1. DL manuals
  2. Wacker Neuson
  3. Water Pump
  4. PDI 2A
  5. Operator's Manual

Wacker Neuson PDI 2A Operator's Manual

Summary of PDI 2A

  • Page 1

    Pump pdt 2a pdi 2a pdt 3a pdi 3a operator’s manual 0154614en 006 0309 0 1 5 4 6 1 4 e n.

  • Page 3: Pd 2A/3A

    Pd 2a/3a table of contents wc_bo0154614006entoc.Fm 3 1. Foreword 5 2. Safety information 6 2.1 laws pertaining to spark arresters ...................................................... 6 2.2 operating safety .................................................................................. 8 2.3 ope...

  • Page 4: Table of Contents

    Table of contents pd 2a/3a wc_bo0154614006entoc.Fm 4 5.4 spark plug ...........................................................................................27 5.5 gear case ...........................................................................................28 5.6 connecting rod bearing ......

  • Page 5: Foreword

    Foreword wc_tx000001gb.Fm 5 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1 foreword this manual provides informatio...

  • Page 6: Safety Information

    Safety information pd 2a/3a wc_si000085gb.Fm 6 2. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used ...

  • Page 7: Pd 2A/3A

    Pd 2a/3a safety information wc_si000085gb.Fm 7 in order to comply with local laws regarding spark arresters, consult the engine distributor or the local health and safety administrator..

  • Page 8: Safety Information

    Safety information pd 2a/3a wc_si000085gb.Fm 8 2.2 operating safety internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety stand...

  • Page 9: Pd 2A/3A

    Pd 2a/3a safety information wc_si000085gb.Fm 9 2.3 operator safety while using internal combustion engines a poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are neces...

  • Page 10: Safety Information

    Safety information pd 2a/3a wc_si000085gb.Fm 10 2.5 label locations do not operate without safety guards. Read and understand instruction book. Nicht ohne schutzvorrichtung betreiben. Bedienungsanweisung genau durchlesen. No opere sin los dispositivos de seguridad. Lea y entienda primero las instruc...

  • Page 11: Pd 2A/3A

    Pd 2a/3a safety information wc_si000085gb.Fm 11 2.6 safety labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning danger! Engines emit carbon monoxide; operate only in well-ventilated area. Read the operator’s manual. No sparks, flames...

  • Page 12: Safety Information

    Safety information pd 2a/3a wc_si000085gb.Fm 12 caution! Lifting point. Guaranteed sound power level in db(a). Label meaning.

  • Page 13: Pd 2A/3A

    Pd 2a/3a technical data wc_td000085gb.Fm 13 3. Technical data 3.1 engine item number: pdt/pdi 2a 0007610, 0007611 0007624, 0007625 pdt/pdi 3a 0007614, 0007615, 0007616, 0007628, 0007629, 0009407 engine engine make honda engine model gx 120 k1 qx rated power kw (hp) 3.0 (4.0) spark plug type (ngk) bp...

  • Page 14: Technical Data

    Technical data pd 2a/3a wc_td000085gb.Fm 14 3.2 pump item number: pdt/pdi 2a 0007610, 0007611 0007624, 0007625 pdt/pdi 3a 0007614, 0007615, 0007616, 0007628, 0007629, 0009407 pump weight kg (lbs.) 52 (114) 63 (138) *max. Suction lift m (ft.) 7.5 (25) 7.5 (25) max. Discharge head m (ft.) 7.5 (25) 7.5...

  • Page 15: Pd 2A/3A

    Pd 2a/3a technical data wc_td000085gb.Fm 15 3.3 sound measurements the required sound specification, paragraph 1.7.4.F of 89/392/eec machinery directive, is: • the guaranteed sound power level (l wa ) = 96 db(a). • the sound pressure level at operator’s location (l pa ) = 82 db(a). These sound value...

  • Page 16: Technical Data

    Technical data pd 2a/3a wc_td000085gb.Fm 16 3.4 dimensions item revision a mm (in.) b mm (in.) c mm (in.) x mm (in.) y mm (in.) z mm (in.) 0007610 pdt2a 107- 635 (25) 1015 (40) 572 (22.5) - - - 108+ 635 (25) 1015 (40) 610 (24) - - - 0007611 pdt2a(i) 635 (25) 1015 (40) 572 (22.5) - - -.

  • Page 17: Pd 2A/3A

    Pd 2a/3a technical data wc_td000085gb.Fm 17 0007614 pdt3a 107- 750 (29.5) 1015 (40) 610 (24) - - - 108+ 760 (30) 1015 (40) 635 (25) - - - 0007615 pdt3a(i) 750 (29.5) 1015 (40) 610 (24) - - - 0007616 pdt3a(ww) 750 (29.5) 1015 (40) 610 (24) - - - 0007624 pdi2a 107- - - - 445 (17.5) 1015 (40) 572 (22.5...

  • Page 18: Operation

    Operation pd 2a/3a wc_tx000228gb.Fm 18 4. Operation 4.1 application this pump is intended for removing clean water or water containing a large amount of debris and suspended solids. The model pd 2a can pump water containing solids up to 30 mm (1.25 in.) diameter. The model pd 3a can pump water conta...

  • Page 19: Pd 2A/3A

    Pd 2a/3a operation wc_tx000228gb.Fm 19 4.3 transporting the machine fire hazard. Spilled fuel can ignite and cause severe burns. Lift and transport the machine in an upright position. When lifting and transporting this machine: • close the fuel valve. • lift and transport it in an upright position. ...

  • Page 20: Operation

    Operation pd 2a/3a wc_tx000228gb.Fm 20 4.4 priming pump see graphic: wc_gr001064 diaphragm pumps are self priming and seldom need to have water added to them before starting. However, if the pump has not been used for several weeks and the rubber valves inside it are dry, adding water through the su...

  • Page 21: Pd 2A/3A

    Pd 2a/3a operation wc_tx000228gb.Fm 21 4.6 to start see graphic: wc_gr000014 4.6.1 open fuel valve by moving lever to the right (a1). Note: if engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 4.6.2 turn engine switch to “on” (e1). 4.6.3 open...

  • Page 22: Operation

    Operation pd 2a/3a wc_tx000228gb.Fm 22 4.8 operation run engine at full speed while operating pump. Pump should begin pumping water within a minute depending on length of suction hose and height of pump above water. Longer hoses will require more time. If pump does not prime, check for loose fitting...

  • Page 23: Pd 2A/3A

    Pd 2a/3a operation wc_tx000228gb.Fm 23 4.10 hoses and clamps see graphic: wc_gr001065 suction hose suction hoses (a) must be rigid enough not to collapse when pump is operating. Discharge hose discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction...

  • Page 24: Maintenance

    Maintenance pd 2a/3a wc_tx000229gb.Fm 24 5. Maintenance 5.1 periodic maintenance schedule the chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. Daily before starting after first 20 hrs. Every 2 weeks or 25...

  • Page 25: Pd 2A/3A

    Pd 2a/3a maintenance wc_tx000229gb.Fm 25 5.2 changing engine oil see graphic: wc_gr000022 5.2.1 drain the oil while the engine is still warm. 5.2.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection, place a plastic sheet and a ...

  • Page 26: Maintenance

    Maintenance pd 2a/3a wc_tx000229gb.Fm 26 5.3 servicing air cleaner see graphic: wc_gr000025 the engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Notice: never run engine without air cleaner. Severe engine damage will occur. Never u...

  • Page 27: Pd 2A/3A

    Pd 2a/3a maintenance wc_tx000229gb.Fm 27 5.4 spark plug see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not t...

  • Page 28: Maintenance

    Maintenance pd 2a/3a wc_tx000229gb.Fm 28 5.5 gear case see graphic: wc_gr003450 check the oil level in the gear case once a week or every 25 hours of operation. Remove oil level plug (h). Check that oil level is even with plug opening. If oil level is low, add oil through the top fill plug opening (...

  • Page 29: Pd 2A/3A

    Pd 2a/3a maintenance wc_tx000229gb.Fm 29 5.6 connecting rod bearing see graphic: wc_gr003451 grease connecting rod bearing once a week or every 25 hours of operation. Use a hand operated grease gun. Add grease through grease fitting located behind access hole (j) provided on front cover. 5.7 cleanin...

  • Page 30: Maintenance

    Maintenance pd 2a/3a wc_tx000229gb.Fm 30 5.8 cleaning sediment cup see graphic: wc_gr000029 5.8.1 turn the fuel valve off. 5.8.2 remove the sediment cup (a) and the o-ring (b). 5.8.3 wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.8.4 turn the fuel valve on and check for le...

  • Page 31: Pd 2A/3A

    Pd 2a/3a maintenance wc_tx000229gb.Fm 31 5.10 storage if pump is being stored for more than 30 days: never open priming plug, discharge plug, or cover when pump is hot. 5.10.1 remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled. 5.10.2 remove pump...

  • Page 32: Maintenance

    Maintenance pd 2a/3a wc_tx000229gb.Fm 32 5.11 troubleshooting problem / symptom reason / remedy engine does not start. • engine problem. See engine manufacturer’s service manual for troubleshooting and repair. • engine oil level too low. Add oil to engine. • pump housing filled with dirt and debris....

  • Page 33: Pd 2A/3A

    Pd 2a/3a maintenance wc_tx000229gb.Fm 33 5.12 decomissioning 5.12.1 when this machine has reached the end of its useful life, practice environment-friendly recycling. • do not dispose of the machine in normal garbage containers. • dispose of the machine in accordance with local environmental recycli...

  • Page 47

    2008-ce-pd2_pd3_q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker neuson corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker neuson cor...

  • Page 48

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific operations...