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  3. Portable Generator
  4. GPS 5600A
  5. Operator's Manual

Wacker Neuson GPS 5600A Operator's Manual

Other manuals for GPS 5600A: Operator's Manual, Operator's Manual, Repair Manual

Summary of GPS 5600A

  • Page 1

    Generator gv 5600a carb operator’s manual 0174920en 003 0908 0 1 7 4 9 2 0 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: Table of Contents

    Table of contents gv 5600a wc_bo0174920en_003toc.Fm 3 1. Foreword 5 2. California evaporative emission control warranty statement 6 3. Safety information 8 3.1 laws pertaining to spark arresters .......................................................8 3.2 operating safety ..............................

  • Page 4: Gv 5600A

    Gv 5600a table of contents wc_bo0174920en_003toc.Fm 4 5. Maintenance 28 5.1 engine maintenance ........................................................................... 28 5.2 periodic maintenance schedule ......................................................... 28 5.3 engine oil ...................

  • Page 5: Foreword

    Foreword wc_tx000001gb.Fm 5 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1 foreword this manual provides informatio...

  • Page 6

    California evaporative emission control warranty statement 6 2. California evaporative emission control warranty statement your warranty rights and obligations the california air resources board and wacker neuson corporation, inc., are pleased to explain the evaporative emission control system (eecs...

  • Page 7

    California evaporative emission control warranty statement 7 owner’s warranty responsibilities: as the portable generator owner, you are responsible for performance of the required maintenance listed in your operator’s manual. Wacker neuson corporation recommends that you retain all receipts coverin...

  • Page 8: Gv 5600A

    Gv 5600a safety information wc_si000269gb.Fm 8 3. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used ...

  • Page 9: Safety Information

    Safety information gv 5600a wc_si000269gb.Fm 9 3.2 operating safety using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. Never use this generator inside a home or garage, even if doors and windows are open. Only use ...

  • Page 10: Gv 5600A

    Gv 5600a safety information wc_si000269gb.Fm 10 3.2.7 never operate the machine in snow, rain, or standing water. 3.2.8 never allow untrained personnel to operate or service the generator. The generator set should be set up by a certified electrician. 3.2.9 never stand on the machine. 3.2.10 do not ...

  • Page 11: Safety Information

    Safety information gv 5600a wc_si000269gb.Fm 11 3.3 operator safety while using internal combustion engines internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure...

  • Page 12: Gv 5600A

    Gv 5600a safety information wc_si000269gb.Fm 12 3.4 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing...

  • Page 13: Safety Information

    Safety information gv 5600a wc_si000269gb.Fm 13 3.5 label locations.

  • Page 14: Gv 5600A

    Gv 5600a safety information wc_si000269gb.Fm 14 3.6 safety and operating labels wacker neuson machines use international pictorial labels where needed. These labels are described below: label meaning danger! No sparks, flames or burning objects near machine. Shut off the engine before refueling. War...

  • Page 15: Safety Information

    Safety information gv 5600a wc_si000269gb.Fm 15 open the fuel flow valve. Close the choke. Turn the engine switch to the on position. Pull the rewind starter. Open the choke. Open main circuit breaker. Turn the engine switch to “off”. Close the fuel flow valve. Electrical ground label meaning.

  • Page 16: Gv 5600A

    Gv 5600a safety information wc_si000269gb.Fm 16 using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. Never use inside a home or garage, even if doors and windows are open. Only use outside and far away from windows, ...

  • Page 17: Operation

    Operation gv 5600a 17 4. Operation 4.1 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the power output of the generator. ...

  • Page 18: Gv 5600A

    Gv 5600a operation 18 4.2 installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be present. T he surroun...

  • Page 19: Operation

    Operation gv 5600a 19 4.4 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thus reduction in ge...

  • Page 20: Gv 5600A

    Gv 5600a operation 20 4.5 grounding the generator a ground connection (a) is located on the generator frame. For proper operating safety, this ground terminal must be connected to a good ground source. This ground connection must comply with national electrical code standards, and state and local re...

  • Page 21: Operation

    Operation gv 5600a 21 4.7 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and increases the amount...

  • Page 22: Gv 5600A

    Gv 5600a operation 22 4.8 control panel ref. Description ref. Description a engine switch f gfi duplex receptacle—125v b auto idle switch g gfi test button c twist-lock receptacle—125/250v h gfi reset button d main circuit breaker i twist-lock receptacle—125v e voltage selector switch (vss) - ---.

  • Page 23: Operation

    Operation gv 5600a 23 4.9 ground fault interrupt (gfi) see graphic: wc_gr003960 each of the 125v, 20 amp receptacles (f) is equipped with a ground fault circuit interrupt (gfi). The gfi shuts off power to the receptacle when a ground fault occurs to a piece of equipment attached to the generator. Th...

  • Page 24: Gv 5600A

    Gv 5600a operation 24 4.11 voltage selection see graphic: wc_gr003960 the voltage selector switch (vss) (e) switches the generator output between the single-voltage mode (120v) and the dual-voltage (120/ 240v) mode. In single-voltage mode, the full rated power of the generator is shared between the ...

  • Page 25: Operation

    Operation gv 5600a 25 4.13 before starting 4.13.1 read and understand the safety and operating labels and instructions at the beginning of this manual. 4.13.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 4.13.3 check: • oil level in engine • fuel ...

  • Page 26: Gv 5600A

    Gv 5600a operation 26 4.14 to start before starting, be sure you read and understand all the safety and operating instructions in this manual. 4.14.1 disconnect all loads from the generator and place the main breaker in the "off" position (a2). 4.14.2 set the auto idle switch (c) to "off". 4.14.3 op...

  • Page 27: Operation

    Operation gv 5600a 27 4.15 to stop 4.15.1 turn off and disconnect all tools and appliances attached to the generator. 4.15.2 place the main circuit breaker in the off position (a2). 4.15.3 place the engine switch to off (b2). 4.15.4 close the fuel valve (d2). Note: to stop the engine quickly in an e...

  • Page 28: Gv 5600A

    Gv 5600a maintenance wc_tx000877gb.Fm 28 5. Maintenance 5.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. 5.2 periodic maintenance schedule daily before starting after first 20 h...

  • Page 29: Maintenance

    Maintenance gv 5600a wc_tx000877gb.Fm 29 5.3 engine oil 5.3.1 drain the oil while the engine is still warm. 5.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machine to col...

  • Page 30: Gv 5600A

    Gv 5600a maintenance wc_tx000877gb.Fm 30 5.4 servicing air cleaner service the air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash-point solvents for cleaning t...

  • Page 31: Maintenance

    Maintenance gv 5600a wc_tx000877gb.Fm 31 5.5 spark plug clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it...

  • Page 32: Gv 5600A

    Gv 5600a maintenance wc_tx000877gb.Fm 32 5.6 cleaning the sediment cup 5.6.1 turn the fuel valve off. 5.6.2 remove the sediment cup (a) and the o-ring (b). 5.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.6.4 turn the fuel valve on and check for leaks. Wc_gr000029 b a.

  • Page 33: Maintenance

    Maintenance gv 5600a wc_tx000877gb.Fm 33 5.7 storage before storing the generator for a long period of time: 5.7.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 5.7.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a suitable cont...

  • Page 34: Gv 5600A

    Gv 5600a maintenance wc_tx000877gb.Fm 34 5.8 transport let the engine cool before transporting the generator or storing it indoors, to avoid burns or fire hazards. When transporting the generator: 5.8.1 turn the engine fuel valve to the off position. 5.8.2 position the generator level to prevent fue...

  • Page 35: Maintenance

    Maintenance gv 5600a wc_tx000877gb.Fm 35 5.9 troubleshooting problem / symptom reason / remedy if engine does not start, check that: • engine switch is on "start". • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Choke should be closed...

  • Page 36: Gv 5600A

    Gv 5600a gv 5600a technical data 36 6. Gv 5600a technical data 6.1 generator item no. Gv 5600a 0620335 generator maximum output w 5600 continuous output w 5000 type single phase, self-exciting, 2-pole, field rotating ac voltages available volts phase 120/240 1 frequency hz 60 power factor cos ø 1.0 ...

  • Page 37: Gv 5600A Technical Data

    Gv 5600a technical data gv 5600a 37 6.2 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. Item no. Gv 5600a 0620335 engine engine make honda engine model gx 340 r1 max. Rated power @ rated speed kw (hp) 7.1 (9.5) @ 3600 rpm spa...

  • Page 38: Gv 5600A

    Gv 5600a gv 5600a technical data 38 6.3 electrical schematic ab 15 16 17 24 18 6 6 5 3 14 1 9 8 19 20 10 11 21 13 12 4 2 22 23 c.

  • Page 39: Gv 5600A Technical Data

    Gv 5600a technical data gv 5600a 39 6.4 schematic components ref. Description ref. Description ref. Description a generator b control box c engine ref. Description ref. Description 1 main stator winding 13 spark plug 2 secondary winding 14 slip ring 3 rotor winding 15 auto idle unit 4 automatic volt...

  • Page 40

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific ope...