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  4. PS2 1503
  5. Operator's Manual

Wacker Neuson PS2 1503 Operator's Manual

Manual is about: PS (3-Phase) Series

Summary of PS2 1503

  • Page 1

    Pump ps (3-phase) series operator’s manual 0154623en 002 0107 0 1 5 4 6 2 3 e n.

  • Page 3: Ps (3-Phase) Series

    Ps (3-phase) series table of contents wc_bo0154623002entoc.Fm 1 1. Foreword 3 2. Safety information 4 2.1 operating and electrical safety ............................................................ 5 2.2 information labels ...............................................................................

  • Page 4: Table Of Contents

    Table of contents ps (3-phase) series wc_bo0154623002entoc.Fm 2.

  • Page 5: Foreword

    Foreword wc_tx000001gb electric.Fm 3 1. Foreword this manual provides information and procedures to safely operate and maintain this wacker model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual...

  • Page 6: Safety Information

    Safety information ps 3 1500 / ps 3 2200 wc_si000044gb.Fm 4 2. Safety information this manual contains danger, warning, caution, and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is...

  • Page 7: Ps 3 1500 / Ps 3 2200

    Ps 3 1500 / ps 3 2200 safety information wc_si000044gb.Fm 5 2.1 operating and electrical safety to reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. Risk of electric shock - this pump has not been investigated for use in swimming pool areas. An acceptable...

  • Page 8: Technical Data

    Technical data ps (3-phase) series wc_td000044gb.Fm 6 3. Technical data 3.1 standard specifications applicable liquids, consistency and temperature work drainage and sand-carrying water 0–40°c (32–104°f) pump impeller open type shaft seal double mechanical seal bearing shielded ball bearing motor sp...

  • Page 9: Ps (3-Phase) Series

    Ps (3-phase) series technical data wc_td000044gb.Fm 7 3.2 operating specifications (60 hz) *the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly part no. Ps2 1503 0009120 0009121 0009122 ps3 1503 0009123 0009124 0009125 ps2 2203 0009126 0009127 0...

  • Page 10: Technical Data

    Technical data ps (3-phase) series wc_td000044gb.Fm 8 *the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly part no. Ps2 3703 0009132 0009133 0009134 ps3 3703 0009135 0009136 0009137 ps4 3703 0009138 0009139 0009140 pump bore mm (in.) 50 (2) 80 (...

  • Page 11: Ps (3-Phase) Series

    Ps (3-phase) series technical data wc_td000044gb.Fm 9 *the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly part no. Ps3 5503 0009141 0009142 0009143 ps4 5503 0009144 0009145 0009146 pump bore mm (in.) 80 (3) 100 (4) phase 3 3 starting method dir...

  • Page 12: Technical Data

    Technical data ps (3-phase) series wc_td000044gb.Fm 10 *the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly. Part no. Ps4 7503hh 0009147 0009148 0009149 ps4 7503hf 0009150 0009151 0009152 ps4 11003hh 0009153 0009154 0009155 ps4 11003hf 0009156 0...

  • Page 13: Ps (3-Phase) Series

    Ps (3-phase) series operation wc_tx000131gb.Fm 11 4. Operation 4.1 names of parts see graphic: wc_gr000327 note: this diagram shows the parts layout of a typical ps (three-phase) model. The external appearance and the internal construction may vary slightly, depending on your particular model. Ref. ...

  • Page 14: Operation

    Operation ps (3-phase) series wc_tx000131gb.Fm 12 4.2 prior to operation when the pump is delivered, first perform the following checks: • inspection while unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly. • specification check check ...

  • Page 15: Ps (3-Phase) Series

    Ps (3-phase) series operation wc_tx000131gb.Fm 13 note: consult your local dealer or wacker representative before using with any liquids other than those indicated in this document. Critical pressure do not use the pump in an area where the water pressure exceeds the values given below, as it may da...

  • Page 16: Operation

    Operation ps (3-phase) series wc_tx000131gb.Fm 14 precautions during installation 4.3.1 the pump is supplied with a threaded discharge fitting. Tighten hose coupling or discharge pipe securely and with proper gaskets. When installing the pump, be mindful of the pump’s center of gravity and weight. I...

  • Page 17: Ps (3-Phase) Series

    Ps (3-phase) series operation wc_tx000131gb.Fm 15 4.3.6 if used in a permanent installation, where the pump is not readily accessible after installation, please contact wacker for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible. See grap...

  • Page 18: Operation

    Operation ps (3-phase) series wc_tx000131gb.Fm 16 4.4 electrical wiring performing electrical wiring electrical wiring should be performed by a qualified person in accord with all applicable regulations. Failure to observe this precaution not only risks breaking the law but is extremely dangerous. I...

  • Page 19: Ps (3-Phase) Series

    Ps (3-phase) series operation wc_tx000131gb.Fm 17 connecting the power supply before connecting leads to the terminal strip, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting, or unexpected starting of the pump, leading to injury. 4.4.1 tighten ...

  • Page 20: Operation

    Operation ps (3-phase) series wc_tx000131gb.Fm 18 wiring diagram direct-on-line starting see graphic: wc_gr000332 if connected to a circuit protected by a fuse, use a time-delay fuse with this pump. Ref. Description ref. Description 1. Coil 2. Circle thermal protector wire colors b black r red y yel...

  • Page 21: Ps (3-Phase) Series

    Ps (3-phase) series operation wc_tx000131gb.Fm 19 4.5 operation before operation improper voltage and frequency of the power supply will prevent the pump from attaining its full potential, and may also lead to current leakage, electrical shock, or fire. 4.5.1 once again, check the nameplate of the p...

  • Page 22: Operation

    Operation ps (3-phase) series wc_tx000131gb.Fm 20 4.5.6 operate the pump for a short time (3 to 10 minutes) and perform the following checks: operating current using an ac ammeter (clamp), measure the current at the phases u, v, and w that are connected to the terminal board. Countermeasure: because...

  • Page 23: Ps (3-Phase) Series

    Ps (3-phase) series operation wc_tx000131gb.Fm 21 operation the pump may be extremely hot during operation. To prevent burns, do not touch the pump with bare hands. Do not insert your finger or a stick into the pump’s inlet opening. Doing so may cause injury, electrical shock, short, or fire. When t...

  • Page 24: Operation

    Operation ps (3-phase) series wc_tx000131gb.Fm 22 water level during operation do not operate the pump below continuous running water level (a), as doing so will damage the pump, causing current leakage and electrical shock. The table below shows the water level during operation by output. Make sure...

  • Page 25: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 23 5. Maintenance 5.1 periodic maintenance schedule pump monthly every 3000 hrs. Every 6000 hrs. Every 2–5 years measure insulation resistance. Reference insulation resistance = 1m w or greater. (1) • measure operating current. Compare with rated curr...

  • Page 26: Maintenance

    Maintenance ps (3-phase) series wc_tx000132gb.Fm 24 5.2 maintenance and inspection regular maintenance and inspections are a necessity for continued efficient functioning of the pump. If any abnormal conditions are noticed, refer to troubleshooting section and take corrective measures immediately. I...

  • Page 27: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 25 lubricant inspection and changing procedures • inspection interval: every 3,000 hours or 6 months, whichever comes first. • changing interval: every 6,000 hours or 12 months, whichever comes first. • designated lubricant: turbine oil vg32 (sae 10w/...

  • Page 28: Maintenance

    Maintenance ps (3-phase) series wc_tx000132gb.Fm 26 note: the gasket and the o-ring for the oil plug must be replaced with a new part at each oil inspection and change . Replacement parts the table lists the parts that need to be replaced periodically. Replace these using the recommended frequency a...

  • Page 29: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 27 5.3 disassembly and reassembly prior to disassembling and reassembling before disassembling and reassembling the pump, be sure that the power supply (i.E. Circuit breaker) is disconnected, and remove the cable assembly from the terminal board. To p...

  • Page 30: Maintenance

    Maintenance ps (3-phase) series wc_tx000132gb.Fm 28 1 2 3 4 5 aa cc 8 9 10 bb dd 11 12 13 14 15 16 17 18 19 20 21 22 23 24 wc_gr000337.

  • Page 31: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 29 parts list see graphic: wc_gr000337 disassembly procedure for 2 hp, 3 hp, 5 hp and 7.5 hp note: before disassembling, be sure to drain the lubricant from the pump. The breakdown of pump shown is based on the construction of 2 hp model ps 2 (3) 1503...

  • Page 32: Maintenance

    Maintenance ps (3-phase) series wc_tx000132gb.Fm 30 a worn impeller may have sharp edges that can cause injury, and should be handled with care. 5.3.4 if necessary, remove the volute (10) and remove the mechanical seal (5). After removing the bolt (1) and the lockwasher (2), remove the volute (10) f...

  • Page 33: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 31 wc_gr000338 1 2 3 10 8 9 bb dd aa cc 11 6 7 12 13 15 16 17 14 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33.

  • Page 34: Maintenance

    Maintenance ps (3-phase) series wc_tx000132gb.Fm 32 parts list see graphic: wc_gr000338 disassembly procedure for 10 hp and 15 hp note: before disassembling, be sure to drain the lubricant from the pump. The breakdown of pump shown is based on the construction of 10 hp model ps4 7503hh/hf. 5.3.9 rem...

  • Page 35: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 33 5.3.11 removing the impeller (20): using a box wrench, remove the acorn nut (23), nut (22), and the thread cover (21); then remove the impeller (20) and the sleeve (13) from the main shaft. A worn impeller may have sharp edges that can cause injury...

  • Page 36: Maintenance

    Maintenance ps (3-phase) series wc_tx000132gb.Fm 34 5.4 troubleshooting before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or wacker representative. Always turn off the power before inspecting the pump. Failure...

  • Page 37: Ps (3-Phase) Series

    Ps (3-phase) series maintenance wc_tx000132gb.Fm 35 the pump's head and pump- ing volume is decreased. • the impeller is worn. Replace. • the hose may be kinked or clogged. Minimize the number of bends in the hose. (in an area with a large amount of debris, use the pump in a meshed enclo- sure.) • t...

  • Page 50

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-354 02 - 0 · fax: +49 - (0)89-354 02-390 wacker corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : +1-(1)(262) 255-0500 · fax: +1-(1)(262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific o...