad basics the lcd (a) is used to display information regarding machine performance and operating status. The keypad (b) is used to maneuver throu...

  • Page 70: Mobile Generator

    Wc_tx003229gb_fm10.Fm 70 mobile generator working with basler controller 8.2 menu diagram of the genset controller the various menus of the genset controller are divided into two main categories: metering and settings. Access to the metering menu and to the settings menu is done through the main men...

  • Page 71: Mobile Generator

    Wc_tx003229gb_fm10.Fm 71 mobile generator working with basler controller 8.3 menu diagram components . Menu item description menu item description alarm config alarm configuration j1939 active dtc diagnostic trouble codes alarm configuration — j1939 data — alarms — j1939 engine config engine configu...

  • Page 72: Mobile Generator

    Wc_tx003229gb_fm10.Fm 72 mobile generator working with basler controller 8.4 using the metering and settings menus background the various menus of the genset controller are divided into two main categories: metering, and settings. Access to the metering menu and to the settings menu is done through ...

  • Page 73: Mobile Generator

    Wc_tx003229gb_fm10.Fm 73 mobile generator working with basler controller 8.5 logging in to the genset controller by entering the password precaution only change parameters when the ready screen is displayed (start switch in the remote start position). Password in order to change the parameters under...

  • Page 74: Mobile Generator

    Wc_tx003229gb_fm10.Fm 74 mobile generator working with basler controller continued from the previous page. 3. Using the up/down arrow buttons, scroll through the setting parameters until enter password is highlighted. Then, press the check mark button (5). 4. The password entry screen appears with a...

  • Page 75: Mobile Generator

    Wc_tx003229gb_fm10.Fm 75 mobile generator working with basler controller at the password prompt to log in when prompted to enter the password, do the following: 1. The password entry screen appears with a letter “a” as the default character. Use the up/down arrow buttons to change the “a” to “o”. Th...

  • Page 76: Mobile Generator

    Wc_tx003229gb_fm10.Fm 76 mobile generator working with basler controller 8.6 adjusting the lcd screen contrast requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine to start...

  • Page 77: Mobile Generator

    Wc_tx003229gb_fm10.Fm 77 mobile generator working with basler controller 8.7 changing the time/date settings requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine to start u...

  • Page 78: Mobile Generator

    Wc_tx003229gb_fm10.Fm 78 mobile generator working with basler controller 8.8 changing the sender fail time delays requirements machine stopped start switch in remote start note: internal programming of the genset controller or connections to a remote start switch may cause the machine to start unexp...

  • Page 79: Mobile Generator

    Wc_tx003229gb_fm10.Fm 79 mobile generator working with basler controller continued from the previous page. 2. Using the up/down arrow buttons (2, 3) highlight settings. Then, press the right arrow button. 3. Highlight alarm configuration. Then, press the right arrow button. 4. Highlight sender fail....

  • Page 80: Mobile Generator

    Wc_tx003229gb_fm10.Fm 80 mobile generator working with basler controller 8.9 changing the units of measure requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine to start une...

  • Page 81: Mobile Generator

    Wc_tx003229gb_fm10.Fm 81 mobile generator working with basler controller continued from the previous page. 8. Exit by pressing the left arrow button (4) twice or until the lcd displays the settings menu. Then, scroll to logout and press the check mark button. Press the left arrow button so that the ...

  • Page 82: Mobile Generator

    Wc_tx003229gb_fm10.Fm 82 mobile generator working with basler controller 8.10 changing the low fuel pre-alarm setting requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine t...

  • Page 83: Mobile Generator

    Wc_tx003229gb_fm10.Fm 83 mobile generator working with basler controller continued from the previous page. 8. Using the up/down arrow buttons, change the value as desired. Press the check mark button when finished. 9. Exit by pressing the left arrow button (4) three times or until the lcd displays t...

  • Page 84: Mobile Generator

    Wc_tx003229gb_fm10.Fm 84 mobile generator working with basler controller 8.11 changing or disabling the low fuel alarm setting requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the ...

  • Page 85: Mobile Generator

    Wc_tx003229gb_fm10.Fm 85 mobile generator working with basler controller continued from the previous page. 2. Using the up/down arrow buttons (2, 3) highlight settings. Then, press the right arrow button.Highlight alarm config. Then, press the right arrow button. 3. Highlight alarms. Then, press the...

  • Page 86: Mobile Generator

    Wc_tx003229gb_fm10.Fm 86 mobile generator working with basler controller 8.12 changing the cooldown time setting requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine to sta...

  • Page 87: Mobile Generator

    Wc_tx003229gb_fm10.Fm 87 mobile generator working with basler controller continued from the previous page. 4. Highlight crank settings. Then, press the right arrow button. 5. Highlight cooldown time. Then, press the check mark button (5). 6. If you are not logged in, enter the password “op”. Press t...

  • Page 88: Mobile Generator

    Wc_tx003229gb_fm10.Fm 88 mobile generator working with basler controller 8.13 changing the pre-crank time delay (glow plug timer) requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause t...

  • Page 89: Mobile Generator

    Wc_tx003229gb_fm10.Fm 89 mobile generator working with basler controller continued from the previous page. 4. Highlight crank settings. Then, press the right arrow button. 5. Highlight precrank dely. Then, press the check mark button (5). 6. If you are not logged in, enter the password “op”. Press t...

  • Page 90: Mobile Generator

    Wc_tx003229gb_fm10.Fm 90 mobile generator working with basler controller 8.14 changing the maintenance interval requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine to star...

  • Page 91: Mobile Generator

    Wc_tx003229gb_fm10.Fm 91 mobile generator working with basler controller continued from the previous page. 3. Highlight alarm configuration. Then, press the right arrow button. 4. Highlight pre-alarms. Then, press the right arrow button. 5. Highlight the maintenance interval. Then, press the right a...

  • Page 92: Mobile Generator

    Wc_tx003229gb_fm10.Fm 92 mobile generator working with basler controller 8.15 resetting the maintenance interval pre-alarm requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the mach...

  • Page 93: Mobile Generator

    Wc_tx003229gb_fm10.Fm 93 mobile generator working with basler controller continued from the previous page. 3. With the pre-alarms screen showing (maint interval highlighted), press the left arrow button (4) three times. 4. Using the up/down arrow buttons highlight metering. Then, press the right arr...

  • Page 94: Mobile Generator

    Wc_tx003229gb_fm10.Fm 94 mobile generator working with basler controller 8.16 resetting a loss of voltage pre-alarm background the loss of voltage pre-alarm condition occurs most often because of an open lug door switch. During a loss of voltage pre-alarm, the lcd will display the screens below. To ...

  • Page 95: Mobile Generator

    Wc_tx003229gb_fm10.Fm 95 mobile generator working with basler controller 8.17 accessing and using the event log requirements machine stopped start switch in remote start note: internal programming of the genset controller, or closed connections to a remote start switch, may cause the machine to star...

  • Page 96: Mobile Generator

    Wc_tx003229gb_fm10.Fm 96 mobile generator working with basler controller 5. Highlight the event of interest. Then, press the right arrow button. Details of the event appear: they are: active occurence count first date first time last date last time first eng hrs last eng hrs details most recent even...

  • Page 97: Mobile Generator

    Wc_tx003619gb_fm10.Fm 97 mobile generator operation (deep sea controller) 9 operation (deep sea controller) 9.1 main circuit breaker location various styles of main circuit breakers may be found on wacker neuson mobile generators. The main circuit breaker (a) is located on the control panel. Note: g...

  • Page 98: Mobile Generator

    Wc_tx003619gb_fm10.Fm 98 mobile generator operation (deep sea controller) 9.2 genset controller power switch description the genset controller power switch (a) is a two-position switch: on and off. Function off off on on a dse 7310 stop wc_gr011478 position function lcd screen on when set to this po...

  • Page 99: Mobile Generator

    Wc_tx003619gb_fm10.Fm 99 mobile generator operation (deep sea controller) 9.3 selecting the voltage background selecting the voltage is a two-step process. First, select the voltage using the voltage selector. Then, use the voltage adjustment rheostat to fine-tune the voltage to your exact requireme...

  • Page 100: Mobile Generator

    Wc_tx003619gb_fm10.Fm 100 mobile generator operation (deep sea controller) continued from the previous page. Description the voltage selector mechanically changes the connections between the generator output leads and the terminal lugs on the generator. Selecting the voltage to select the voltage: 1...

  • Page 101: Mobile Generator

    Wc_tx003619gb_fm10.Fm 101 mobile generator operation (deep sea controller) continued from the previous page. Using the rheostat the voltage adjustment rheostat (d) is used to fine-tune the voltage as needed while the machine is running. Care must be taken when using the voltage adjustment rheostat b...

  • Page 102: Mobile Generator

    Wc_tx003619gb_fm10.Fm 102 mobile generator operation (deep sea controller) 9.4 deep sea controller buttons/functions ref. Button/function 1 right arrow button (right / forward) 2 up arrow button 3 down arrow button 4 left arrow button (left / backward) 5 check mark button (enter / accept) this butto...

  • Page 103: Mobile Generator

    Wc_tx003619gb_fm10.Fm 103 mobile generator operation (deep sea controller) 12 stop / reset pressing this button: ■ sets the genset controller into its stop/reset mode ■ clears any alarm conditions for which the triggering criteria have been recti- fied. 13 manual mode pressing this button: ■ sets th...

  • Page 104: Mobile Generator

    Wc_tx003619gb_fm10.Fm 104 mobile generator operation (deep sea controller) 9.5 genset controller alarms and shut-down conditions background the genset controller monitors variables of engine and machine function. The genset controller has two types of alarms: warning alarms and shut-down alarms. The...

  • Page 105: Mobile Generator

    Wc_tx003619gb_fm10.Fm 105 mobile generator operation (deep sea controller) electrical trips electrical trips are latching type alarms that stop the engine. During an electrical trip, the leds (6, 8) illuminate, an audible alarm sounds, and the machine is shut down. Press the “horn reset” button to s...

  • Page 106: Mobile Generator

    Wc_tx003619gb_fm10.Fm 106 mobile generator operation (deep sea controller) 9.6 before starting the machine before putting the generator into service, perform each item on the following checklist. Exterior checks  check for damage that may have occurred during towing or travel to the jobsite. Repair...

  • Page 107: Mobile Generator

    Wc_tx003619gb_fm10.Fm 107 mobile generator operation (deep sea controller) 9.7 starting and running the generator procedure perform the procedure below to start the generator. 1. Check the position of the voltage selector and make sure that it is set for the desired voltage output. Lock the voltage ...

  • Page 108: Mobile Generator

    Wc_tx003619gb_fm10.Fm 108 mobile generator operation (deep sea controller) continued from the previous page. 7. The engine will crank. During a normal cycle, the engine cranks for 12 seconds and rests for 12 seconds. This cycle will repeat three times. Note: if the engine does not start within the n...

  • Page 109: Mobile Generator

    Wc_tx003619gb_fm10.Fm 109 mobile generator operation (deep sea controller) 9.8 stopping the generator requirements before stopping the generator: ■ check with other personnel on the jobsite and let them know that power is being turned off. ■ make sure that the power shutdown will not create any haza...

  • Page 110: Mobile Generator

    Wc_tx003619gb_fm10.Fm 110 mobile generator operation (deep sea controller) 9.9 emergency stop switch location the emergency stop switch is the red button (a) located to the left of the control panel. The button can be accessed with the panel doors closed. It is electrically isolated from the switch ...

  • Page 111: Mobile Generator

    Wc_tx003619gb_fm10.Fm 111 mobile generator operation (deep sea controller) 9.10 engine and generator monitoring description engine and generator information is displayed on the lcd panel and scrolls continuously while the generator is operating. For more information on the deep sea controller, see c...

  • Page 112

    Wc_tx003611gb_fm10.Fm 112 working with deep sea controller: dse 7310 10 working with deep sea controller: dse 7310 10.1 introduction during normal operation, the genset controller displays current information on machine performance and operating status. The keypad (e) provides access to additional m...

  • Page 113

    Wc_tx003611gb_fm10.Fm 113 working with deep sea controller: dse 7310 10.2 navigating the menus the graphic below serves as a navigational aid when accessing the various menus of the genset controller. See the accompanying table for information about the menu items. . Status status engine engine gene...

  • Page 114

    Wc_tx003611gb_fm10.Fm 114 working with deep sea controller: dse 7310 menu item description menu item description about module information — — active config generator configuration gen load (h) generator load kvarh alarms alarms active gen load (%) generator load percent — — gen load (kva) generator ...

  • Page 115

    Wc_tx003611gb_fm10.Fm 115 working with deep sea controller: dse 7310 10.3 adjusting screen contrast overview the contrast of the lcd display can be adjusted to suit the operator’s preference. Procedure perform the procedure below to adjust the screen contrast. 1. Access the “editor—display” menu on ...

  • Page 116

    Wc_tx003611gb_fm10.Fm 116 working with deep sea controller: dse 7310 10.4 how to reset the maintenance timer background the maintenance timer is preset to 500 hours. When the maintenance timer times out, the genset controller sounds the audible alarm. Procedure perform the procedure below to reset t...

  • Page 117: Mobile Generator

    Wc_tx003620gb_fm10.Fm 117 mobile generator how to connect loads 11 how to connect loads 11.1 lug terminal connection diagrams for machines with capabilities up to 480v wc_gr011542 high wye low wye 139v 139v 139v or 240v 240v 240v 240v 240v.

  • Page 118: Mobile Generator

    Wc_tx003620gb_fm10.Fm 118 mobile generator how to connect loads 11.2 best practices for balancing loads background three-phase (3Ø) loads are, by their nature, balanced. It is when single-phase (1Ø) loads are combined with existing 3Ø loads that an unbalanced condition can occur. Dedicated 1Ø loads ...

  • Page 119: Mobile Generator

    Wc_tx003620gb_fm10.Fm 119 mobile generator how to connect loads continued from the previous page. Using the receptacles this information applies whether the machine is running in 3Ø or in 1Ø. When connecting two loads to the duplex receptacles, instead of plugging both loads into the same duplex rec...

  • Page 120: Mobile Generator

    Wc_tx003620gb_fm10.Fm 120 mobile generator how to connect loads 11.3 connecting 480v, 3-phase and single-phase loads 1. Stop the engine and turn the main circuit breaker off. 2. Set the voltage selector switch to the 480v position. 3. Open the lug door and connect the wires from the load as shown. 4...

  • Page 121: Mobile Generator

    Wc_tx003620gb_fm10.Fm 121 mobile generator how to connect loads 11.4 connecting a 240v 3Ø load and a 240v 1Ø load 1. Stop the engine and turn the main circuit breaker off. 2. Set the voltage selector switch to the 240v position. 3. Open the lug door and connect the wires from the load as shown. 4. C...

  • Page 122: Mobile Generator

    Wc_tx003620gb_fm10.Fm 122 mobile generator how to connect loads 11.5 connecting a 220–240v 3Ø load and multiple 127–133v 1Ø loads 1. Stop the engine and turn the main circuit breaker off. 2. Set the voltage selector switch to the 240v position. 3. Open the lug door and connect the wires from the loa...

  • Page 123: Mobile Generator

    Wc_tx003620gb_fm10.Fm 123 mobile generator how to connect loads 11.6 connecting a 208v 3Ø load and multiple 120v 1Ø loads 1. Stop the engine and turn the main circuit breaker off. 2. Set the voltage selector switch to the 240v position. 3. Open the lug door and connect the wires from the load as sho...

  • Page 124: Mobile Generator

    Wc_tx003610gb_fm10.Fm 124 mobile generator using remote start capabilities 12 using remote start capabilities 12.1 remote run terminal block location the remote run terminal block (a) is located as shown. Note: graphic is representative only. Your machine may vary. Description the remote run termina...

  • Page 125: Mobile Generator

    Wc_tx003610gb_fm10.Fm 125 mobile generator using remote start capabilities 12.2 remote transfer switch background a remote transfer switch is designed to transfer electrical loads from the normal power source (utility) to the emergency power source (generator) when normal voltage falls below a presc...

  • Page 126: Mobile Generator

    Wc_tx003610gb_fm10.Fm 126 mobile generator using remote start capabilities 12.3 preparing for automatic/remote start-up (basler) background when the engine start switch is in the remote start position, the generator can be started remotely through a automatic transfer switch or other type of remote ...

  • Page 127: Mobile Generator

    Wc_tx003610gb_fm10.Fm 127 mobile generator using remote start capabilities 12.4 preparing for automatic/remote start-up (deep sea) background in auto mode, the generator can be started remotely, either through a transfer switch or some other type of remote start switch. Auto mode is the normal setti...

  • Page 128: Mobile Generator

    Wc_tx003610gb_fm10.Fm 128 mobile generator using remote start capabilities continued from the previous page. 2. Leave the genset controller power switch in the on position. 3. Close the main circuit breaker. 4. Press the auto mode button. 5. Secure the generator by closing and locking all doors. The...

  • Page 129: Mobile Generator

    Wc_tx003548gb_fm10.Fm 129 mobile generator diagnostic trouble codes (dtc) 13 diagnostic trouble codes (dtc) 13.1 accessing dtcs with the basler controller background this machine may include an engine that has self-diagnostic capabilities. These engines communicate issues with the engine through dia...

  • Page 130: Mobile Generator

    Wc_tx003548gb_fm10.Fm 130 mobile generator diagnostic trouble codes (dtc) 13.2 accessing engine dtcs using the deep sea controller background this machine may include an engine that has self-diagnostic capabilities. These engines communicate issues with the engine through diagnostic trouble codes (d...

  • Page 131: Mobile Generator

    Wc_tx003548gb_fm10.Fm 131 mobile generator diagnostic trouble codes (dtc) 13.3 list of engine diagnostic trouble codes (dtcs) failure code string displayed description spn fmi — 0 data hi most severe data is higher than expected at the most severe level — 1 data lo most severe data is lower than exp...

  • Page 132: Mobile Generator

    Wc_tx003548gb_fm10.Fm 132 mobile generator diagnostic trouble codes (dtc) 91 3 thr pos sns volt hi throttle position sensor input voltage (high) 91 4 thr pos sns volt lo throttle position sensor input voltage (low) 91 14 thr pos sns volt oor throttle voltage (out of range) 94 1 fuel deliv prs lo lo ...

  • Page 133: Mobile Generator

    Wc_tx003548gb_fm10.Fm 133 mobile generator diagnostic trouble codes (dtc) 105 0 egr mixed air tmp hi exhaust gas recirculation mixed air high (least severe) 105 3 egr air temp vlt hi exhaust gas recirculation mixed air temp volt- age (high) 105 4 egr air temp vlt lo exhaust gas recirculation mixed a...

  • Page 134: Mobile Generator

    Wc_tx003548gb_fm10.Fm 134 mobile generator diagnostic trouble codes (dtc) 158 0 ksw batt volts hi hi key switch battery potential is above the high high threshold 158 1 ksw batt volts lo lo key switch battery potential is below the low low threshold 158 15 ksw batt volts hi key switch battery potent...

  • Page 135: Mobile Generator

    Wc_tx003548gb_fm10.Fm 135 mobile generator diagnostic trouble codes (dtc) 563 # abs active caption string for antilock brake system (abs) active 611 3 inj short to pwr injector wiring shorted to power 611 4 inj short to gnd injector wiring shorted to ground 624 # diagnostic lamp caption string for d...

  • Page 136: Mobile Generator

    Wc_tx003548gb_fm10.Fm 136 mobile generator diagnostic trouble codes (dtc) 651 # cylinder 1 injector caption string for cylinder 1 injector 652 2 cyl 2 eui pn invld cylinder #2 eui part number (invalid) 652 5 cyl 2 eui ckt open cylinder #2 eui circuit (open) 652 6 cyl 2 eui ckt short cylinder #2 eui ...

  • Page 137: Mobile Generator

    Wc_tx003548gb_fm10.Fm 137 mobile generator diagnostic trouble codes (dtc) 657 # cylinder 7 injector caption string for cylinder 7 injector 658 # cylinder 8 injector caption string for cylinder 8 injector 659 # cylinder 9 injector caption string for cylinder 9 injector 660 # cylinder 10 injector capt...

  • Page 138: Mobile Generator

    Wc_tx003548gb_fm10.Fm 138 mobile generator diagnostic trouble codes (dtc) 712 # aux i/o 12 caption string for auxiliary i/o 12 713 # aux i/o 13 caption string for auxiliary i/o 13 714 # aux i/o 14 caption string for auxiliary i/o 14 715 # aux i/o 15 caption string for auxiliary i/o 15 716 # aux i/o ...

  • Page 139: Mobile Generator

    Wc_tx003548gb_fm10.Fm 139 mobile generator diagnostic trouble codes (dtc) 1172 3 trbo cmp tmp volt hi turbo compressor inlet temp input voltage (high) 1172 4 trbo cmp tmp volt lo turbo compressor inlet temp input voltage (low) 1172 16 trbo cmp in tmp mhi turbo compressor inlet temp (moderately high)...

  • Page 140: Mobile Generator

    Wc_tx003548gb_fm10.Fm 140 mobile generator diagnostic trouble codes (dtc) 1335 # misfire cylinder 13 caption string for misfire detected on a single engine cylinder 1336 # misfire cylinder 14 caption string for misfire detected on a single engine cylinder 1337 # misfire cylinder 15 caption string fo...

  • Page 141: Mobile Generator

    Wc_tx003548gb_fm10.Fm 141 mobile generator diagnostic trouble codes (dtc) 2071 9 tr oil can msg nt rcv trans. Oil, tier size, vehicle speed can mes- sage not received 2629 0 trbo 1 out tmp hi hi turbocharger 1 outlet pressure is above the high high threshold 2629 15 turbo 1 out tmp hi turbocharger 1...

  • Page 142: Mobile Generator

    Wc_tx003548gb_fm10.Fm 142 mobile generator diagnostic trouble codes (dtc) 3719 0 dpf soot lvl ext hi string for diagnostic trouble code indicating diesel particulate filter soot level high - most severe level 3719 15 dpf soot lvl hi string for diagnostic trouble code indicating diesel particulate fi...

  • Page 143: Mobile Generator

    Wc_tx003548gb_fm10.Fm 143 mobile generator diagnostic trouble codes (dtc) 523470 # rail pressure lmt vlv caption string for rail pressure limit valve 523490 # ecu error string for diagnostic trouble code indicating ecu error 523500 # can msg timeout caption string indicating can message timeout has ...

  • Page 144: Mobile Generator

    Wc_tx003548gb_fm10.Fm 144 mobile generator diagnostic trouble codes (dtc) 523612 # ecu error string for diagnostic trouble code indicating ecu error 523613 # rail pressure caption string for rail pressure 523615 # metering unit valve caption string for metering unit valve 523617 # ecu error string f...

  • Page 145: Mobile Generator

    Wc_tx003612gb_fm10.Fm 145 mobile generator factory-installed options 14 factory-installed options this machine may be equipped with one or more of the following factory-installed options. To verify if any of these options are installed on your machine, contact wacker neuson corporation at 1-800-770-...

  • Page 146: Mobile Generator

    Wc_tx003612gb_fm10.Fm 146 mobile generator factory-installed options 14.2 lockable battery disconnect a lockable on/off switch is available which disconnects the battery. A padlock (not included) securely locks the switch in the off position. If equipped, the battery disconnect switch is mounted to ...

  • Page 147: Mobile Generator

    Wc_tx003612gb_fm10.Fm 147 mobile generator factory-installed options 14.3 camlocks a second optional outlet panel features camlock connectors for easy tool changes. Each connector is protected by a spring-loaded cover. Notice: separate overcurrent protection must be provided. Do not exceed 400 amps ...

  • Page 148: Mobile Generator

    Wc_tx003612gb_fm10.Fm 148 mobile generator factory-installed options 14.4 containment system overspills and leaks are captured in the containment system (a). The containment system holds over 110% of the fluid contained in the machine. 14.5 extended run tank (ert) an extended run (fuel) tank provide...

  • Page 149: Mobile Generator

    Wc_tx003612gb_fm10.Fm 149 mobile generator factory-installed options 14.6 engine block heater the engine block heater option includes a block heater (a) with a cord (b). The function of the block heater is to heat the engine coolant/engine block to improve cold-weather engine starting. Plug the cord...

  • Page 150: Mobile Generator

    Wc_tx003612gb_fm10.Fm 150 mobile generator factory-installed options 14.8 low coolant shutdown description the low-coolant shutdown system consists of an electronic sensor that monitors coolant level. The sensor (a) is mounted to the radiator and wired into the ecm. The sensor probe (b) is submerged...

  • Page 151: Mobile Generator

    Wc_tx003612gb_fm10.Fm 151 mobile generator factory-installed options 14.9 temperature-activated shutters the shutters (a) are mounted to the top of the generator enclosure. The shutters are designed to keep the engine compartment warm, thus increasing engine temperature during cold weather operation...

  • Page 152: Mobile Generator

    Wc_tx003612gb_fm10.Fm 152 mobile generator factory-installed options 14.10 positive air shutoff valve description diesel engines may occasionally continue to run even after the machine has been turned off. This “runaway” condition occurs when combustible intake air is drawn into the engine. Pressing...

  • Page 153: Mobile Generator

    Wc_tx003612gb_fm10.Fm 153 mobile generator factory-installed options 14.11 quick-disconnect fuel fittings quick-disconnect fuel fittings allow an external fuel supply to be connected to the engine. Requirements ■ engine stopped and cool to the touch ■ fuel supply and return hoses with compatible qui...

  • Page 154: Mobile Generator

    Wc_tx003612gb_fm10.Fm 154 mobile generator factory-installed options 14.12 lube level maintainer description the lube level maintainer system protects the engine from low oil levels by providing an additional 6-quart oil reservoir. Oil from the reservoir is gravity-fed from the oil reservoir (a) thr...

  • Page 155

    Wc_tx003871gb_fm10.Fm 155 machines with aftertreatment exhaust system 15 machines with aftertreatment exhaust system 15.1 how the aftertreatment exhaust system works background many wacker neuson generators with tier 4 engines use an aftertreatment exhaust system to reduce emissions. There are five ...

  • Page 156

    Wc_tx003871gb_fm10.Fm 156 machines with aftertreatment exhaust system 15.2 filling the def tank requirements ■ machine level with the ground ■ remote switch disconnected from the remote run terminal ■ fresh diesel exhaust fluid (def)—also known as aqueous urea solution 32% (aus32)—manufactured to th...

  • Page 157

    Wc_tx003871gb_fm10.Fm 157 machines with aftertreatment exhaust system continued from the previous page. 2. Set the engine start switch (a) to the remote start position. The def level (in percentage of the def tank capacity) is displayed on the left side of the lcd screen. 3. Start the engine by sett...

  • Page 158

    Wc_tx003871gb_fm10.Fm 158 machines with aftertreatment exhaust system 15.3 shelf life of diesel exhaust fluid (def) the shelf life of def is a function of temperature and the amount of exposure to sunlight. Certain conditions can degrade the solution to a point where it will no longer meet the stand...

  • Page 159

    Wc_tx003871gb_fm10.Fm 159 machines with aftertreatment exhaust system 15.4 monitoring and control of the def level the diesel exhaust fluid (def) level is monitored by the genset controller. In normal operation, the def level (in percentage of the def tank capacity) is displayed on the left side of ...

  • Page 160

    Wc_tx003871gb_fm10.Fm 160 machines with aftertreatment exhaust system 15.5 monitoring def quality the quality of diesel exhaust fluid (def) is monitored by the genset controller. When the def quality begins to deteriorate (or something other than def is put into the def tank, or the sensor is discon...

  • Page 161

    Wc_tx003871gb_fm10.Fm 161 machines with aftertreatment exhaust system 15.6 conditioning the aftertreatment exhaust system (if equipped) overview sustained operation of the generator under load heats the selective catalytic reduction (scr) system to a temperature high enough to burn accumulated diese...

  • Page 162: Mobile Generator

    Wc_tx003614gb_fm10.Fm 162 mobile generator general maintenance 16 general maintenance 16.1 periodic maintenance schedule the table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special tra...

  • Page 163: Mobile Generator

    Wc_tx003614gb_fm10.Fm 163 mobile generator general maintenance 16.2 maintaining the emission control system for machines sold in north america: normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warr...

  • Page 164: Mobile Generator

    Wc_tx003614gb_fm10.Fm 164 mobile generator general maintenance 16.5 inspecting the machine when daily overview inspect the machine before each use. A thorough inspection will help to identify mechanical faults or potentially unsafe operating conditions. Correct these problems before operating the ma...

  • Page 165: Mobile Generator

    Wc_tx003614gb_fm10.Fm 165 mobile generator general maintenance 16.6 maintaining the trailer tires ■ keep tires inflated to the proper pressure as shown on the tire sidewall. ■ check tread periodically for wear. ■ replace tires as required. Wheels ■ check that lug nuts holding wheels are tight. ■ rep...

  • Page 166: Mobile Generator

    Wc_tx003614gb_fm10.Fm 166 mobile generator general maintenance 16.7 checking and draining the containment system when check and drain the containment system every 50 hours. Overview certain machines are equipped with a containment system. The containment system protects the environment by collecting...

  • Page 167: Mobile Generator

    Wc_tx003614gb_fm10.Fm 167 mobile generator general maintenance 16.8 checking the exhaust system when check the exhaust system weekly before operating the machine. Background a leaky exhaust system will adversely affect machine operation. Symptoms include increased noise and visible soot deposits. Le...

  • Page 168: Mobile Generator

    Wc_tx003614gb_fm10.Fm 168 mobile generator general maintenance 16.9 maintaining the battery safety precautions observe the following safety precautions to prevent serious damage to the electrical system. ■ do not disconnect the battery while the machine is running. ■ do not attempt to run the machin...

  • Page 169: Mobile Generator

    Wc_tx003614gb_fm10.Fm 169 mobile generator general maintenance 16.10 cleaning the diesel particulate filter (dpf) (if equipped) overview sustained operation of the generator under load heats the dpf to a temperature high enough to burn accumulated soot. This cleaning process (passive regeneration) n...

  • Page 170: Mobile Generator

    Wc_tx003614gb_fm10.Fm 170 mobile generator general maintenance 16.11 filling the radiator when every 2000 hours or 2 years requirements ■ machine shut down ■ engine cool to touch ■ fresh coolant (as needed) procedure perform the procedure below to fill the radiator. 1. Open the access cover on the r...

  • Page 171: Mobile Generator

    Wc_tx003614gb_fm10.Fm 171 mobile generator general maintenance continued from the previous page. 7. Re-install the radiator cap. Notice: solutions of antifreeze and supplemental coolant additives must be used year-round. Automotive-type coolants do not contain the correct coolant additives to protec...

  • Page 172: Mobile Generator

    Wc_tx003614gb_fm10.Fm 172 mobile generator general maintenance 16.12 replacing the aftertreatment def dosing unit filter when replace the aftertreatment diesel exhaust fluid (def) dosing unit filter every 4500 hours or 3 years. Requirements ■ machine stopped ■ replacement filter element ■ strap wren...

  • Page 173: Mobile Generator

    Wc_tx003614gb_fm10.Fm 173 mobile generator general maintenance continued from the previous page. 2. Remove the filter equalizing element (b). 3. Use the disposable filter tool (c) to aid in removing the filter element (d). Use the appropriate end of the tool, depending on the color of the plastic on...

  • Page 174: Mobile Generator

    Wc_tx003614gb_fm10.Fm 174 mobile generator general maintenance 16.13 storage introduction extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps nece...

  • Page 175: Mobile Generator

    Wc_tx003614gb_fm10.Fm 175 mobile generator general maintenance 16.14 machine disposal / decommissioning introduction this machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can...

  • Page 176

    Wc_tx003849gb_fm10.Fm 176 engine maintenance: john deere 4045tf285/hf285 6068hf285 17 engine maintenance: john deere 4045tf285/hf285 6068hf285 the engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. ...

  • Page 177

    Wc_tx003849gb_fm10.Fm 177 engine maintenance: john deere 4045tf285/hf285 6068hf285 the viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the ...

  • Page 178

    Wc_tx003849gb_fm10.Fm 178 engine maintenance: john deere 4045tf285/hf285 6068hf285 770051.

  • Page 179

    Wc_tx003849gb_fm10.Fm 179 engine maintenance: john deere 4045tf285/hf285 6068hf285 770052.

  • Page 180

    Wc_tx003849gb_fm10.Fm 180 engine maintenance: john deere 4045tf285/hf285 6068hf285 770048.

  • Page 181

    Wc_tx003663gb_fm10.Fm 181 engine maintenance: t4i cummins qsb6.7 18 engine maintenance: t4i cummins qsb6.7 the viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside a...

  • Page 182

    Wc_tx003663gb_fm10.Fm 182 engine maintenance: t4i cummins qsb6.7 770035 the primary cummins inc. Recommendation is for the use of 15w-40 multigrade. Lubricating oil for normal operation at ambient temperatures above -15°c [5°f]. The use of multigrade oil reduces deposit formation, improves engine cr...

  • Page 183

    Wc_tx003663gb_fm10.Fm 183 engine maintenance: t4i cummins qsb6.7 the engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. 770015.

  • Page 184

    Wc_tx003663gb_fm10.Fm 184 engine maintenance: t4i cummins qsb6.7 770016.

  • Page 185

    Wc_tx003751gb_fm10.Fm 185 engine maintenance: t4f cummins qsb7-g9 19 engine maintenance: t4f cummins qsb7-g9 the viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside...

  • Page 186

    Wc_tx003751gb_fm10.Fm 186 engine maintenance: t4f cummins qsb7-g9 770035 the primary cummins inc. Recommendation is for the use of 15w-40 multigrade. Lubricating oil for normal operation at ambient temperatures above -15°c [5°f]. The use of multigrade oil reduces deposit formation, improves engine c...

  • Page 187

    Wc_tx003751gb_fm10.Fm 187 engine maintenance: t4f cummins qsb7-g9 the engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. Maintenance schedule perform maintenance at whichever interval occurs first. ...

  • Page 188

    Wc_tx003751gb_fm10.Fm 188 engine maintenance: t4f cummins qsb7-g9 maintenance procedures at 2000 hours • crankcase ventilation filter - change maintenance procedures at 2000 hours or 2 years • cooling system - flush 8 • vibration damper, rubber - check • vibration damper, viscous - check 3 • air com...

  • Page 189: Mobile Generators

    Wc_tx001197gb_fm10.Fm 189 mobile generators troubleshooting 20 troubleshooting problem cause remedy engine doesn’t start battery discharged battery connections corroded blown fuse defective starter charge battery. Clean battery connections. Replace fuse. Replace starter. Engine tries to start but st...

  • Page 190: Technical Data — G 240

    Wc_td000424gb_fm10.Fm 190 technical data — g 240 g 240 21 technical data — g 240 21.1 engine engine power rating gross standby power rating per iso 8528-1 and sae j1995. Actual power output may vary due to conditions of specific use. 1 run times are based on useable fuel volume, not on fuel tank cap...

  • Page 191: G 240

    Wc_td000424gb_fm10.Fm 191 g 240 technical data — g 240 21.2 generator 21.3 trailer and skid item no. G 240 generator make/type mecc alte model eco38-3sn/4 generator speed rpm 1800 voltage selector 2 position reconnectable panel ac voltages available 1Ø (v) 3Ø (v) 120, 127, 139, 240, 254, 277 208, 22...

  • Page 192: Technical Data — G 240

    Wc_td000424gb_fm10.Fm 192 technical data — g 240 g 240 21.4 dimensions g 240 item number 0620661 5200001323 0602662 0620663 5200006904 a mm (in.) 3353 (132.0) 3353 (132.0) b 1384 (54.5) 1384 (54.5) c 1829 (72.0) 1918 (72.0) d 2146 (84.5) 2146 (84.5) e 2591 (102) 2591 (102) f 5055 (199) 5055 (199) wc...

  • Page 193: G 230

    Wc_td000527gb_fm10.Fm 193 g 230 technical data — g 230 22 technical data — g 230 22.1 engine: g 230 t4f engine power rating net power rating per iso 3046. Actual power output may vary due to conditions of specific use. 1 run times are based on useable fuel volume, not on fuel tank capacity. “usable ...

  • Page 194: Technical Data — G 230

    Wc_td000527gb_fm10.Fm 194 technical data — g 230 g 230 22.2 engine: g 230 t4i engine power rating net power rating per iso 3046. Actual power output may vary due to conditions of specific use. * run times are based on useable fuel volume, not on fuel tank capacity. “useable fuel volume” does not inc...

  • Page 195: G 230

    Wc_td000527gb_fm10.Fm 195 g 230 technical data — g 230 22.3 generator item no. G 230 make/type mecc alte model eco38-3sn/4 generator speed rpm 1800 voltage selector 2-position reconnectable panel ac voltages available 1Ø (v) 3Ø (v) 120, 127, 139, 240, 254, 277 208, 220, 240, 416, 440, 480 frequency ...

  • Page 196: Technical Data — G 230

    Wc_td000527gb_fm10.Fm 196 technical data — g 230 g 230 22.4 trailer and skid machine g 230 dry weight of skid kg (lb) 2856 (6340) operating weight of skid kg (lb) 4163 (4220) trailer weight without generator kg (lb) 641 (1414) gvwr kg (lb) 5455 (12,000) surge brakes fluid type dot 3 tires size 7.50 ...

  • Page 197: G 230

    Wc_td000527gb_fm10.Fm 197 g 230 technical data — g 230 22.5 dimensions g 230 t4i g 230 t4f machine 0620881 5200007862 0602882 0620883 5200010141 5200010142 a mm (in.) 3353 (132.0) 3353 (132.0) 3353 (132.0) 3353 (132.0) b 1321 (52.0) 1384 (54.5) 1321 (52.0) 1384 (54.5) c 1893 (74.5) 1918 (72.0) 1943 ...

  • Page 198: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 198 tire safety information tire safety information introduction to tire safety information federal regulation 49 cfr 575 requires trailer manufacturers to include certain tire information in the owner’s manuals for the trailers they manufacture. This regulation requires that t...

  • Page 199: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 199 tire safety information 7 ,5( 6 $)(7 , 1)250$7,21 7klvsruwlrqriwkh8vhu¶v0dqxdofrqwdlqvwluhvdihw\lqirupdwlrqdvuhtxluhge\&)5 6hfwlrqfrqwdlqv³6whsviru'hwhuplqlqj&ruuhfw/rdg/lplw7udlohu´ 6hfwlrqfrqwdlqv³6whsviru'hwhuplqlqj&ruuhfw/rdg/lplw±7rz9hklfoh´ 6hfwlrqfrqwdlqvd*orvvdu\ri7...

  • Page 200: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 200 tire safety information excessive loads and/or underinflation cause tire overloading and, as a result, abnormal tire flexing occurs. This situation can generate an excessive amount of heat within the tire. Excessive heat may lead to tire failure. It is the air pressure that...

  • Page 201: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 201 tire safety information bead the part of the tire that is made of steel wires, wrapped or reinforced by ply cords and that is shaped to fit the rim. Bead separation this is the breakdown of the bond between components in the bead. Bias ply tire a pneumatic tire in which the...

  • Page 202: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 202 tire safety information intended outboard sidewall the sidewall that contains a white-wall, bears white lettering or bears manufacturer, brand, and/or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing s...

  • Page 203: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 203 tire safety information ply a layer of rubber-coated parallel cords. Ply separation a parting of rubber compound between adjacent plies. Pneumatic tire a mechanical device made of rubber, chemicals, fabric and steel or other materials, that, when mounted on an automotive wh...

  • Page 204: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 204 tire safety information tread rib a tread section running circumferentially around a tire. Tread separation pulling away of the tread from the tire carcass. Treadwear indicators (twi) the projections within the principal grooves designed to give a visual indication of the d...

  • Page 205: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 205 tire safety information tire safety tips. Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure. ...

  • Page 206: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 206 tire safety information 1.5.4. S teps for m aintaining p roper t ire p ressure step 1: locate the recommended tire pressure on the vehicle's tire information placard, certification label, or in the owner's manual. Step 2: record the tire pressure of all tires. Step 3: if th...

  • Page 207: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 207 tire safety information 1.5.9.1. Information on passenger vehicle tires please refer to the diagram below. P the "p" indicates the tire is for passenger vehicles. Next number this three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall e...

  • Page 208: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 208 tire safety information tire safety information letter rating speed rating q 99 mph r 106 mph s 112 mph t 118 mph u 124 mph h 130 mph v 149 mph w 168* mph y 186* mph * for tires with a maximum speed capability over 149 mph, tire manufacturers sometimes use the letters zr. F...

  • Page 209: Tire Safety Information

    Wc_tx003108gb_fm10.Fm 209 tire safety information 1.5.9.3. Additional information on light truck tires please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. Lt the "lt" indicates the tire is for light trucks or trai...

  • Page 210

    Wc_tx003111gb_fm10.Fm 210 user’s information for transport canada fuel tank 23 user’s information for transport canada fuel tank note: the following information applies only to machines equipped with a transport canada fuel tank. This type of fuel tank is required for machines transported on canadia...

  • Page 211

    Wc_tx003111gb_fm10.Fm 211 user’s information for transport canada fuel tank.

  • Page 212

    Wc_tx003111gb_fm10.Fm 212 user’s information for transport canada fuel tank.

  • Page 213

    Emission control systems information and warranty—diesel wc_tx003113gb_fm10.Fm 213 24 emission control systems information and warranty — diesel the emission control warranty and associated information is valid only for the u.S.A., its territories, and canada. 24.1 emission control system background...

  • Page 214

    Emission control systems information and warranty—diesel 214 wc_tx003113gb_fm10.Fm 24.2 limited defect warranty for exhaust emission control system see the supplied engine owner’s manual for the applicable emission warranty statement. 24.3 limited defect warranty for wacker neuson emission control s...

  • Page 215

    Emission control systems information and warranty—diesel wc_tx003113gb_fm10.Fm 215 for the components listed in the following table, an authorized wacker neuson dealer/service center will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine/equ...

  • Page 216

    Emission control systems information and warranty—diesel 216 wc_tx003113gb_fm10.Fm how to make a claim in the event that any emission-related part is found to be defective during the warranty period, you shall notify wacker neuson product support department (1-800-770-0957, or technical.Support@wack...

  • Page 217

    Wc_tx003652gb_fm10.Fm 217 mobile generator general machine schematics 25 general machine schematics 25.1 fuses 10a ecm start #1 #2 #3 #4 7.5a ecm/switch 7.5a 10a g 50, t4i john deere, basler g 50, t4i john deere, deep sea g 50, t4f isuzu, basler g 70, t3 john deere, basler g 70, t3 john deere, deep ...

  • Page 218

    218 mobile generator general machine schematics 25.2 trailer wiring standard and hydraulic brakes electric brakes w c _ g r 0 0 0 5 2 2 b r b r w w b r w g b r w y b r w b r w y g b r w 1 9 8 6 2 1 0 3 b r b r 7 7 3 g y br w r r r br w r + – w w w w br br br br br br w wc_gr000523 y w g r w r r 1 4 ...

  • Page 219

    Wc_tx003652gb_fm10.Fm 219 mobile generator general machine schematics 25.3 trailer wiring components ref. Description 1 front right side amber light 2 front left side amber light 3 trailer plug 4 battery 5 brake solenoid 6 right tail light 7 license plate holder lights 8 left tail light 9 rear right...

  • Page 220

    Schematics, machines with basler controller g 230 / g 240 220 wc_tx003749gb_fm10.Fm 26 schematics, machines with basler controller 26.1 ac schematic: g 230/g 240 wc_gr011988 ct ct-- 3 36 6 ct ct-- 36 36a a ct ct-- 3 3 3 3 o or r wh wht t 3 3 3 3 b br r y ye e 6 6 6 6 7 7 7 7 7 7 7 7 c ct t c ct t c ...

  • Page 221

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 221 26.2 ac schematic components: g 230/g 240 ref. Description ref. Description 1 genset controller 14 exciter 2 plug 4—line voltage inputs 15 rectifier 3 plug 3—current transformer inputs 16 rotor main field 4 voltage s...

  • Page 222

    Schematics, machines with basler controller g 230 / g 240 222 wc_tx003749gb_fm10.Fm 26.3 dc schematic: g 240 john deere tier 3 wc_gr011989 12 12 blk blk 13 13 59 59 red red 10awg 10awg 12 12 relay relay 65 65 11 11 gry gry blk blk 14 14 11 11 14 14 47 47 46 46 wht wht red red 2/0 awg 2/0 awg 50 50 l...

  • Page 223

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 223 26.4 dc schematic components: g 240 tier 3 ref. Description ref. Description 1 electronic control board 17 toggle switch 2 engine outputs 18 10a fuse 3 engine sensor inputs 19 main breaker 4 emergency stop, canbus, a...

  • Page 224

    Schematics, machines with basler controller g 230 / g 240 224 wc_tx003749gb_fm10.Fm 26.5 dc schematic: g230 cummins t4i wc_gr011990 b b j1939- j1939- a a j1939+ j1939+ c c shield shield a a +24v ecm power +24v ecm power f f +24v service link +24v service link h h keyswitch keyswitch e e starter sole...

  • Page 225

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 225 26.6 dc schematic components: g 230 t4i ref. Description ref. Description 1 electronic control board 13 cummins j3 connector 2 engine outputs b: j1939 (–) start a: j1939 (+) fuel c: shield 3 plug 1—engine sensor inpu...

  • Page 226

    Schematics, machines with basler controller g 230 / g 240 226 wc_tx003749gb_fm10.Fm 26.7 dc schematic: g230 cummins t4f 5200014425_s1_02 air cleaner tbap sensor 1 2 3 4 cummins j22 coolant level sensor c b a cummins j31 def injector 1 2 cummins cc24b 24 pin crossover connector aftertreatment j1939 (...

  • Page 227

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 227 26.8 dc schematic components: g 230 cummins t4f ref. Description ref. Description 1 plug 1 - power and engine sender inputs 27 bond bar 2 plug 2 - contact inputs 28 shunt trip relay 3 electronic control unit (genset ...

  • Page 228

    Schematics, machines with basler controller g 230 / g 240 228 wc_tx003749gb_fm10.Fm 26.9 dc electrical schematic section a: g 230 cummins t4f 59 88 10a fuse 48 47 46 bk bond to front panel door l0 bond bar grd l3 l2 l1 rd bk 45 mechanical lugs bk bk 202 rd 201 bk fuel level 62 87 95 48 50 49 56 togg...

  • Page 229

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 229 26.10 electrical schematic components ref. Description ref. Description 1 plug 1 - power and engine sender inputs 5 idle toggle switch ground 6 remote start / off / start/run switch battery - 7 relay - engine outputs...

  • Page 230

    Schematics, machines with basler controller g 230 / g 240 230 wc_tx003749gb_fm10.Fm 26.11 dc electrical schematic section b: g 230 cummins t4f cummins j22 coolant level sensor c b a cummins j78 water in fuel sensor 1 2 cummins j2 ecu connector 13 water in fuel sensor 62 ecm return 1 battery supply (...

  • Page 231

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 231 26.12 electrical schematic components ref. Description ref. Description 14 intake heater (not used) 15 intake heater relay sensor (+5v) supply 16 150a fuse diesel exhaust fluid (def) supply module pump mode/temperatu...

  • Page 232

    Schematics, machines with basler controller g 230 / g 240 232 wc_tx003749gb_fm10.Fm 26.13 dc electrical schematic section c: g 230 cummins t4f air cleaner tbap sensor 1 2 3 4 cummins j31 def injector 1 2 cummins cc24b 24 pin crossover connector aftertreatment j1939 (-) 23 aftertreatment j1939 (+) 22...

  • Page 233

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 233 26.14 electrical schematic components ref. Description ref. Description 30 120 ohm resistor 38 cummins upstream diesel oxidation catalyst (doc) nox sensor 32 air cleaner temperature/pressure sensor connector (tbap) s...

  • Page 234

    Schematics, machines with basler controller g 230 / g 240 234 wc_tx003749gb_fm10.Fm 26.15 cummins engine relays and fuses connector 6 +24v battery positive 6a keyswitch 6c connectors 1, 2, 3, and 4 output pins 1c cummins j26 supply module connector - pin 5 2c cummins j2 ecu connector - pin 7 4b cumm...

  • Page 235

    G 230 / g 240 schematics, machines with basler controller wc_tx003749gb_fm10.Fm 235 26.16 cummins engine relays and fuses ref. Description ref. Description 1 15a fuse 1 cummins diesel exhaust fluid (def) tank sensors - pin 3 2 10a fuse 2 cummins diesel oxidation catalyst (doc) temperature sensors - ...

  • Page 236

    Schematics, machines with deep sea controller g 230 / g 240 236 wc_tx003750gb_fm10.Fm 27 schematics, machines with deep sea controller 27.1 ac schematic: g 230 / g 240 l-l l-n l-n l-l rotor main field rotor rectifier stator generator (alternator) red red blu/wht 5 6 2 1 3 b + 0 4 - vio wht (power) (...

  • Page 237

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 237 27.2 electrical schematic components: g 230 / g 240 ref. Description ref. Description 1 lug safety limit switch 14 auxiliary stator winding 2 mechanical lugs 15 voltage selector switch 3 main circuit breaker 16 gen...

  • Page 238

    Schematics, machines with deep sea controller g 230 / g 240 238 wc_tx003750gb_fm10.Fm 27.3 dc schematic: g 240 john deere tier 3 j wc_gr011793 1 2 4 5 3 12 7 8 9 10 13 29 25 11 14 15 16 17 18 28 24 19 23 27 26 20 21 22 6.

  • Page 239

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 239 27.4 dc schematic components: g 240 john deere tier 3 ref. Description ref. Description 1 plug 1 - power and engine sender inputs 16 engine control unit (ecu) 2 plug 2 - contact inputs 17 starter relay 3 plug 3 - c...

  • Page 240

    Schematics, machines with deep sea controller g 230 / g 240 240 wc_tx003750gb_fm10.Fm 27.5 dc schematic: g 230 cummins t4i 5200006818_02 cummins j1939 connector a j1939+ b j1939- c shield 16 pin cummins oem connector a +24v ecm power f +24v service link h keyswitch e starter solenoid b throttle inpu...

  • Page 241

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 241 27.6 dc schematic components: g 230 cummins t4i ref. Description 1 plug 1 - power and outputs battery negative battery positive fuel start ground regeneration light alarm prealarm trip breaker 2 plug 2 - sensor inp...

  • Page 242

    Schematics, machines with deep sea controller g 230 / g 240 242 wc_tx003750gb_fm10.Fm 27.7 dc schematic: g 230 cummins t4f - + - + 5100015549_s1_01 bat+ 2 plug 1 power & outputs bat - 1 trip breaker 11 prealarm 10 alarm 9 start fuel regen light 8 ground 7 56 63 64 80 3 5 4 34 86 119 59 bk rd bk bk b...

  • Page 243

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 243 27.8 dc schematic components: g 230 cummins t4f ref. Description ref. Description 1 plug 1 - power and engine sender inputs 29 battery disconnect (optional) 2 plug 2 - sender inputs 30 120 ohm resistor 3 plug 3 - c...

  • Page 244

    Schematics, machines with deep sea controller g 230 / g 240 244 wc_tx003750gb_fm10.Fm 27.9 dc electrical schematic section a: g 230 cummins t4f 5100015549_s1_01_a bat+ 2 plug 1 power & outputs bat - 1 trip breaker 11 prealarm 10 alarm 9 start fuel regen light 8 ground 7 56 63 64 80 3 5 4 34 86 119 5...

  • Page 245

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 245 27.10 electrical schematic components ref. Description ref. Description 1 plug 1 - power and engine sender inputs 7 genset power toggle switch battery - 8 hour meter battery + 9 30a fuse fuel 10 10a fuse start 11 1...

  • Page 246

    Schematics, machines with deep sea controller g 230 / g 240 246 wc_tx003750gb_fm10.Fm 27.11 dc electrical schematic section b: g 230 cummins t4f - + - + 5100015549_s1_01_b cummins j3 diagnostic connector a datalink return b +24 v datalink c j1939+ d j1939- e shield 120 ohm 20 awg 20 awg 20 awg 194 r...

  • Page 247

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 247 27.12 electrical schematic components ref. Description ref. Description 14 intake heater coolant sensor return 15 intake heater relay coolant sensor signal 16 150a fuse sensor (+5v) supply 17 starter relay diesel e...

  • Page 248

    Schematics, machines with deep sea controller g 230 / g 240 248 wc_tx003750gb_fm10.Fm 27.13 dc electrical schematic section c: g 230 cummins t4f 5100015549_s1_01_c cummins j7b downstream scr nox sensor cummins j6 def tank temp/quality/ level sensors cummins j17 doc inlet/outlet temp sensors cummins ...

  • Page 249

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 249 27.14 electrical schematic components ref. Description ref. Description 30 120 ohm resistor 38 cummins upstream diesel oxidation catalyst (doc) nox sensor 32 air cleaner temperature/pressure sensor connector (tbap)...

  • Page 250

    Schematics, machines with deep sea controller g 230 / g 240 250 wc_tx003750gb_fm10.Fm 27.15 cummins engine relays and fuses connector 6 +24v battery positive 6a keyswitch 6c connectors 1, 2, 3, and 4 output pins 1c cummins j26 supply module connector - pin 5 2c cummins j2 ecu connector - pin 7 4b cu...

  • Page 251

    G 230 / g 240 schematics, machines with deep sea controller wc_tx003750gb_fm10.Fm 251 27.16 cummins engine relays and fuses ref. Description ref. Description 1 15a fuse 1 cummins diesel exhaust fluid (def) tank sensors - pin 3 2 10a fuse 2 cummins diesel oxidation catalyst (doc) temperature sensors ...

  • Page 254

    Wacker neuson produktion gmbh & co. Kg, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limi...