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Wacker Neuson GS 5.6A Operator's Manual

Other manuals for GS 5.6A: Repair Manual

Summary of GS 5.6A

  • Page 1

    Www.Wackergroup.Com generator g 5.6a gs 5.6a operator’s manual 0154587en 004 0 706 0 1 5 4 5 8 7 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: G/gs 5.6A

    G/gs 5.6a table of contents wc_bo0154587004entoc.Fm 1 1. Foreword 3 2. Safety information 4 2.1 laws pertaining to spark arresters ...................................................... 4 2.2 operating safety .................................................................................. 5 2.3 op...

  • Page 4: Table of Contents

    Table of contents g/gs 5.6a wc_bo0154587004entoc.Fm 2 5. Maintenance 27 5.1 engine maintenance ............................................................................27 5.2 periodic maintenance schedule ..........................................................27 5.3 engine oil ...................

  • Page 5: Foreword

    Foreword wc_si000058gb.Fm 3 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1. Foreword this manual provides informati...

  • Page 6: Safety Information

    Safety information g/gs 5.6a wc_si000058gb.Fm 4 2. Safety information this manual contains danger, warning, caution, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to ale...

  • Page 7: G/gs 5.6A

    G/gs 5.6a safety information wc_si000058gb.Fm 5 2.2 operating safety backfeed from the generator into the public power distribution system can cause serious injury or death to utility workers! Improper connection of generator to a building's electrical system can allow electrical current from the ge...

  • Page 8: Safety Information

    Safety information g/gs 5.6a wc_si000058gb.Fm 6 2.2.10 always be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating. 2.2.11 always transport the generator in an upright position. 2.2.12 always keep the machine at least one meter (three feet) away from...

  • Page 9: G/gs 5.6A

    G/gs 5.6a safety information wc_si000058gb.Fm 7 2.4 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing...

  • Page 10: Safety Information

    Safety information g/gs 5.6a wc_si000058gb.Fm 8 2.5 label locations wc_gr000543 gnd 88897 improper connection of generator to a building's electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire or ex...

  • Page 11: G/gs 5.6A

    G/gs 5.6a safety information wc_si000058gb.Fm 9 2.6 safety and operating labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning danger! Engines emit carbon monoxide; operate only in well-ventilated area. Read the operator’s manual. No ...

  • Page 12: Safety Information

    Safety information g/gs 5.6a wc_si000058gb.Fm 10 neutral bonded to frame. Open main circuit breaker. Open the fuel flow valve. Open the choke. Push or turn engine switch to on position. Pull the rewind starter. Press engine crank switch to "crank" posi- tion. Label meaning improper connection of gen...

  • Page 13: G/gs 5.6A

    G/gs 5.6a safety information wc_si000058gb.Fm 11 close main circuit breaker. Close the fuel flow valve. Close the choke. Push or turn engine switch to off position. Press engine crank switch to "off" position. A nameplate listing the model number, item number, revision number, and serial number is a...

  • Page 14: Technical Data

    Technical data g/gs 5.6a wc_td000058gb.Fm 12 3. Technical data 3.1 generator item no. G 5.6a 0007190, 0009431 gs 5.6a 0007191 generator maximum output w 5600 continuous output w 5350 type dual voltage, single phase, auto voltage regulator system ac voltages available volts phase 120 / 240 1ø frequen...

  • Page 15: G/gs 5.6A

    G/gs 5.6a technical data wc_td000058gb.Fm 13 3.2 engine item no. G 5.6a 0007190, 0009431 gs 5.6a 0007191 engine engine type single cylinder, 4-cycle, air-cooled, gasoline engine engine make honda engine model gx 340 k1 rated power kw (hp) 8.2 (11) spark plug bpr6es / w20epr-u electrode gap mm (in.) ...

  • Page 16: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 14 4. Operation 4.1 determining power requirements this generator is designed to operate single-phase, 60 hz appliances running at 120 vac or 240 vac. Check the nameplate or label provided on tools and appliances to make sure their power requirements match the po...

  • Page 17: G/gs 5.6A

    G/gs 5.6a operation wc_tx000152gb.Fm 15 4.2 outdoor installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people ma...

  • Page 18: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 16 4.5 wheel kit see graphic: wc_gr001577 wheel kit (part no. 0157176) is a standard item on item number 0009431 and 0620008 only. Available as an option on all other models. 4.5.1 align grooves (a) on axle (b) with u-bolts (c) and secure to cross- member of gene...

  • Page 19: G/gs 5.6A

    G/gs 5.6a operation wc_tx000152gb.Fm 17 4.6 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and th...

  • Page 20: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 18 4.7 grounding the generator see graphic: wc_gr000544 a ground connection (a) is located on the generator frame. For proper operating safety, this ground terminal must be connected to a good ground source. This ground connection must comply with national electr...

  • Page 21: G/gs 5.6A

    G/gs 5.6a operation wc_tx000152gb.Fm 19 4.8 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and in...

  • Page 22: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 20 4.9 control panel see graphic: wc_gr000545 control panel ref. Description ref. Description a engine switch (gs 5.6a only) f gfi duplex receptacle - 120v b auto idle switch g gfi test button c twist-lock receptacle - 240v h gfi reset button d main breaker - 48 ...

  • Page 23: G/gs 5.6A

    G/gs 5.6a operation wc_tx000152gb.Fm 21 4.10 ground fault interrupt (gfi) see graphic: wc_gr000545 the two 120v, 20 amp receptacles (f) are protected by a ground fault circuit interrupt (gfi). The gfi shuts off the power to the receptacle when a ground fault occurs in the generator or to a piece of ...

  • Page 24: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 22 4.13 engine auto idle see graphic: wc_gr000545 the auto idle switch (b) automatically reduces engine speed approximately 7 seconds after all appliances or tools attached to the generator have been turned off. The engine automatically returns to full speed when...

  • Page 25: G/gs 5.6A

    G/gs 5.6a operation wc_tx000152gb.Fm 23 4.15 voltage selection see graphic: wc_gr000546 the voltage selector switch (a) allows the generator to operate in either single (120v) or dual voltage (120/240v) mode. In single voltage mode only the 120v twist-lock and duplex receptacles are powered. The ful...

  • Page 26: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 24 4.16 before starting 4.16.1 read and understand the safety and operating labels and instructions at the beginning of this manual 4.16.2 inspect the generator for any signs of damage which may affect operation or pose a safety hazard. 4.16.3 check: • oil level ...

  • Page 27: G/gs 5.6A

    G/gs 5.6a operation wc_tx000152gb.Fm 25 4.17 to start see graphic: wc_gr000547 before starting, be sure you read and understand all the safety and operating instructions in this manual. 4.17.1 disconnect all loads from the generator and place the main circuit breaker switch in the "off" (open) posit...

  • Page 28: Operation

    Operation g/gs 5.6a wc_tx000152gb.Fm 26 4.18 to stop see graphic: wc_gr000547 4.18.1 turn off and disconnect all tools and appliances attached to the generator. 4.18.2 place the main circuit breaker in the off position (a2). 4.18.3 turn the engine switch to “off” (b2). 4.18.4 close the fuel valve (d...

  • Page 29: G/gs 5.6A

    G/gs 5.6a maintenance wc_tx000164gb.Fm 27 5. Maintenance 5.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to the engine manufacturer’s operator’s manual for additional information on engine maintenance. 5.2 periodic maintenance schedule daily before starting a...

  • Page 30: Maintenance

    Maintenance g/gs 5.6a wc_tx000164gb.Fm 28 5.3 engine oil see graphic: wc_gr000022 5.3.1 drain the oil while the engine is still warm. 5.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a containe...

  • Page 31: G/gs 5.6A

    G/gs 5.6a maintenance wc_tx000164gb.Fm 29 5.4 air cleaner see graphic: wc_gr000025 the engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Caution: never run engine without air cleaner. Severe engine damage will occur. Never use gasol...

  • Page 32: Maintenance

    Maintenance g/gs 5.6a wc_tx000164gb.Fm 30 5.5 spark plug see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touc...

  • Page 33: G/gs 5.6A

    G/gs 5.6a maintenance wc_tx000164gb.Fm 31 5.6 cleaning the sediment cup see graphic: wc_gr000029 5.6.1 turn the fuel valve off. 5.6.2 remove the sediment cup (a) and the o-ring (b). 5.6.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.6.4 turn the fuel valve on and check f...

  • Page 34: Maintenance

    Maintenance g/gs 5.6a wc_tx000164gb.Fm 32 5.8 auto idle speed see graphic: wc_gr000548 5.8.1 adjust pilot screw on carburetor as described above. 5.8.2 loosen clamping screw (b) on auto idle magnet bracket. 5.8.3 start engine and set auto idle switch to "auto". 5.8.4 turn magnet pin (a) in or out to...

  • Page 35: G/gs 5.6A

    G/gs 5.6a maintenance wc_tx000164gb.Fm 33 5.9 engine speed see graphic: wc_gr000114 generators require a fixed engine speed to maintain the correct voltage. Engine speed is controlled by a governor which automatically adjusts to varying loads on the engine to maintain a constant speed of 3000 rpm. T...

  • Page 36: Maintenance

    Maintenance g/gs 5.6a wc_tx000164gb.Fm 34 5.10 storage before storing the generator for a long period of time: 5.10.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 5.10.2 disconnect the fuel line from the carburetor. Place open end of fuel line into a suitable containe...

  • Page 37: G/gs 5.6A

    G/gs 5.6a maintenance wc_tx000164gb.Fm 35 5.12 troubleshooting 5.13 wire colors problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on "start". • fuel valves under fuel tank and on engine are open. • fuel tank has fuel. • choke lever is in correct position. Chok...

  • Page 38: Maintenance

    Maintenance g/gs 5.6a wc_tx000164gb.Fm 36 5.14 electrical schematic see graphic: wc_gr000556 ref. Description ref. Description ref. Description a generator b control box c engine ref. Description ref. Description 1. Main stator winding 7. Auto idle 2. Automatic voltage regulator 8. 1 amp fuse 3. Rot...

  • Page 39: G/gs 5.6A

    G/gs 5.6a maintenance wc_tx000164gb.Fm 37 5.15 engine schematic see graphic: wc_gr000557 ref. Description ref. Description a control box c engine b electric start engines d manual start engines ref. Description ref. Description 1. Engine crank switch 5. Solenoid 1a. Off 6. Starter 1b. Run 7. Chargin...

  • Page 40: Maintenance

    Maintenance g/gs 5.6a wc_tx000164gb.Fm 38 notes:.

  • Page 42

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific operations...