Summary of PG 2
Page 1
Www.Wackergroup.Com pump pg 2 operator’s manual 0154616en 004 0105 0 1 5 4 6 1 6 e n.
Page 3: Pg 2
Pg 2 table of contents wc_bo0154616003entoc.Fm 1 1. Foreword 3 2. Safety information 4 2.1 laws pertaining to spark arresters ...................................................... 4 2.2 operating safety .................................................................................. 5 2.3 operato...
Page 4: Table of Contents
Table of contents pg 2 wc_bo0154616003entoc.Fm 2 5. Maintenance 16 5.1 periodic maintenance schedule ..........................................................16 5.2 cleaning pump ....................................................................................17 5.3 adjusting impeller clearance ...
Page 5: Foreword
Foreword wc_tx000001gb.Fm 3 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. 1. Foreword this manual provides informatio...
Page 6: Safety Information
Safety information pg 2/3 wc_si000069gb.Fm 4 2. Safety information this manual contains danger, warning, caution, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert ...
Page 7: Pg 2/3
Pg 2/3 safety information wc_si000069gb.Fm 5 2.2 operating safety familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine m...
Page 8: Safety Information
Safety information pg 2/3 wc_si000069gb.Fm 6 2.3 operator safety while using internal combustion engines internal combustion engines present special hazards during operation and fueling! Read and follow warning instructions in engine owner's manual and safety guidelines below. Failure to follow warn...
Page 9: Pg 2/3
Pg 2/3 safety information wc_si000069gb.Fm 7 2.5 label locations w c _ g r 0 0 0 8 3 3.
Page 10: Safety Information
Safety information pg 2/3 wc_si000069gb.Fm 8 2.6 safety labels wacker machines use international pictorial labels where needed. These labels are described below: label meaning danger! Engines emit carbon monoxide; operate only in well ventilated area. Read the operator's manual. No sparks, flames or...
Page 11: Pg 2/3
Pg 2/3 safety information wc_si000069gb.Fm 9 a nameplate listing the model number, item number, revision, and serial number is attached to each unit. Please record the infor- mation found on this plate so it will be avail- able should the nameplate become lost or damaged. When ordering parts or requ...
Page 12: Technical Data
Technical data pg 2 wc_td000049gb.Fm 10 3. Technical data 3.1 technical data pg 2 0007658, 0009054 engine engine make honda engine model gx 120 w1 b4 rated power kw (hp) 3.0 (4.0) spark plug type ngk bpr 6es electrode gap mm (in.) 0.7-0.8 (0.028-0.031) air cleaner type single element engine lubricat...
Page 13: Pg 2
Pg 2 technical data wc_td000049gb.Fm 11 3.2 sound specifications the required sound specification, paragraph 1.7.4.F of 89/392/eec machinery directive, is: - the sound pressure level at operator’s location (l pa ) = 84 db(a) - the guaranteed sound power level (l wa ) = 103 db(a) these sound values w...
Page 14: Operation
Operation pg 2/3 wc_tx000177gb.Fm 12 4. Operation 4.1 application this pump is intended for removing clean water and water containing some debris and solids. Refer to “technical data” for maximum solid size. 4.2 recommended fuel the engine requires regular grade unleaded gasoline. Use only fresh, cl...
Page 15: Pg 2/3
Pg 2/3 operation wc_tx000177gb.Fm 13 4.3 before starting see graphic: wc_gr000835 4.3.1 read safety instructions at the beginning of manual. 4.3.2 place pump as near to water as possible, on a firm, flat, level surface. 4.3.3 to prime pump, remove prime plug (a) and fill pump case with water. If the...
Page 16: Operation
Operation pg 2/3 wc_tx000177gb.Fm 14 4.4 to start see graphic: wc_gr000014 4.4.1 open fuel valve by moving lever to the right (a1). Note: if engine is cold, move choke lever to close position (b1) . If engine is hot, set choke to open position (b2 ) . 4.4.2 turn engine switch to “on” (e1). 4.4.3 ope...
Page 17: Pg 2/3
Pg 2/3 operation wc_tx000177gb.Fm 15 4.6 operation pump should begin pumping water within a minute depending on length of suction hose and height of pump above water. Longer hoses will require more time. If pump does not prime, check for loose fittings or air leak in suction hose. Make sure strainer...
Page 18: Maintenance
Maintenance pg 2/3 wc_tx000178gb.Fm 16 5. Maintenance 5.1 periodic maintenance schedule daily before start- ing after first 20 hrs. Every 50 hrs. Every 100 hrs. Every 300 hrs. Check fuel level. • check engine oil level. • inspect air filter. Replace as needed. • check and tighten external hardware. ...
Page 19: Pg 2/3
Pg 2/3 maintenance wc_tx000178gb.Fm 17 5.2 cleaning pump see graphic: wc_gr000837 after pumping water containing a large amount of dirt or debris, clean out inside of pump housing. 5.2.1 remove drain plug (a) from pump housing and drain any water left in pump. 5.2.2 loosen the four knobs holding the...
Page 20: Maintenance
Maintenance pg 2/3 wc_tx000178gb.Fm 18 5.3 adjusting impeller clearance see graphic: wc_gr000838 if it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly. The impeller (a) should be as close to the volute (b) as possible without rubbing ag...
Page 21: Pg 2/3
Pg 2/3 maintenance wc_tx000178gb.Fm 19 5.4 mechanical seal replacement see graphic: wc_gr000839 to service the mechanical seal do the following: 5.4.1 remove the impeller (a) from the engine shaft by turning it countercockwise. Note: if the impeller is hard to remove, tap it with a plastic mallet. D...
Page 22: Maintenance
Maintenance pg 2/3 wc_tx000178gb.Fm 20 5.5 spark plug clean or replace spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. Recommended plug: (ngk) bpr 6es the muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touc...
Page 23: Pg 2/3
Pg 2/3 maintenance wc_tx000178gb.Fm 21 5.6 air cleaner see graphic: wc_gr000840 service air cleaner frequently to prevent carburetor malfunction. Caution: never run engine without air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash point solvents for cleaning...
Page 24: Maintenance
Maintenance pg 2/3 wc_tx000178gb.Fm 22 5.7 engine oil see graphic: wc_gr000022 5.7.1 drain oil while the engine is still warm. 5.7.2 remove the oil fill plug (a) and drain plug (b) to drain oil. Note: in the interests of environmental protection, place a plastic sheet and a container under the machi...
Page 25: Pg 2/3
Pg 2/3 maintenance wc_tx000178gb.Fm 23 5.9 carburetor adjustment see graphic: wc_gr000032 5.9.1 start the engine and allow it to warm up to operating temperature. 5.9.2 set the pilot screw (a) 2 turns out. See note. 5.9.3 with the engine idling, turn the pilot screw (a) in or out to the setting that...
Page 26: Maintenance
Maintenance pg 2/3 wc_tx000178gb.Fm 24 5.11 storage if pump is being stored for more than 30 days: never open priming plug, discharge plug, or cover when pump is hot. 5.11.1 remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled. 5.11.2 remove pump c...
Page 27: Pg 2/3
Pg 2/3 maintenance wc_tx000178gb.Fm 25 5.12 troubleshooting problem / symptom reason / remedy pump does not take in water. • not enough priming water in housing. • engine speed too low. Adjust speed. • strainer plugged. Clean strainer. • suction hose damaged. Replace or repair hose. • air leak at su...
Page 28: Maintenance
Maintenance pg 2/3 wc_tx000178gb.Fm 26.
Page 29
2005-ce-pg2-q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker corporation, n92 w150...
Page 30
Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific operations...