1. DL manuals
  2. Wacker Neuson
  3. Portable Generator
  4. GP 5600A
  5. Operator's Manual

Wacker Neuson GP 5600A Operator's Manual

Other manuals for GP 5600A: Repair Manual, Operator's Manual

Summary of GP 5600A

  • Page 1

    Generator gp 5600a gps 5600a operator’s manual 0163127en 005 1007 0 1 6 3 1 2 7 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: Gp/gps 5600A

    Gp/gps 5600a table of contents 3 1. Foreword 5 2. California evaporative emission control warranty statement 6 3. Safety information 8 3.1 laws pertaining to spark arresters ...................................................... 8 3.2 operating safety ...................................................

  • Page 4: Table of Contents

    Table of contents gp/gps 5600a wc_bo0163127en_005toc.Fm 4 6. Maintenance 37 6.1 engine maintenance ............................................................................37 6.2 periodic maintenance schedule ..........................................................37 6.3 engine oil ...............

  • Page 5

    Wc_tx000001gb.Fm 5 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1. Foreword this manual provides information and pr...

  • Page 6

    California evaporative emission control warranty statement 6 2. California evaporative emission control warranty statement your warranty rights and obligations the california air resources board and wacker corporation, inc. Are pleased to explain the evaporative emission control system (eecs) warran...

  • Page 7

    California evaporative emission control warranty statement 7 owner’s warranty responsibilities: as the portable generator owner, you are responsible for performance of the required maintenance listed in your owner’s manual. Wacker corporation recommends that you retain all receipts covering maintena...

  • Page 8: Gp/gps 5600A

    Gp/gps 5600a safety information 8 3. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you ...

  • Page 9: Safety Information

    Safety information gp/gps 5600a 9 3.2 operating safety backfeed from the generator into the public power distribution system can cause serious injury or death to utility workers! Improper connection of generator to a building’s electrical system can allow electrical current from the generator to bac...

  • Page 10: Gp/gps 5600A

    Gp/gps 5600a safety information 10 3.2.12 always store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children. 3.2.13 always position and operate the generator on a firm, noncombustible, level surface. 3.2.14 always transpor...

  • Page 11: Safety Information

    Safety information gp/gps 5600a 11 3.3.11 always check the fuel lines and the fuel tank for leaks and cracks before starting the engine. Do not run the machine if fuel leaks are present or the fuel lines are loose..

  • Page 12: Gp/gps 5600A

    Gp/gps 5600a safety information 12 3.4 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing problems or ...

  • Page 13: Safety Information

    Safety information gp/gps 5600a 13 3.5 label locations gnd 88897.

  • Page 14: Gp/gps 5600A

    Gp/gps 5600a safety information 14 3.6 safety and operating labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning warning! Hot surface! Caution! Read and understand the supplied operator’s manuals before operating this machine. Failur...

  • Page 15: Safety Information

    Safety information gp/gps 5600a 15 press circuit breaker switch to off position. Check the fuel level. Open the fuel flow valve. Press engine switch to on position. Gps - press ignition switch. Gp - pull the rewind starter. Press circuit breaker switch to on position. Press engine switch to off posi...

  • Page 16: Gp/gps 5600A

    Gp/gps 5600a safety information 16 close the fuel flow valve. Danger! Asphyxiation hazard. Read the operator’s manual for instructions. Using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. Never use inside a home or ...

  • Page 17: Safety Information

    Safety information gp/gps 5600a 17 a nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting ...

  • Page 18: Gp/gps 5600A

    Gp/gps 5600a safety information 18 gfci test instructions - test before each use normal operating state - sensing device green led is "on" and circuit breaker is at "on" position. Step 1: press "test" button. Green led should go "out" and red led should come "on" and circuit breaker should trigger t...

  • Page 19: Technical Data

    Technical data gp/gps 5600a 19 4. Technical data 4.1 generator item no. Gp 5600a 0620091 gp 5600a 0620092 gps 5600a 0620093 generator maximum output w 5600 continuous output w 5000 type dual voltage, single phase, auto voltage regulator system ac voltages available volts phase 120 / 240 1ø frequency...

  • Page 20: Gp/gps 5600A

    Gp/gps 5600a technical data 20 item no. Gp 5600a can 0620094 gp 5600a can 0620095 gps 5600a can 0620096 generator maximum output w 5600 continuous output w 5000 type dual voltage, single phase, auto voltage regulator system ac voltages available volts phase 120 / 240 1ø frequency hz 60 power factor ...

  • Page 21: Technical Data

    Technical data gp/gps 5600a 21 4.2 engine item no. Gp 5600a 0620091 0620092 gp 5600a can 0620094 0620095 gps 5600a 0620093 gps 5600a can 0620096 engine engine type single cylinder, 4-cycle, air-cooled, gasoline engine engine make honda engine model gx 340 k1 rated power kw (hp) 8.2 (11) spark plug b...

  • Page 22: Gp/gps 5600A

    Gp/gps 5600a operation 22 5. Operation 5.1 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac or 240 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the power output of ...

  • Page 23: Operation

    Operation gp/gps 5600a 23 5.2 outdoor installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be present. ...

  • Page 24: Gp/gps 5600A

    Gp/gps 5600a operation 24 5.5 battery tray installation (gps only) 5.5.1 align the holes found in the battery tray (a) to the holes on the frame cross-member 5.5.2 insert m8 x 14 screws (b) through the tray then through the holes of the cross-member. 5.5.3 insert the nuts (c) onto the screws and tig...

  • Page 25: Operation

    Operation gp/gps 5600a 25 5.6 wheel kit the wheel kit (part no. 0161308) is a standard item on item number 0620012, 0620015, 0620043 and 0620046 only. It is available as an option on all other models. 5.6.1 hoist the generator, and align the axle (c) with the lower cross-member of frame. 5.6.2 inser...

  • Page 26: Gp/gps 5600A

    Gp/gps 5600a operation 26.

  • Page 27: Operation

    Operation gp/gps 5600a 27 5.7 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thus reduction i...

  • Page 28: Gp/gps 5600A

    Gp/gps 5600a operation 28 5.8 grounding the generator a ground connection (a) is located on the generator frame. For proper operating safety, this ground terminal must be connected to a good ground source. This ground connection must comply with national electrical code standards, and state and loca...

  • Page 29: Operation

    Operation gp/gps 5600a 29 5.10 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and increases the a...

  • Page 30: Gp/gps 5600A

    Gp/gps 5600a operation 30 5.11 control panel ref. Description ref. Description a engine switch g gfci test button b auto idle switch h gfci reset button c twist-lock receptacle - 120v j twist-lock receptacle - 120/240v d main circuit breaker k ignition switch (gps only) e voltage selector switch m 2...

  • Page 31: Operation

    Operation gp/gps 5600a 31 5.12 ground fault circuit interrupter (gfci) the gfci should be tested for proper operations every time the generator is used. Normal operating state - sensing device green led is “on” and circuit breaker is at “on” position. 5.12.1 press “test” button (g). Green led should...

  • Page 32: Gp/gps 5600A

    Gp/gps 5600a operation 32 5.13 twist lock receptacles twist-lock receptacles (c, j) are used at the 120v amp and 120/240v outlets. These receptacles are protected by the gfci. To attach a power cord to a twist-lock receptacle, insert plug into receptacle and turn it clockwise to lock it in place. 5....

  • Page 33: Operation

    Operation gp/gps 5600a 33 5.16 voltage selection the voltage selector switch (e) allows the generator to operate in either single (120v) or dual voltage (120/240v) mode. In single-voltage mode, use only the 120v twist-lock (c) and duplex receptacles (f1, f2). The full rated power of the generator is...

  • Page 34: Gp/gps 5600A

    Gp/gps 5600a operation 34 5.17 before starting 5.17.1 read and understand the safety and operating labels and instructions at the beginning of this manual. 5.17.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 5.17.3 check: • oil level in engine • f...

  • Page 35: Operation

    Operation gp/gps 5600a 35 5.18 to start before starting, be sure you read and understand all the safety and operating instructions in this manual. 5.18.1 disconnect all loads from the generator and place the main circuit breaker switch in the off position (a2). 5.18.2 set the auto idle switch to “of...

  • Page 36: Gp/gps 5600A

    Gp/gps 5600a operation 36 5.19 to stop 5.19.1 turn off and disconnect all tools and appliances attached to the generator. 5.19.2 place the main circuit breaker in the off position (a2). 5.19.3 turn the engine switch to “off” (b2). 5.19.4 close the fuel valve (d2). Note: to stop the engine quickly in...

  • Page 37: Maintenance

    Maintenance gp/gps 5600a 37 6. Maintenance 6.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to your wacker engine operator’s manual for additional information on engine maintenance. 6.2 periodic maintenance schedule daily before starting after first 20 hrs. Ev...

  • Page 38: Gp/gps 5600A

    Gp/gps 5600a maintenance 38 6.3 engine oil 6.3.1 drain the oil while the engine is still warm. 6.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liqu...

  • Page 39: Maintenance

    Maintenance gp/gps 5600a 39 6.4 servicing air cleaner service the air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash-point solvents for cleaning the air cleane...

  • Page 40: Gp/gps 5600A

    Gp/gps 5600a maintenance 40 6.5 spark plug clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. Note...

  • Page 41: Maintenance

    Maintenance gp/gps 5600a 41 6.6 cleaning the sediment cup 6.6.1 turn the fuel valve off. 6.6.2 remove the sediment cup (a) and the o-ring (b). 6.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 6.6.4 turn the fuel valve on and check for leaks. Wc_gr000029 b a.

  • Page 42: Gp/gps 5600A

    Gp/gps 5600a maintenance 42 6.7 carburetor adjustment 6.7.1 start the engine and allow it to warm up to operating temperature. 6.7.2 set the pilot screw (a) two turns out. See note. 6.7.3 with the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm. 6.7.4 a...

  • Page 43: Maintenance

    Maintenance gp/gps 5600a 43 6.9 storage before storing the generator for a long period of time: 6.9.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 6.9.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a suitable container and ope...

  • Page 44: Gp/gps 5600A

    Gp/gps 5600a maintenance 44 6.11 troubleshooting 6.12 wire colors no problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on “start”. • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Choke should be...

  • Page 45: Maintenance

    Maintenance gp/gps 5600a 45 notes:.

  • Page 46: Gp/gps 5600A

    Gp/gps 5600a maintenance 46 6.13 electrical schematic ref. Description ref. Description a generator d wacker engine b control box e honda engine c electric start engines (gps) ref. Description ref. Description 1 main stator winding 1 12 engine on / off switch 2 main stator winding 2 13 rectifier 3 a...

  • Page 47: Maintenance

    Maintenance gp/gps 5600a 47.

  • Page 48: Gp/gps 5600A

    Gp/gps 5600a maintenance 48 6.14 electrical schematic (can models only) ref. Description ref. Description a generator d wacker engine b control box e honda engine c electric start engines (gps) ref. Description ref. Description 1 main stator winding 1 13 rectifier 2 main stator winding 2 14 rotor wi...

  • Page 49: Maintenance

    Maintenance gp/gps 5600a 49.

  • Page 50: Gp/gps 5600A

    Gp/gps 5600a maintenance 50 6.15 engine schematic ref. Description ref. Description a generator d wacker engine b control box e honda engine c electric start engines (gps) ref. Description ref. Description 1 idle solenoid 6 solenoid (gps only) 2 fuel cut solenoid 7 starter (gps only) 3 oil alert mod...

  • Page 51: Maintenance

    Maintenance gp/gps 5600a 51.

  • Page 52

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific operations...