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  4. PS2 500
  5. Operator's Manual

Wacker Neuson PS2 500 Operator's Manual

Summary of PS2 500

  • Page 1

    5000187821 03 0112 5 0 0 0 1 8 7 8 2 1 operator’s manual pump ps3 1500 ps3 2200 en.

  • Page 2

    Copyright notice © copyright 2011 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...

  • Page 3: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 foreword wc_tx002040gb.Fm 3 foreword save these instructions—this manual contains important instructions for the machine models below. These instructions have been written expressly by wacker neuson production americas llc and must be followed during installation, operation, and ...

  • Page 4: Foreword

    Foreword ps3 1500 / ps3 2200 4 wc_tx002040gb.Fm contact your wacker neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications..

  • Page 5: Table of Contents

    Wc_bo5000187821_03toc.Fm 5 table of contents ps3 1500 / ps3 2200 foreword 3 1 safety information 7 1.1 signal words used in this manual ....................................................... 7 1.2 machine description and intended use ............................................... 8 1.3 operating a...

  • Page 6: Table of Contents

    6 wc_bo5000187821_03toc.Fm table of contents ps3 1500 / ps3 2200 6 technical data 34 6.1 standard specifications .......................................................................34 6.2 operating specifications (60 hz) .........................................................35 7 schematics 36 ...

  • Page 7: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 safety information wc_si000036gb.Fm 7 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper s...

  • Page 8: Safety Information

    Safety information ps3 1500 / ps3 2200 8 wc_si000036gb.Fm 1.2 machine description and intended use this machine is a submersible water pump. The wacker neuson submersible pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power...

  • Page 9: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 safety information wc_si000036gb.Fm 9 to protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine. Operator qualifications only trained personnel are permitted to start, operate, and shu...

  • Page 10: Safety Information

    Safety information ps3 1500 / ps3 2200 10 wc_si000036gb.Fm 1.4 service safety service training before servicing or maintaining the machine: • read and understand the instructions contained in all manuals delivered with the machine. • familiarize yourself with the location and proper use of all contr...

  • Page 11: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 safety information wc_si000036gb.Fm 11 1.5 labels a nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or dama...

  • Page 12: Lifting and Transporting

    Lifting and transporting ps3 1500 / ps3 2200 12 wc_tx001959gb.Fm 2 lifting and transporting do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. When installing the pump, pay close atte...

  • Page 13: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 installation wc_tx001974gb.Fm 13 3 installation 3.1 components ref. Description ref. Description 1. Coupling 9. Dust seal 2. Mechanical seal 10. Wear ring 3. Gasket 11. Oil housing 4. Sleeve 12. Impeller 5. Cable assembly 13. Volute 6. Lifting handle 14. Strainer 7. Lubricant 15....

  • Page 14: Installation

    Installation ps3 1500 / ps3 2200 14 wc_tx001974gb.Fm 3.2 preparing the machine for first use when the pump is delivered, first perform the following checks: • inspection while unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly. • specif...

  • Page 15: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 installation wc_tx001974gb.Fm 15 3.4 maximum allowable water pressure notice: do not use at greater than the water pressure shown, which can damage the pump resulting in electrical leakage and electrical shock. 3.5 preparing for installation before installing the pump at a work s...

  • Page 16: Installation

    Installation ps3 1500 / ps3 2200 16 wc_tx001974gb.Fm notes.

  • Page 17: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 installation wc_tx001974gb.Fm 17 3.6 checks to make before installation with the megohmmeter, measure the insulation resistance between each of the power wires and grounding wire to verify the insulation resistance of the motor. Reference insulation resistance: 20mw or greater no...

  • Page 18: Installation

    Installation ps3 1500 / ps3 2200 18 wc_tx001974gb.Fm 3.7 changing the operating voltage the operating voltage of the motor can be changed from 110v to 220v depending on the available power source. Requirements • pump disconnected from the power source • hand tools (screwdriver and wrench) procedure ...

  • Page 19: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 installation wc_tx001974gb.Fm 19 3.7.4 remove the plastic cover (not shown) from the front face of the terminal box. Using a screwdriver, detach and move the lead wires as needed to configure the operating voltage. 3.7.5 reinstall the plastic cover. 3.7.6 make sure that the o-rin...

  • Page 20: Installation

    Installation ps3 1500 / ps3 2200 20 wc_tx001974gb.Fm 3.8 precautions in installation 3.8.1 the pump is supplied with a threaded discharge fitting. Tighten hose coupling or discharge pipe securely and with proper gaskets. 3.8.2 install the pump in a location with sufficient water level, where water c...

  • Page 21: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 installation wc_tx001974gb.Fm 21 3.9 electrical wiring performing electrical wiring electrical wiring should be performed by a qualified person in accord with all applicable regulations. Failure to observe this precaution not only risks breaking the law but is extremely dangerous...

  • Page 22: Installation

    Installation ps3 1500 / ps3 2200 22 wc_tx001974gb.Fm 3.11 cable assembly if it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in fire, electrica...

  • Page 23: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 operation wc_tx001989gb.Fm 23 4 operation 4.1 before starting 4.1.1 make sure once again that the product is of the correct voltage and frequency rating. Notice: using the product at other than rated voltage and frequency will not only lower its performance but may damage the pro...

  • Page 24: Operation

    Operation ps3 1500 / ps3 2200 24 wc_tx001989gb.Fm countermeasure: if the supply voltage is outside the tolerance, possible causes are the power supply capacity or an inadequate extension cable. Look again at the wiring diagram and make sure the conditions are proper. In case of very excessive vibrat...

  • Page 25: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 operation wc_tx001989gb.Fm 25 4.2 operating water level do not operate the pump below the c.W.L. (continuous running water level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. Operating water level 4.3 mo...

  • Page 26: Operation

    Operation ps3 1500 / ps3 2200 26 wc_tx001989gb.Fm 4.4 emergency shutdown procedure if a breakdown/accident occurs while the machine is operating, follow the procedure below. 4.4.1 turn off the pump. 4.4.2 disconnect the power supply. 4.4.3 contact the rental yard or machine owner..

  • Page 27: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 maintenance wc_tx002004gb.Fm 27 5 maintenance 5.1 periodic maintenance schedule the table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. ...

  • Page 28: Maintenance

    Maintenance ps3 1500 / ps3 2200 28 wc_tx002004gb.Fm 5.2 maintenance and inspection regular maintenance and inspections are a necessity for continued efficient functioning of the pump. If any abnormal conditions are noticed, refer to the troubleshooting section and take corrective measures immediatel...

  • Page 29: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 maintenance wc_tx002004gb.Fm 29 note: worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed. Replacement parts the table lists the ...

  • Page 30: Maintenance

    Maintenance ps3 1500 / ps3 2200 30 wc_tx002004gb.Fm 5.4 disassembly and reassembly before disassembling the pump, make certain the power supply (circuit breaker, etc.) is turned off. Then, unplug the cable assembly from the receptacle or detach it from the terminals. To avoid electrical shock, do no...

  • Page 31: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 maintenance wc_tx002004gb.Fm 31 5.5 disassembly note: remove the lubricant prior to disassembly. 5.5.1 removing strainer, retainer plate and pump casing remove the strainer bolts (8) and washers (7), then remove the strainer (6), retainer plate (5) and volute (4) from the pump. 5...

  • Page 32: Maintenance

    Maintenance ps3 1500 / ps3 2200 32 wc_tx002004gb.Fm 5.6 reassembly 5.6.1 reassembly can be performed by reversing the steps for disassembly, paying attention to the following precautions: note: after assembling the pump, do not forget to fill it with lubricant up to the required amount. Replace the ...

  • Page 33: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 maintenance wc_tx002004gb.Fm 33 5.7 troubleshooting before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or wacker neuson representative. Always turn off the power before inspecting the pump. ...

  • Page 34: Technical Data

    Technical data ps 3 1500 / ps 3 2200 34 wc_td000036gb.Fm 6 technical data 6.1 standard specifications applicable liquids, consistency and temperature rain water, fountain water, ground water, sand-carrying water 0–40°c (32–104°f) pump impeller semi-vortex type shaft seal double mechanical seal beari...

  • Page 35: Ps 3 1500 / Ps 3 2200

    Ps 3 1500 / ps 3 2200 technical data wc_td000036gb.Fm 35 6.2 operating specifications (60 hz) *the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly. Part no. Ps 3 1500 ps 3 2200 0009119 0009117 0009118 pump bore mm (in.) 80 (3) phase 1 starting m...

  • Page 36: Schematics

    Schematics ps3 1500 / ps3 2200 36 wc_tx002019gb.Fm 7 schematics ps 3 1500 capacitor-start models, single phase motor ref. Description ref. Description a protector e main coil b heater f aux. Coil c bi-metal g centrifugal switch d to power supply h capacitor wire colors b black r red y yellow or oran...

  • Page 37: Ps3 1500 / Ps3 2200

    Ps3 1500 / ps3 2200 schematics wc_tx002019gb.Fm 37 ps 3 2200 capacitor-start and -run models, single phase motor if connected to a circuit protected by a fuse, use a time-delay fuse with this pump. Ref. Description ref. Description a protector e main coil b heater f aux. Coil c bi-metal g centrifuga...

  • Page 38: Schematics

    Schematics ps3 1500 / ps3 2200 38 wc_tx002019gb.Fm.

  • Page 52

    Wacker neuson produktion gmbh & co. Kg, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limi...