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  2. Wacker Neuson
  3. Portable Generator
  4. GV 5000A
  5. Operator's Manual

Wacker Neuson GV 5000A Operator's Manual

Manual is about: Generator

Summary of GV 5000A

  • Page 1

    Generator gv 5000a gv 5003a operator’s manual 0157386en 005 0908 0 1 5 7 3 8 6 e n.

  • Page 2

    Danger carbon monoxide using a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide (co). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing co. But even if you cannot smell the exhaust, you could be breathing co. • ne...

  • Page 3: Gv 5000A/5003A

    Gv 5000a/5003a table of contents wc_bo0157386en_005toc.Fm 3 1. Foreword 5 2. Safety information 6 2.1 operating safety .................................................................................. 7 2.2 operator safety while using internal combustion engines .................. 8 2.3 service saf...

  • Page 4: Table of Contents

    Table of contents gv 5000a/5003a wc_bo0157386en_005toc.Fm 4 5. Technical data 33 5.1 generator ............................................................................................33 5.2 engine .................................................................................................35...

  • Page 5: Foreword

    Foreword wc_si000107gb.Fm 5 1. Foreword this manual provides information and procedures to safely operate and maintain this wacker neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual o...

  • Page 6: Safety Information

    Safety information gv 5000a/5003a wc_si000107gb.Fm 6 2. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is...

  • Page 7: Gv 5000A/5003A

    Gv 5000a/5003a safety information wc_si000107gb.Fm 7 2.1 operating safety backfeed from the generator into the public power distribution system can cause serious injury or death to utility workers! Improper connection of generator to a building’s electrical system can allow electrical current from t...

  • Page 8: Safety Information

    Safety information gv 5000a/5003a wc_si000107gb.Fm 8 2.1.10 always be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating. 2.1.11 always transport the generator in an upright position. 2.1.12 always keep the machine at least one meter (three feet) away...

  • Page 9: Gv 5000A/5003A

    Gv 5000a/5003a safety information wc_si000107gb.Fm 9 2.3 service safety poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. If the generator is experie...

  • Page 10: Safety Information

    Safety information gv 5000a/5003a wc_si000107gb.Fm 10 2.4 label locations wc_gr001291 petrol gasolina issinci benzin caldo ! Heiss ! Hot ! Cha ud ! D a n g e r g e f a h r p e l i g r o d a n g e r.

  • Page 11: Gv 5000A/5003A

    Gv 5000a/5003a safety information wc_si000107gb.Fm 11 2.5 safety and operating labels wacker neuson machines use international pictorial labels where needed. These labels are described below: label meaning warning! Hot surface! Close the choke. Gasoline potential earth. Warning! Electric shock will ...

  • Page 12: Safety Information

    Safety information gv 5000a/5003a wc_si000107gb.Fm 12 danger! Asphyxiation hazard. Read the operator’s manual for instructions. Danger! No sparks, flames or burning objects near machine. Fuel valve guaranteed sound power level in db(a). A nameplate listing the model number, item number, revision num...

  • Page 13: Gv 5000A/5003A

    Gv 5000a/5003a operation wc_tx000271gb.Fm 13 3. Operation 3.1 determining power requirements wacker neuson generator model gv 5000a is designed to operate single-phase, 50 hertz appliances running at 230 vac. Model gv 5003a is designed to operate single phase, 50 hertz appliances running at 230vac a...

  • Page 14: Operation

    Operation gv 5000a/5003a wc_tx000271gb.Fm 14 approximate starting power requirements • incandescent lights and appliances such as irons and hot plates, which use a resistive-type heating element, require the same wattage to start and run as is stated on their nameplates. • fluorescent and mercury la...

  • Page 15: Gv 5000A/5003A

    Gv 5000a/5003a operation wc_tx000271gb.Fm 15 3.2 installation place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may b...

  • Page 16: Operation

    Operation gv 5000a/5003a wc_tx000271gb.Fm 16 3.3 generator derating all generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power a...

  • Page 17: Gv 5000A/5003A

    Gv 5000a/5003a operation wc_tx000271gb.Fm 17 3.4 use of extension cords when a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool a...

  • Page 18: Operation

    Operation gv 5000a/5003a wc_tx000271gb.Fm 18 minimum extension cord size table minimum extension cord size graph minimum extension cord size 230v/1~/50hz 400v/3~/50hz amp rating length m length m 25 50 100 200 25 50 100 200 cross sectional area of wire in mm 2 2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4 1.5...

  • Page 19: Gv 5000A/5003A

    Gv 5000a/5003a operation wc_tx000271gb.Fm 19 3.5 control panel see graphic: wc_gr001274, wc_gr001369 the circuit breaker protects the generator from severe overloads or short circuits. If the circuit breaker opens, turn the engine off immediately and determine the cause before restarting. Check the ...

  • Page 20: Operation

    Operation gv 5000a/5003a wc_tx000271gb.Fm 20 ref. Description ref. Description c main circuit breaker - 10 a,12 a,10a 3-pole d1 schuko ip44 (cee 7) receptacle 230 v, 16 a d2 cee receptacle ip44 2p+e 230 v, 16 a d3 swiss ip44 receptacle 230 v, 16 a d4 french ip44 receptacle 230 v, 16 a e1 cee recepta...

  • Page 21: Gv 5000A/5003A

    Gv 5000a/5003a operation wc_tx000271gb.Fm 21 3.6 grounding the generator the neutral of this machine is not connected to ground. Under standard operating conditions, do not connect the frame pe stud to earth ground. Refer to local codes if machine is used to power a building or similar distribution ...

  • Page 22: Operation

    Operation gv 5000a/5003a wc_tx000271gb.Fm 22 3.9 to start see graphic: wc_gr001299 3.9.1 disconnect all loads from the generator and place main circuit breaker in open position (e2) (gv 5003a, gv 7003a). 3.9.2 open fuel valve (a). Note: if engine is cold, move choke (b) to closed position—pull out.....

  • Page 23: Gv 5000A/5003A

    Gv 5000a/5003a maintenance wc_tx000272gb.Fm 23 4. Maintenance 4.1 engine maintenance the chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. 4.2 periodic maintenance schedule daily before starting after firs...

  • Page 24: Maintenance

    Maintenance gv 5000a/5003a wc_tx000272gb.Fm 24 4.3 engine oil see graphic: wc_gr000022 4.3.1 drain the oil while the engine is still warm. 4.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a con...

  • Page 25: Gv 5000A/5003A

    Gv 5000a/5003a maintenance wc_tx000272gb.Fm 25 4.4 air cleaner see graphic: wc_gr0001287 the engine is equipped with a single element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Notice: never run the engine without the air cleaner. Severe engine damage will occur. ...

  • Page 26: Maintenance

    Maintenance gv 5000a/5003a wc_tx000272gb.Fm 26 4.5 spark plug see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do...

  • Page 27: Gv 5000A/5003A

    Gv 5000a/5003a maintenance wc_tx000272gb.Fm 27 4.6 engine speed see graphic: wc_gr001300 generators require a fixed engine speed to maintain the correct voltage. Engine speed is controlled by a governor which automatically adjusts to varying loads on the engine to maintain a constant speed of 3000 r...

  • Page 28: Maintenance

    Maintenance gv 5000a/5003a wc_tx000272gb.Fm 28 4.7 storage before storing the generator for a long period of time: 4.7.1 close the fuel valve and remove and empty the sediment cup or fuel strainer. 4.7.2 disconnect the fuel line from the carburetor. Place the open end of the fuel line into a suitabl...

  • Page 29: Gv 5000A/5003A

    Gv 5000a/5003a maintenance notes: wc_tx000272gb.Fm 29.

  • Page 30: Maintenance

    Maintenance gv 5000a/5003a wc_tx000272gb.Fm 30 4.9 troubleshooting problem / symptom reason / remedy if engine doesn't start, check that: • engine switch is on "start". • fuel valve is open. • fuel tank has fuel. • choke lever is in correct position. Choke should be closed when starting a cold engin...

  • Page 31: Gv 5000A/5003A

    Gv 5000a/5003a maintenance wc_tx000272gb.Fm 31 4.10 electrical schematic—gv 5000a see graphic: wc_gr001301 ref. Description ref. Description 1 main windings 5 diode 2 auxiliary winding 6 surge absorber 3 capacitor 7 circuit breaker 4 rotor windings 8 receptacle 230v, 16 amp wire colors b black v vio...

  • Page 32: Maintenance

    Maintenance gv 5000a/5003a wc_tx000272gb.Fm 32 4.11 electrical schematic—gv 5003a see graphic: wc_gr001249 ref. Description ref. Description 1 main windings 6 terminal board 2 auxiliary winding 7 circuit breaker 3 regulator (rectifier) 8 receptacle 230 v, 1 Ø, 16 a 4 rotor windings 9 receptacle 400 ...

  • Page 33: Gv 5000A/5003A

    Gv 5000a/5003a technical data wc_td000106gb.Fm 33 5. Technical data 5.1 generator item no. 0009346 0009351 0009356 0009361 gv 5000a generator maximum output kva 4.44 continuous output kva 4.33 type single voltage, single phase brushless, capacitor regulator system ac voltages available volts phase 2...

  • Page 34: Technical Data

    Technical data gv 5000a/5003a wc_td000106gb.Fm 34 item no. 0009347 0009352 0009357 0009362 gv 5003a generator maximum output kva 5.38 continuous output kva 5.2 type dual voltage, multiple phase, brush-type, compound regulator system ac voltages available volts phase 230 1ø volts phase 400 3ø frequen...

  • Page 35: Gv 5000A/5003A

    Gv 5000a/5003a technical data wc_td000106gb.Fm 35 5.2 engine engine power rating net power rating per sae j1349. Actual power output may vary due to conditions of specific use. * continuous operating power 5.3 sound specifications the required sound specification, paragraph 1.7.4.F of 89/392/eec mac...

  • Page 37

    2008-value_gen_gv5000a_q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker neuson corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker neu...

  • Page 39

    2008-value_gen_gv5003a_q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker neuson corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker neu...

  • Page 40

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific ope...