- DL manuals
- Wacker Neuson
- Portable Generator
- G 43
- Operator's Manual
Wacker Neuson G 43 Operator's Manual
Summary of G 43
Page 1
Mobile generator g 43 operator’s manual 0175257en 001 0608 0 1 7 5 2 5 7 e n.
Page 3: G 43
G 43 foreword wc_tx000898gb.Fm 3 foreword machines covered by this manual machine documentation keep a copy of the operator’s manual with the machine at all times. Use the separate parts book supplied with the machine to order replacement parts. If you are missing any of these documents, please cont...
Page 4: Foreword
Foreword g 43 wc_tx000898gb.Fm 4.
Page 5: G 43
G 43 table of contents wc_bo0175257_001toc.Fm 5 foreword 3 1 safety information 7 1.1 signal words found in this manual ...................................................... 7 1.2 safety instructions for operating the machine ..................................... 8 1.3 safety instructions for towin...
Page 6: Table of Contents
Table of contents g 43 wc_bo0175257_001toc.Fm 6 4.3 changing the engine oil .....................................................................36 4.4 changing oil filter ...............................................................................37 4.5 changing the fuel filter ....................
Page 7: 50Hz Mobile Generators
50hz mobile generators safety information wc_si000271gb.Fm 7 1 safety information 1.1 signal words found in this manual notice: used without the safety alert symbol, notice indicates a situation which, if not avoided, could result in property damage. Note: contains additional information important t...
Page 8: Safety Information
Safety information 50hz mobile generators wc_si000271gb.Fm 8 1.2 safety instructions for operating the machine safety devices, controls, and attachments only operate the machine when: all safety devices and guards are in place and in working order. All controls operate correctly. The machine is set ...
Page 9: 50Hz Mobile Generators
50hz mobile generators safety information wc_si000271gb.Fm 9 work area be aware of the work area. Keep unauthorized personnel, children, and pets away from the machine. Remain aware of changing positions and the movement of other equipment and personnel in the application area/job site. Keep the mac...
Page 10: Safety Information
Safety information 50hz mobile generators wc_si000271gb.Fm 10 1.3 safety instructions for towing hitch and coupling to reduce the possibility of an accident, perform the following before towing. Check that the hitch and coupling on the vehicle are rated equal to, or greater than, the trailer's “gros...
Page 11: 50Hz Mobile Generators
50hz mobile generators safety information wc_si000271gb.Fm 11 1.4 safety instructions for servicing the machine service training before servicing or maintaining the machine: read and understand the instructions contained in all manuals delivered with the machine. Familiarize yourself with the locati...
Page 12: Safety Information
Safety information 50hz mobile generators wc_si000271gb.Fm 12 replacing parts and labels replace worn or damaged components. Use only spare parts recommended by wacker neuson corporation. Replace all missing and hard-to-read labels. When replacing electrical components, use components that are ident...
Page 13: 50Hz Mobile Generators
50hz mobile generators safety information wc_si000271gb.Fm 13 notes.
Page 14: Safety Information
Safety information 50hz mobile generators wc_si000271gb.Fm 14 1.5 label locations a b c wc_gr005209.
Page 15: 50Hz Mobile Generators
50hz mobile generators safety information wc_si000271gb.Fm 15 1.6 label meanings ref. Label definition a attention! Work with hood closed b warning! Electric shock will cause serious injury or death. C electrical ground d internal fuel tank connection external fuel tank connection gnd 88897.
Page 16: 50Hz Mobile Generators
Transporting, lifting, and storing 50hz mobile generators wc_tx000895gb.Fm 16 2 transporting, lifting, and storing 2.1 transporting when transporting the machine, only use transport vehicles with enough weight- bearing capacity for both the generator and the trailer. See section technical data. Secu...
Page 17: 50Hz Mobile Generators
50hz mobile generators transporting, lifting, and storing wc_tx000895gb.Fm 17 2.3 lifting prerequisites engine shut down appropriate lifting equipment (see section technical data for weights) procedure follow the procedure below to lift the machine. 1. Turn off the engine. 2. Disconnect all loads. 3...
Page 18: 50Hz Mobile Generators
Transporting, lifting, and storing 50hz mobile generators wc_tx000895gb.Fm 18 notes.
Page 19: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 19 3 operating the machine 3.1 application generator application this machine is a heavy-duty, compact, sound-attenuated generator designed to provide single and three-phase power for construction, commercial, and industrial applications ...
Page 20: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 20 3.2 control/component locations a b c d e f g h m p i j k l wc_gr005210
Page 21: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 21 3.3 control/component descriptions ref. Description ref. Description a emergency stop switch pressing this push button stops the generator immediately. When pressed, the lcd display reads: “alarm emergency”. To release the emergency st...
Page 22: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 22 3.4 control panel/microprocessor 3.5 control panel/microprocessor functions cr cg enter a p o n i j k l m h g f q b c d e r ref. Description ref. Description a lcd display the microprocessor displays the various functions and alarms of...
Page 23: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 23 c main control switch l trip led this led illuminates when the main breaker has tripped. D microprocessor status led this led flashes when the microprocessor is computing a function. M mains led this led illuminates when the mains is c...
Page 24: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 24 3.6 main control switch positions/functions position description automatic test with the control switch in this position: the engine will start automatically. The microprocessor will test the function of the generator systems. The resu...
Page 25: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 25 manual mains with the control switch in this position: the engine will not start even if the start push button is pressed. The microprocessor is programmed to always use the mains as the supply for the end consumer. The mains contacts ...
Page 26: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 26 3.7 preliminary checklist prerequisites machine on a flat, horizontal surface wheels of trailer chocked procedure have a certified electrician set up the generator. Complete the following preliminary checks before putting the generator...
Page 27: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 27 3.8 starting the generator prerequisites machine on a flat, horizontal surface wheels of trailer chocked procedure follow the procedure below to start the generator. 1. Disconnect all loads from the generator. 2. Place the battery cut-...
Page 28: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 28 3.9 stopping the generator prerequisites all tools disconnected from generator wheels of trailer chocked procedure follow the procedure below to stop the generator. 1. Disconnect all tools from the generator. 2. Place the main circuit ...
Page 29: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 29 3.10 connecting loads to the terminal lugs prerequisites engine shut down wheels of trailer chocked the appropriate qualifications and training mandated by the country where the generator will be installed. If you do not have the appro...
Page 30: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 30 3.11 operating the generator prerequisites all preliminary checks made wheels of trailer chocked procedure follow the procedure below when operating the generator. 1. Place the main circuit breaker (a) and the individual circuit breake...
Page 31: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 31 3.12 microprocessor display screens the following screens appear when the control switch is placed in the test posi- tion. Scroll through the screens using the control panel arrow keys. This screen shows the amp draw (load) on each ind...
Page 32: Operating The Machine
Operating the machine 50hz mobile generators wc_tx000884gb.Fm 32 the following screens appear when the control switch is placed in the test posi- tion while the generator is connected to the mains supply. Scroll through the screens using the control panel arrow keys. This screen shows the power fact...
Page 33: 50Hz Mobile Generators
50hz mobile generators operating the machine wc_tx000884gb.Fm 33 this screen shows battery voltage and amp draw. This screen shows the power factor phase displace- ment angle between voltage and current (cos.). For inductive loads: l 0.Xx; for capacitive loads: c 0.Xx. This screen shows generator po...
Page 34: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 34 4 maintenance 4.1 periodic maintenance schedule refer to the deutz engine manual for detailed information on maintaining the engine. * use whichever comes first, calendar time or service hours. ** change engine oil and filter after first 50 hour...
Page 35: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 35 4.2 checking the engine oil prerequisites machine on a level surface engine off when every 10 hours of service or daily procedure follow the procedure below to check the engine oil. 1. Clean around the dipstick (a). 2. Remove the dipstick and wi...
Page 36: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 36 4.3 changing the engine oil prerequisites machine on a level surface engine off engine oil warm—approximately 80°c (176°f) oil tray drain plug seal ring when every 1000 hours of service or yearly procedure follow the procedure below to change th...
Page 37: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 37 4.4 changing oil filter prerequisites machine on a level surface engine off engine oil warm—approximately 80°c (176°f) new oil filter when every 1000 hours of service or yearly procedure follow the procedure below to change the oil filter. 1. Pl...
Page 38: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 38 4.5 changing the fuel filter prerequisites engine off new fuel filter when every 1000 hours of service or yearly procedure follow the procedure below to change the oil filter. 1. Close the fuel shut-off valve(s). 2. Remove the fuel filter. Clean...
Page 39: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 39 4.6 air cleaner discharge valve prerequisites engine off machine cool when every 250 hours of service or every 3 months procedure follow the procedure below to empty the air cleaner discharge valve. 1. Empty the air cleaner discharge valve (1) b...
Page 40: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 40 4.7 cleaning/changing air filter cartridges prerequisites engine off source of compressed air when every 500 hours of service or every 6 months (safety cartridge: 2 years) procedure follow the procedure below to clean/change the air filter cartr...
Page 41: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 41 4.8 checking the alternator v-belt prerequisites engine off tension gauge when every 250 hours of service or every 3 months procedure follow the procedure below to check the alternator v-belt. 1. Run the engine under load for 15 minutes. Then, t...
Page 42: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 42 4.9 lubricating the trailer prerequisites engine off trailer chocked multi-purpose grease to din 51825 kta 3k4 when every 10,000–15,000 km of service or yearly procedure follow the procedure below to lubricate the trailer. 1. Grease the drawbar ...
Page 43: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 43 4.10 cleaning the engine prerequisites engine off engine cool when every 1000 hours of service or yearly procedure follow the procedure below to clean the engine. 1. Cover electric/electrical components and connection: alternator, starter, gover...
Page 44: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 44 4.11 changing/tensioning alternator v-belt prerequisites engine off new alternator v-belt when every 2000 hours of service or every 2 years procedure follow the procedure below to change/tension the alternator v-belt. 1. Loosen the screws (1), (...
Page 45: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 45 4.12 checking/adjusting valve clearances prerequisites engine off and cool cylinder head gasket feeler gauges when every 1000 hours of service or yearly procedure follow the procedure below to check/adjust the valve clearances. 1. Turn the crank...
Page 46: Maintenance
Maintenance 50hz mobile generators wc_tx000885gb.Fm 46 continued from the previous page. 4. Check valve clearance (1) between rocker arm/tappet contact face (2) and valve stem (3) with the feeler gauge (6). 5. To adjust clearance, loosen locknut (4). 6. Adjust set screw (5) so that correct clearance...
Page 47: 50Hz Mobile Generators
50hz mobile generators maintenance wc_tx000885gb.Fm 47 4.13 checking battery electrolyte prerequisites engine off & cool distilled water when every 250 hours of service or every 3 months procedure follow the procedure below to check the battery electrolyte. 1. Disconnect the battery. 2. Remove the s...
Page 48: Schematics
Schematics 50hz mobile generators wc_tx000886gb.Fm 48 5 schematics 5.1 power wiring.
Page 49: 50Hz Mobile Generators
50hz mobile generators schematics wc_tx000886gb.Fm 49 5.2 power wiring components components (+) connection for 230v iii ac (++) connection for 230v iii ac circuit breaker load genset to control board.
Page 50: Schematics
Schematics 50hz mobile generators wc_tx000886gb.Fm 50 5.3 engine wiring.
Page 51: 50Hz Mobile Generators
50hz mobile generators schematics wc_tx000886gb.Fm 51 5.4 engine wiring components components + battery – battery alarm ext. (external) alarm start fuel solenoid ext. (external) alarm relay low oil pressure charge alternator d+ high coolant temperature high oil temperature low fuel level low water l...
Page 52: Schematics
Schematics 50hz mobile generators wc_tx000886gb.Fm 52 5.5 socket wiring.
Page 53: 50Hz Mobile Generators
50hz mobile generators schematics wc_tx000886gb.Fm 53 5.6 socket wirng components components main circuit breaker diff. (differential) breaker.
Page 54: Schematics
Schematics 50hz mobile generators wc_tx000886gb.Fm 54 5.7 control wiring.
Page 55: 50Hz Mobile Generators
50hz mobile generators schematics wc_tx000886gb.Fm 55 5.8 control wiring components components current transformer x1-connector engine x2-connector gen set x4- connector lts (microprocessor) (**) 230v connection (***) option: glow plug alarm level circuit board mains voltage contact emergency stop n...
Page 56: Basic Troubleshooting
Basic troubleshooting 50hz mobile generators wc_tx000896gb.Fm 56 6 basic troubleshooting problem cause remedy engine doesn’t start battery discharged battery connections cor- roded defective starter charge battery. Clean battery connections. Replace starter. Engine tries to start but stops no fuel c...
Page 57: 50Hz Mobile Generators
50hz mobile generators basic troubleshooting wc_tx000896gb.Fm 57.
Page 58: Technical Data
Technical data g 43 wc_td000277gb.Fm 58 7 technical data 7.1 machine item number g 43 0620545 prime power kva 41,3 standby power kva 43,4 ac voltage 1 phase v 230 ac voltage 3 phase v 400 frequency hz 50 power factor cos Ø 0,8 fuel capacity l 78 run time (continuous load) h 8,3 working weight (w/o t...
Page 59: G 43
G 43 technical data wc_td000277gb.Fm 59 7.2 engine * after engine has been running under load for 15 minutes. ** engine oil should be less than 80°c. *** including oil cooler, without oil filter. Engine type diesel make deutz model bf4m 2011 prime rating power at rated speed kw 36,4 @ 1500 rpm opera...
Page 60: Technical Data
Technical data g 43 wc_td000277gb.Fm 60 7.3 dimensions.
Page 61: G 43
G 43 technical data wc_td000277gb.Fm 61 7.4 sound specification the required sound specification, paragraph 1.7.4.F of 89/392/eec machinery directive, is: guaranteed sound power level (lwa) = 89 db(a). This sound value was determined according to iso 3744 for the sound power level (lwa)..
Page 63: Ec Declaration of Conformity
Ec declaration of conformity wacker construction equipment ag, preußenstraße 41, 80809 münchen certifies that the construction machines: category mobile generator fulfill the requirements of the following directives: 98/37/ec 2004/108/ec 2000/14/ec 2006/95/ec type g 22 g 32 g 43 g 66 g 78 machine ty...
Page 65
Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific ope...