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Wacker Neuson G 3.3AE Operator's Manual

Summary of G 3.3AE

  • Page 1

    Www.Wackergroup.Com generator g 3.3ae operator’s manual 0154607en 004 0403 wam 0 1 5 4 6 0 7 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: G 3.3Ae

    G 3.3ae table of contents wc_bo0154607entoc.Fm 1 1. Foreword 3 2. Safety information 4 2.1 laws pertaining to spark arresters ...................................................... 4 2.2 operating safety .................................................................................. 5 2.3 operato...

  • Page 4: Table Of Contents

    Table of contents g 3.3ae wc_bo0154607entoc.Fm 2 5. Maintenance 24 5.1 engine maintenance ............................................................................24 5.2 periodic maintenance schedule ..........................................................24 5.3 engine oil ........................

  • Page 5: Foreword

    Foreword wc_si000053gb.Fm 3 1. Foreword this manual provides information and procedures to safely operate and maintain this wacker model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a cop...

  • Page 6: Safety Information

    Safety information g 3.3a wc_si000053gb.Fm 4 2. Safety information this manual contains danger, warning, caution, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert ...

  • Page 7: G 3.3A

    G 3.3a safety information wc_si000053gb.Fm 5 2.2 operating safety backfeed from the generator into the public power distribution system can cause serious injury or death to utility workers! Improper connection of generator to a building's electrical system can allow electrical current from the gener...

  • Page 8: Safety Information

    Safety information g 3.3a wc_si000053gb.Fm 6 2.2.11 always transport generator in an upright position. 2.2.12 always keep machine at least one meter (three feet) away from structures, buildings and other equipment during use. 2.2.13 always keep the area immediately surrounding the generator clean, n...

  • Page 9: G 3.3A

    G 3.3a safety information wc_si000053gb.Fm 7 2.4 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing pr...

  • Page 10: Safety Information

    Safety information g 3.3a wc_si000053gb.Fm 8 2.5 label locations wc_gr000675 gnd 88897 d a n g e r g e f a h r d a n g e r p e l i g r o s t o p 2 - 15 11 56.

  • Page 11: G 3.3A

    G 3.3a safety information wc_si000053gb.Fm 9 2.6 safety and operating labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning danger! Engines emit carbon monoxide; operate only in well ventilated area. Read the operator's manual. No spa...

  • Page 12: Safety Information

    Safety information g 3.3a wc_si000053gb.Fm 10 open main circuit breaker. Open fuel flow valve. Close choke. Push or turn engine switch to on position. Pull rewind starter. Press engine crank switch to "crank" posi- tion. Open choke. Label meaning 1 2 3 6 5 3 2 4 1.

  • Page 13: G 3.3A

    G 3.3a safety information wc_si000053gb.Fm 11 close main circuit breaker. Push or turn engine switch to off position. Press engine crank switch to "off" position. Close fuel flow valve. Potential earth - hook up cable from ground- ing rod to this point. Guaranteed sound power level in db(a). Label m...

  • Page 14: Safety Information

    Safety information g 3.3a wc_si000053gb.Fm 12 a nameplate listing the model number, item number, revision, and serial number is attached to each unit. Please record the infor- mation found on this plate so it will be avail- able should the nameplate become lost or damaged. When ordering parts or req...

  • Page 15: G 3.3A

    G 3.3a technical data wc_td000056gb.Fm 13 3. Technical data 3.1 generator item no. G3.3ae 0008259 generator output kva 3.3 type single voltage, single phase, brush-type system ac voltages available volts / phase 230 / 1ø frequency hz 50 power factor cos Ø 1.0 ac receptacles qty / amp 2 / 16 main cir...

  • Page 16: Technical Data

    Technical data g 3.3a wc_td000056gb.Fm 14 3.2 engine 3.3 sound specifications the required sound specification, paragraph 1.7.4.F of 89/392/eec machinery directive, is: guaranteed sound power level (l wa ) = 99 db(a). This sound value were determined according to iso 3744 for the sound power level (...

  • Page 17: G 3.3A

    G 3.3a operation wc_tx000150gb.Fm 15 4. Operation 4.1 application and power requirements this generator is designed to operate single-phase, 50 hz appliances running at 230 vac. Caution: do not exceed the power output of the generator. Damage to tools or generator will occur. See technical data . Ch...

  • Page 18: Operation

    Operation g 3.3a wc_tx000150gb.Fm 16 4.2 indoor installation if the generator must be installed indoors, adequate ventilation or exhaust hoses must be provided. When venting exhaust fumes, make sure the exhaust piping is large enough to prevent excessive back pressure to the engine. Back pressure re...

  • Page 19: G 3.3A

    G 3.3a operation wc_tx000150gb.Fm 17 4.4 grounding the generator see graphic: wc_gr000544 the generator should be grounded to a good ground source in compliance with state and local regulations. Use 10 mm 2 wire and secure one end to the ground terminal (a) provided on the generator frame and the ot...

  • Page 20: Operation

    Operation g 3.3a wc_tx000150gb.Fm 18 4.5 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the lack of air pressure. This translates into a lack of power and thus reduc...

  • Page 21: G 3.3A

    G 3.3a operation wc_tx000150gb.Fm 19 4.6 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and incre...

  • Page 22: Operation

    Operation g 3.3a wc_tx000150gb.Fm 20 4.7 earth-leakage circuit breaker see graphic: wc_gr000661 generator models ending with an “ae” are equipped with an earth- leakage circuit breaker. The circuit breaker is current-operated and shuts off the power to the receptacles when a ground fault of 30 milli...

  • Page 23: G 3.3A

    G 3.3a operation wc_tx000150gb.Fm 21 4.8 control panel see graphic: wc_gr000679 the generator is protected by a 15 amp circuit breaker (a) located on the control panel. The circuit breaker protects the generator from severe overloads or short circuits. If the circuit breaker opens, turn the engine o...

  • Page 24: Operation

    Operation g 3.3a wc_tx000150gb.Fm 22 4.9 before starting 4.9.1 read and understand safety and operating instructions at beginning of this manual. 4.9.2 read and understand the meanings of all warning and operating labels. 4.9.3 check: • oil level in engine. • fuel level. • condition of air cleaner. ...

  • Page 25: G 3.3A

    G 3.3a operation wc_tx000150gb.Fm 23 4.10 to run see graphic: wc_gr000679 and wc_gr000665 4.10.1 disconnect all loads from the generator and place main circuit breaker lever in open position (o). 4.10.2 open fuel valve by moving lever to the right (a1). 4.10.3 if engine is cold, move choke lever to ...

  • Page 26: Maintenance

    Maintenance g 3.3a wc_tx000161gb.Fm 24 5. Maintenance 5.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to engine manufacturer’s operator’s manual for additional information on engine maintenance. 5.2 periodic maintenance schedule daily before starting after fi...

  • Page 27: G 3.3A

    G 3.3a maintenance wc_tx000161gb.Fm 25 5.3 engine oil see graphic: wc_gr000022 5.3.1 drain oil while the engine is still warm. 5.3.2 remove the oil fill plug (a) and drain plug (b) to drain oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machi...

  • Page 28: Maintenance

    Maintenance g 3.3a wc_tx000161gb.Fm 26 5.4 air cleaner see graphic: wc_gr000025 the engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Caution: never run engine without air cleaner. Severe engine damage will occur. Never use gasoline...

  • Page 29: G 3.3A

    G 3.3a maintenance wc_tx000161gb.Fm 27 5.5 spark plug see graphic: wc_gr000028 clean or replace spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the m...

  • Page 30: Maintenance

    Maintenance g 3.3a wc_tx000161gb.Fm 28 5.6 cleaning the sediment cup see graphic: wc_gr000029 5.6.1 turn fuel valve off. 5.6.2 remove sediment cup (a) and o-ring (b). 5.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.6.4 turn fuel valve on and check for leaks. 5.7 carbu...

  • Page 31: G 3.3A

    G 3.3a maintenance wc_tx000161gb.Fm 29 5.8 engine speed see graphic: wc_gr000114 adjust engine to the no load or idle speed per the technical data. 5.8.1 start the engine and allow it to warm up to normal operating temperature. 5.8.2 turn the throttle stop screw (a) in to increase speed, out to decr...

  • Page 32: Maintenance

    Maintenance g 3.3a wc_tx000161gb.Fm 30 5.9 storage before storing generator for a long period of time: 5.9.1 close the fuel valve and remove and empty sediment cup under carburetor. 5.9.2 disconnect the fuel line from the carburetor. Place open end of fuel line into a suitable container and open fue...

  • Page 33: G 3.3A

    G 3.3a maintenance wc_tx000161gb.Fm 31 5.11 troubleshooting problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on "start". • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Choke should be closed w...

  • Page 34: Maintenance

    Maintenance g 3.3a wc_tx000161gb.Fm 32 5.12 wiring schematic see graphic: wc_gr000680 ref. Description ref. Description ref. Description a generator b control box c engine ref. Description ref. Description 1. Main stator winding 7. Rfi suppressor 2. Main circuit breaker 8. Rotor winding 3. Earth-lea...

  • Page 35

    2003-ce-generators33q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker corporation, ...

  • Page 36

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-354 02 - 0 · fax: +49 - (0)89-354 02-390 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : +1-(1)(262) 255-0500 · fax: +1-(1)(262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific o...