Wacker Neuson GPi 1700 Operator's Manual

Manual is about: Wacker Neuson Inverter Generator Operator's Manual

Summary of GPi 1700

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    5000186370 04 0611 5 0 0 0 1 8 6 3 7 0 operator’s manual inverter generator gpi 1700

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    Copyright notice © copyright 2011 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...

  • Page 3: Foreword

    Foreword wc_tx001233gb.Fm 3 foreword save these instructions—this manual contains important instructions for the machine models listed below. These instructions must be followed during installation and maintenance of the generator (and battery, if equipped). Machines covered in this manual machine d...

  • Page 4: Foreword

    Foreword 4 wc_tx001233gb.Fm approved modifications are those performed by an authorized wacker neuson service center according to written instructions published by wacker neuson. Unapproved parts, attachments, and modifications are those that do not meet the approved criteria. Unapproved parts, atta...

  • Page 5: Table of Contents

    Table of contents gpi 1700 wc_bo5000186370_04toc.Fm 5 foreword 3 1 safety information 7 1.1 signal words found in this manual ...................................................... 7 1.2 machine description and intended use ............................................... 8 1.3 safety guidelines for ...

  • Page 6: Table of Contents

    Table of contents gpi 1700 6 4 schematic 42 4.1 schematic components ......................................................................43 5 basic troubleshooting 44 6 technical data 45 6.1 engine .................................................................................................45 ...

  • Page 7: Gpi 1700

    Gpi 1700 safety information wc_si000347gb.Fm 7 1 safety information 1.1 signal words found in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. No...

  • Page 8: Safety Information

    Safety information gpi 1700 wc_si000347gb.Fm 8 1.2 machine description and intended use this machine is a portable electric power source. The wacker neuson inverter generator consists of a gasoline engine, a fuel tank, and an electric alternator and inverter. Controls and receptacles are provided on...

  • Page 9: Gpi 1700

    Gpi 1700 safety information wc_si000347gb.Fm 9 1.3 safety guidelines for operating the machine operator qualifications only trained personnel are permitted to start, operate, and shut down the machine. They also must meet the following qualifications: have received instruction on how to properly use...

  • Page 10: Safety Information

    Safety information gpi 1700 wc_si000347gb.Fm 10 make sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating. Remove all tools, cords, and other loose items from the generator before starting it. Electrical safety to increase electrical safety while operat...

  • Page 11: Gpi 1700

    Gpi 1700 safety information wc_si000347gb.Fm 11 overhead is clear of debris that could fall onto or into the machine or exhaust compartment. Storing the machine store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children. 1...

  • Page 12: Safety Information

    Safety information gpi 1700 wc_si000347gb.Fm 12 1.5 guidelines for service safety personal protective equipment (ppe) wear the following personal protective equipment (ppe) while servicing or maintaining this machine: close-fitting work clothes that do not hinder movement safety glasses with side sh...

  • Page 13: Gpi 1700

    Gpi 1700 safety information wc_si000347gb.Fm 13 1.6 label locations wc_gr006811 d e b h f g c a.

  • Page 14: Safety Information

    Safety information gpi 1700 wc_si000347gb.Fm 14 1.7 machine labels wacker neuson machines use international pictorial labels where needed. These labels are described below. Ref. Label definition a danger using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. T...

  • Page 15: Gpi 1700

    Gpi 1700 safety information wc_si000347gb.Fm 15 c warning to reduce the risk of injury, user must read and understand instruction manual. Exhaust gas contains poisonous carbon monoxide. Do not use in poorly ventilated area. The operator may suffer severe elecrtric shock. Do not touch with wet hands....

  • Page 16: Safety Information

    Safety information gpi 1700 wc_si000347gb.Fm 16 g warning hot surface! Do not touch. Danger risk of carbon monoxide poisoning. Keep a safe distance away from the machine. H warning hot surface! Do not touch. Ref. Label definition.

  • Page 17: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 17 2 operation 2.1 overview generator application this generator is an exceptionally quiet, compact, and lightweight machine designed to provide single phase power for construction, commercial, and residential applications. State-of-the-art inverter technology ens...

  • Page 18: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 18 2.3 features and components l wc_gr006650 a b c f g n h m o l k i j d e.

  • Page 19: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 19 2.4 lifting and transporting lifting and carrying the machine this generator is designed be lifted and carried by one person. However, its dry weight of 20.5 kg (45 lbs.) is heavy enough to cause injury if proper lifting techniques are not used. Observe the fol...

  • Page 20: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 20 2.6 power requirements application this generator is designed to operate single-phase, 60 hz equipment running at 120 vac. It also provides dc power strictly intended for charging 12v automotive style batteries. Check the nameplate or label provided on tools an...

  • Page 21: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 21 2.7 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and inc...

  • Page 22: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 22 2.8 control panel pilot indicator light (p) the pilot indicator light illuminates when the generator is operating normally. Overload indicator light (q) the overload indicator light illuminates when the generator is operating in an overload condition. An overlo...

  • Page 23: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 23 auto power save indicator light (s) and switch (t) the auto power save indicator lightilluminates when the auto power save switch (t) is in positions 1 or 2. With the switch in position 1 (“turtle”), the engine speed automatically adjusts according to the gener...

  • Page 24: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 24 2.9 customer connections description the generator is equipped with : one 120v duplex receptacle (u) with a ground fault circuit interrupt (gfi) one pair of dc terminals (v) exclusively intended for charging 12v automotive- style batteries. See using dc power f...

  • Page 25: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 25 2.10 grounding the generator location the ground lug (x) is located below the dc terminals. Function this ground connection is used for electrically grounding the generator when necessary to comply with the national electrical code and other federal, state, and...

  • Page 26: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 26 2.11 fueling the machine fuel filler cap the fuel filler cap (g1) is located beneath the fuel tank cap cover (g). Turn the fuel filler cap counter-clockwise to open; clockwise to close. Filling the fuel tank follow the guidelines below when filling the fuel tan...

  • Page 27: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 27 2.12 before starting explanation before putting the generator into service, review each item on the following checklist. It is important to make sure that the machine is set up properly to reduce the possibility of malfunction. Before starting the generator: ex...

  • Page 28: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 28 2.13 starting the generator starting procedure follow the procedure below to start the machine. 1. Turn the engine switch (y) to the choke position (or the run position if the engine is warm or the ambient temperature is high). 2. Pull the recoil starter (a) sl...

  • Page 29: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 29 2.14 using ac power prerequisites verify that the engine is operating. Verify that pilot indicator light (p) is illuminated. Turn off the equipment to be connected to the generator. Confirm that the equipment to be connected to the generator does not exceed the...

  • Page 30: Operation

    Operation gpi 1700 wc_tx001234gb.Fm 30 2.15 using dc power overview the dc terminals (v) are to be used only for charging 12v batteries. Maximum available power is 12v–8.3a (100w). Both ac and dc output can be used at the same time provided that the total output falls below the maximum rated output ...

  • Page 31: Gpi 1700

    Gpi 1700 operation wc_tx001234gb.Fm 31 disconnecting the battery when the battery is fully charged: 1. Disconnect the cable from the negative (-) terminals of the battery and the generator. 2. Disconnect the cable from the positive (+) terminals of the battery and the generator. If the dc circuit br...

  • Page 32: Maintenance

    Maintenance gpi 1700 wc_tx001235gb.Fm 32 3 maintenance 3.1 periodic maintenance schedule the table below lists basic machine and engine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. ...

  • Page 33: Gpi 1700

    Gpi 1700 maintenance wc_tx001235gb.Fm 33 3.2 checking the engine oil when check engine oil daily before starting the engine, or more than 5 minutes after stopping the engine. Prerequisites engine is stopped machine is on a level surface fresh oil is available (see technical data for type and quantit...

  • Page 34: Maintenance

    Maintenance gpi 1700 wc_tx001235gb.Fm 34 3.3 cleaning and checking the spark plug when clean the spark plug and check the electrode gap every 200 hours of operation (monthly). Prerequisite engine is stopped and cool to the touch removing and cleaning the spark plug follow the procedure below to remo...

  • Page 35: Gpi 1700

    Gpi 1700 maintenance wc_tx001235gb.Fm 35 3.4 cleaning the air cleaner assembly when clean the air cleaner assembly every 50 hours of operation. Prerequisite engine is stopped and cool to the touch description the air cleaner assembly consists of a foam insert housed inside the air cleaner body. Proc...

  • Page 36: Maintenance

    Maintenance gpi 1700 wc_tx001235gb.Fm 36 3.5 changing the engine oil when change the engine oil after the first 20 hours of operation, and every 50 hours thereafter. Prerequisites engine is stopped, but still warm machine is on a level surface fresh engine oil (see engine operator’s manual) plastic ...

  • Page 37: Gpi 1700

    Gpi 1700 maintenance wc_tx001235gb.Fm 37 3.6 cleaning the spark arrester when clean the spark arrester after every 100 hours of operation. Prerequisite engine is stopped and cool to the touch description the spark arrester is a cylindrical metal element fastened inside the muffler exhaust port. If t...

  • Page 38: Maintenance

    Maintenance gpi 1700 wc_tx001235gb.Fm 38 3.7 cleaning the fuel filter when clean the fuel filter monthly, or after every 200 hours of operation. Prerequisite engine is stopped and cool to the touch description the fuel filter (g2) is located beneath the fuel tank cap (g1). The fuel filter screen rem...

  • Page 39: Gpi 1700

    Gpi 1700 maintenance wc_tx001235gb.Fm 39 notes:.

  • Page 40: Maintenance

    Maintenance gpi 1700 wc_tx001235gb.Fm 40 3.8 storing the generator when follow the procedures described below if you intend to take your generator out of service and store it for at least six months. Tasks the following tasks must be performed in order to prepare the generator for storage: 1. Drain ...

  • Page 41: Gpi 1700

    Gpi 1700 maintenance wc_tx001235gb.Fm 41 3. Re-install the fuel tank cap, and close the fuel tank cap cover. Draining the carburetor 4. Place a plastic cloth and a collection container beneath the machine. 5. Using a flat screwdriver or a coin, unscrew and remove the left side cover (c) from the gen...

  • Page 42: Schematic

    Schematic gpi 1700 wc_tx001236gb.Fm 42 4 schematic a b j c d e f k q p n o l m g h r wc_gr006649.

  • Page 43: Gpi 1700

    Gpi 1700 schematic wc_tx001236gb.Fm 43 4.1 schematic components component component a engine k inverter and engine control unit b control panel l dc circuit breaker c step motor m dc output terminal d ignition coil n ground terminal e pickup coil o engine switch f oil level sensor p auto power save ...

  • Page 44: Basic Troubleshooting

    Basic troubleshooting gpi 1700 wc_tx001237gb.Fm 44 5 basic troubleshooting problem cause remedy engine is difficult to start 1. Fuel is contaminated 2. Spark plug gap setting is incorrect 1. Clean fuel filter and fuel tank. Remove water, dirt, and other impurities. 2. Check and adjust spark plug gap...

  • Page 45: Gpi 1700

    Gpi 1700 technical data wc_td000354gb.Fm 45 6 technical data 6.1 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. Model gpi 1700 engine engine make robin engine model eh09-2 number of cylinders 1 displacement cm³ (in³) 85.8 (5...

  • Page 46: Technical Data

    Technical data gpi 1700 wc_td000354gb.Fm 46 6.2 generator data machine gpi 1700 machine generator type multi-pole revolving field inverter generator speed rpm 3000–4200 rated ac voltage v 120 rated frequency hz 60 rated ac current a 11.3 rated ac output kva 1.35 rated power factor 1.0 rated dc volta...

  • Page 47: Notice

    Emission control systems information and warranty wc_tx001790gb.Fm 47 7 emission control systems information and warranty the emission control warranty and associated information is valid only for the u.S.A., its territories, and canada. FranÇaise espaÑol notice federal emission component defect war...

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    Emission control systems information and warranty wc_tx001790gb.Fm 48 federal emissions component defect warranty emissions component defect warranty coverage – this emission warranty is applicable in all states, except the state of california. Fuji heavy industries ltd. And robin america inc., 905 ...

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    Emission control systems information and warranty wc_tx001790gb.Fm 49 english franÇaise maintenance schedule maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. Daily inspection before running the g...

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    Wacker neuson se, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limited - room 1701–03 & 1...