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  4. GV 2500A
  5. Operator's Manual

Wacker Neuson GV 2500A Operator's Manual

Other manuals for GV 2500A: Repair Manual

Summary of GV 2500A

  • Page 1

    Generator gv 2500a operator’s manual 0157385en 004 0908 0 1 5 7 3 8 5 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: Gv 2500A

    Gv 2500a table of contents wc_bo0157385en_004toc.Fm 3 1. Foreword 5 2. Safety information 6 2.1 operating safety .................................................................................. 7 2.2 operator safety while using internal combustion engines .................. 8 2.3 service safety .....

  • Page 4: Table of Contents

    Table of contents gv 2500a wc_bo0157385en_004toc.Fm 4 5. Technical data 32 5.1 generator ............................................................................................32 5.2 engine .................................................................................................33 5.3 s...

  • Page 5: Foreword

    Foreword wc_si000106gb.Fm 5 1. Foreword this manual provides information and procedures to safely operate and maintain this wacker neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual o...

  • Page 6: Safety Information

    Safety information gv 2500a wc_si000106gb.Fm 6 2. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used ...

  • Page 7: Gv 2500A

    Gv 2500a safety information wc_si000106gb.Fm 7 2.1 operating safety backfeed from the generator into the public power distribution system can cause serious injury or death to utility workers! Improper connection of generator to a building’s electrical system can allow electrical current from the gen...

  • Page 8: Safety Information

    Safety information gv 2500a wc_si000106gb.Fm 8 2.1.10 always be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating. 2.1.11 always transport the generator in an upright position. 2.1.12 always keep the machine at least one meter (three feet) away from ...

  • Page 9: Gv 2500A

    Gv 2500a safety information wc_si000106gb.Fm 9 2.3 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experiencing ...

  • Page 10: Safety Information

    Safety information gv 2500a wc_si000106gb.Fm 10 2.4 label locations wc_gr001289 petrol gasolina issinci benzin caldo ! Heiss ! Hot ! Cha ud ! D a n g e r g e f a h r p e l i g r o d a n g e r.

  • Page 11: Gv 2500A

    Gv 2500a safety information wc_si000106gb.Fm 11 2.5 safety and operating labels wacker neuson machines use international pictorial labels where needed. These labels are described below: label meaning warning! Hot surface! Close the choke. Gasoline potential earth. Warning! Electric shock will cause ...

  • Page 12: Safety Information

    Safety information gv 2500a wc_si000106gb.Fm 12 danger! Asphyxiation hazard. Read the operator’s manual for instructions. Danger! No sparks, flames or burning objects near machine. Fuel valve guaranteed sound power level in db(a). A nameplate listing the model number, item number, revision number, a...

  • Page 13: Gv 2500A

    Gv 2500a operation wc_tx000269gb.Fm 13 3. Operation 3.1 determining power requirements this generator is designed to operate single-phase 50 hz appliances running at 230 vac. Notice: do not exceed the power output of the generator. Damage to tools or generator will occur. See technical data. Check t...

  • Page 14: Operation

    Operation gv 2500a wc_tx000269gb.Fm 14 approximate starting power requirements • incandescent lights and appliances such as irons and hot plates, which use a resistive-type heating element, require the same wattage to start and run as is stated on their nameplates. • fluorescent and mercury lamps re...

  • Page 15: Gv 2500A

    Gv 2500a operation wc_tx000269gb.Fm 15 3.2 installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be pres...

  • Page 16: Operation

    Operation gv 2500a wc_tx000269gb.Fm 16 3.3 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thu...

  • Page 17: Gv 2500A

    Gv 2500a operation wc_tx000269gb.Fm 17 3.4 grounding the generator the neutral of this machine is not connected to ground. Under standard operating conditions, do not connect the frame pe stud to earth ground. Refer to local codes if machine is used to power a building or similar distribution system...

  • Page 18: Operation

    Operation gv 2500a wc_tx000269gb.Fm 18 3.6 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and inc...

  • Page 19: Gv 2500A

    Gv 2500a operation wc_tx000269gb.Fm 19 minimum extension cord sizetable minimum extension cord size graph minimum extension cord size 230v/1~/50hz 400v/3~/50hz amp rating length m length m 25 50 100 200 25 50 100 200 cross sectional area of wire in mm 2 2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4 1.5 1.5 1....

  • Page 20: Operation

    Operation gv 2500a wc_tx000269gb.Fm 20 3.7 control panel see graphic: wc_gr001251 the circuit breaker protects the generator from severe overloads or short circuits. If the circuit breaker opens, turn the engine off immediately and determine the cause before restarting. Check the appliances and tool...

  • Page 21: Gv 2500A

    Gv 2500a operation wc_tx000269gb.Fm 21 3.8 before starting 3.8.1 read and understand safety and operating instructions at beginning of this manual. 3.8.2 read and understand the meanings of all warning and operating labels. 3.8.3 check: • oil level in engine. • fuel level. • condition of air cleaner...

  • Page 22: Operation

    Operation gv 2500a wc_tx000269gb.Fm 22 3.9 to start see graphic: wc_gr001279 3.9.1 disconnect all loads from the generator. 3.9.2 open fuel valve (a). Note: if engine is cold, move choke lever to closed position (b1). If engine is hot, set choke to open position (b2). 3.9.3 turn engine switch to "on...

  • Page 23: Gv 2500A

    Gv 2500a maintenance wc_tx000270gb.Fm 23 4. Maintenance 4.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. 4.2 periodic maintenance schedule daily before starting after first 20 h...

  • Page 24: Maintenance

    Maintenance gv 2500a wc_tx000270gb.Fm 24 4.3 engine oil see graphic: wc_gr000022 4.3.1 drain the oil while the engine is still warm. 4.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a container...

  • Page 25: Gv 2500A

    Gv 2500a maintenance wc_tx000270gb.Fm 25 4.4 air cleaner see graphic: wc_gr0001287 the engine is equipped with a single element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. Never ...

  • Page 26: Maintenance

    Maintenance gv 2500a wc_tx000270gb.Fm 26 4.5 spark plug see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not t...

  • Page 27: Gv 2500A

    Gv 2500a maintenance wc_tx000270gb.Fm 27 4.6 engine speed see graphic: wc_gr001288 generators require a fixed engine speed to maintain the correct voltage. Engine speed is controlled by a governor which automatically adjusts to varying loads on the engine to maintain a constant speed of 3000 rpm. Th...

  • Page 28: Maintenance

    Maintenance gv 2500a wc_tx000270gb.Fm 28 4.7 carburetor adjustment see graphic: wc_gr0001061 the pilot screw (a) is fitted with a limiter capto prevent excessive enrichment of the air-fuel mixture in order to comply with emission regulations. The mixture is set at the factory and no adjustment shoul...

  • Page 29: Gv 2500A

    Gv 2500a maintenance wc_tx000270gb.Fm 29 4.8 storage before storing the generator for a long period of time: 4.8.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 4.8.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a suitable cont...

  • Page 30: Maintenance

    Maintenance gv 2500a wc_tx000270gb.Fm 30 4.10 troubleshooting problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on "start". • fuel valve is open. • fuel tank has fuel. • choke lever is in correct position. Choke should be closed when starting a cold engine. • ...

  • Page 31: Gv 2500A

    Gv 2500a maintenance wc_tx000270gb.Fm 31 4.11 wiring diagram see graphic: wc_gr001290 ref. Description ref. Description 1 main windings 5 diode 2 auxiliary winding 6 surge absorber 3 capacitor 7 circuit breaker 4 rotor windings 8 receptacle 230v, 16 amp wire colors b black v violet or orange g green...

  • Page 32: Technical Data

    Technical data gv 2500a wc_td000105gb.Fm 32 5. Technical data 5.1 generator item no. 0009345 0009350 0009355 0009360 gv 2500a generator maximum output w 2120 continuous output w 2070 type single voltage, single phase, brushless, capacitor regulator system ac voltages available volts phase 230 1ø fre...

  • Page 33: Gv 2500A

    Gv 2500a technical data wc_td000105gb.Fm 33 5.2 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. * continuous operating power. 5.3 sound specifications the required sound specification, paragraph 1.7.4.F of 89/392/eec machiner...

  • Page 35

    2008-value_gen_gv2500a_q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker neuson corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker neu...

  • Page 36

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific ope...