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  3. Water Pump
  4. PSG2 500
  5. Operator's Manual

Wacker Neuson PSG2 500 Operator's Manual

Summary of PSG2 500

  • Page 1

    Pump psg2 500 operator’s manual 0171940en 002 1008 0 1 7 1 9 4 0 e n.

  • Page 3: Psg2 500

    Psg2 500 table of contents wc_bo0171940en_002toc.Fm 3 foreword 4 1. Safety information 5 1.1 operating and electrical safety ............................................................ 6 1.2 information labels ................................................................................ 6 2. Ope...

  • Page 4: Foreword

    Foreword wc_tx000001gb electric.Fm 4 foreword this manual provides information and procedures to safely operate and maintain this wacker neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this ma...

  • Page 5: Psg2 500

    Psg2 500 safety information wc_si000249gb.Fm 5 1. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used ...

  • Page 6: Safety Information

    Safety information psg2 500 wc_si000249gb.Fm 6 1.1 operating and electrical safety to reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. Risk of electric shock—this pump has not been investigated for use in swimming pool areas. An acceptable motor-control ...

  • Page 7: Psg2 500

    Psg2 500 operation wc_tx000820gb.Fm 7 2. Operation 2.1 names of parts see graphic: wc_gr004637 ref. Description ref. Description 1 lifting handle 9 lubricant 2 coupling 10 shaft 3 oil lifter 11 shaft sleeve 4 oil plug 12 oil casing 5 suction cover 13 v-ring 6 strainer 14 impeller 7 cable assembly 15...

  • Page 8: Operation

    Operation psg2 500 wc_tx000820gb.Fm 8 2.2 prior to operation when the pump is delivered, first perform the following checks: • inspection while unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly. • specification check check the model nu...

  • Page 9: Psg2 500

    Psg2 500 operation wc_tx000820gb.Fm 9 preparing for installation before installing the pump at a work site, you will need to have the following tools and instruments ready: • insulation resistance tester (megohmmeter) • ac voltmeter • ac ammeter (clamp-on type) • bolt and nut tighteners • power supp...

  • Page 10: Operation

    Operation psg2 500 wc_tx000820gb.Fm 10 note: see “operating water level” for the water level necessary for operation. The discharge end of the hose should be located higher than the water surface. If the end of the hose is submerged, water may flow back to the pump when the pump is stopped; and if t...

  • Page 11: Psg2 500

    Psg2 500 operation wc_tx000820gb.Fm 11 do not attach the grounding wire to a gas pipe, water pipe, lightning arrester or telephone grounding wire. Improper grounding can result in electrical shock. Connecting the power supply before connecting leads to the terminal strip, make certain the power supp...

  • Page 12: Operation

    Operation psg2 500 wc_tx000820gb.Fm 12 cable assembly if it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in fire, electrical leakage or electr...

  • Page 13: Psg2 500

    Psg2 500 operation wc_tx000820gb.Fm 13 2.5 wiring diagram see graphic: wc_gr004640 ref. Description ref. Description 1 capacitor 6 ground 2 main coil 7 circle thermal protector 3 auxiliary coil 8 float switch (normally open contact) 4 miniature protector 9 heater 5 frame grounding wire colors bk bla...

  • Page 14: Operation

    Operation psg2 500 wc_tx000820gb.Fm 14 2.6 operation before starting 2.6.1 make sure once again that the product is of the correct voltage and frequency rating. Notice : using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. Note: ...

  • Page 15: Psg2 500

    Psg2 500 operation wc_tx000820gb.Fm 15 countermeasure: if the supply voltage is outside the tolerance, possible causes are the power supply capacity or an inadequate extension cable. Look again at the wiring diagram and make sure the conditions are proper. In case of very excessive vibration, unusua...

  • Page 16: Operation

    Operation psg2 500 wc_tx000820gb.Fm 16 operating water level do not operate the pump below the c.W.L. (continuous running water level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. See graphic: wc_gr004663 caution wc_gr00466...

  • Page 17: Psg2 500

    Psg2 500 maintenance wc_tx000821gb.Fm 17 3. Maintenance 3.1 periodic maintenance table (1) if the insulation resistance has become noticeably lower than the previous inspection, an inspec- tion of the motor will be necessary. (2) see inspecting lubricant and replacing lubricant in this chapter. (3) ...

  • Page 18: Maintenance

    Maintenance psg2 500 wc_tx000821gb.Fm 18 3.2 maintenance and inspection regular maintenance and inspections are a necessity for continued efficient functioning of the pump. If any abnormal conditions are noticed, refer to the troubleshooting section and take corrective measures immediately. It is re...

  • Page 19: Psg2 500

    Psg2 500 maintenance wc_tx000821gb.Fm 19 note: worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed. See graphic: wc_gr004661 replacement parts the ta...

  • Page 20: Maintenance

    Maintenance psg2 500 wc_tx000821gb.Fm 20 3.3 disassembly/reassembly before disassembling the pump, make certain the power supply (circuit breaker, etc.) is turned off. Then, unplug the cable assembly from the receptacle or detach it from the terminals. To avoid electrical shock, do not work with wet...

  • Page 21: Psg2 500

    Psg2 500 maintenance wc_tx000821gb.Fm 21 3.4 disassembly see graphic: wc_gr004650 note:to enhance serviceability, the psg2 500 has been designed so that the entire pump portion illustrated below can be disassembled with a 12mm box wrench. . Stand the pump upside down with the discharge connection fa...

  • Page 22: Maintenance

    Maintenance psg2 500 wc_tx000821gb.Fm 22 3.5 reassembly see graphic: wc_gr004650, wc_gr004651 the reassembly procedure is in the reverse sequence of disassembly. 3.5.1 remove sand and other debris from the impeller (5), pump casing (6) and suction cover (3) before reassembly. 3.5.2 install the v-rin...

  • Page 23: Psg2 500

    Psg2 500 maintenance wc_tx000821gb.Fm 23 3.6 troubleshooting before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or wacker representative. Always turn off the power before inspecting the pump. Failure to observe...

  • Page 24: Maintenance

    Maintenance psg2 500 wc_tx000821gb.Fm 24 notes.

  • Page 25: Psg2 500

    Psg2 500 technical data wc_td000252gb.Fm 25 4. Technical data 4.1 standard specifications model: psg2 500 bom: 0620412 applicable liquids, consistency and temperature rain water, fountain water, ground water, muddy water 0–40°c (32–104°f) pump impeller semi-vortex type shaft seal double mechanical s...

  • Page 26: Technical Data

    Technical data psg2 500 wc_td000252gb.Fm 26 4.2 operating specifications (60 hz) * the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly. Model: psg2 500 bom: 0620412 pump electric power v/ph/hz 110/1/60 rated current a 6.1 starting method capacit...

  • Page 27: Psg2 500

    Psg2 500 technical data wc_td000252gb.Fm 27 4.3 dimensions wc_gr004656 210 (8.25) 231 (9.13) 174 (6.81) 5 (0.20) 210 (8.25) 271 (10.69) 228 (9) 285 (1 1.19) mm (in.).

  • Page 42

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific ope...