- DL manuals
- Wacker Neuson
- Water Pump
- PSR1 500
- Operator's Manual
Wacker Neuson PSR1 500 Operator's Manual
Summary of PSR1 500
Page 1
Operator’s manual pump psr1 500 type psr1 500 document 5000187971 date 1115 revision 03 language en 5 0 0 0 1 8 7 9 7 1.
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Copyright notice © copyright 2015 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...
Page 3: Psr1 500
Psr1 500 foreword wc_tx002042gb.Fm 3 foreword save these instructions—this manual contains important instructions for the machine models below. These instructions have been written expressly by wacker neuson production americas llc and must be followed during installation, operation, and maintenance...
Page 4: Foreword
Foreword psr1 500 4 wc_tx002042gb.Fm permanent damage to the machine which will not be covered under warranty contact your wacker neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications..
Page 5: Table of Contents
Wc_bo5000187971_03toc.Fm 5 table of contents psr1 500 foreword 3 1 safety information 7 1.1 signal words used in this manual ....................................................... 7 1.2 machine description and intended use ............................................... 8 1.3 operating and electric...
Page 6: Table of Contents
6 wc_bo5000187971_03toc.Fm table of contents psr1 500 6 technical data 29 6.1 standard specifications .......................................................................29 6.2 operating specifications .....................................................................30 6.3 dimensions ...........
Page 7: Psr1 500
Psr1 500 safety information wc_si000248gb.Fm 7 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. Not...
Page 8: Safety Information
Safety information psr1 500 8 wc_si000248gb.Fm 1.2 machine description and intended use this machine is a submersible water pump. The wacker neuson submersible pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplie...
Page 9: Psr1 500
Psr1 500 safety information wc_si000248gb.Fm 9 to protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine. Operator qualifications only trained personnel are permitted to start, operate, and shut down the ...
Page 10: Safety Information
Safety information psr1 500 10 wc_si000248gb.Fm 1.4 service safety service training before servicing or maintaining the machine: • read and understand the instructions contained in all manuals delivered with the machine. • familiarize yourself with the location and proper use of all controls and saf...
Page 11: Psr1 500
Psr1 500 safety information wc_si000248gb.Fm 11 1.5 labels a nameplate listing the model number, item number, revi- sion number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or dam- aged. Wh...
Page 12: Lifting and Transporting
Lifting and transporting psr1 500 12 wc_tx001963gb.Fm 2 lifting and transporting do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. When installing the pump, pay close attention to it...
Page 13: Psr1 500
Psr1 500 installation wc_tx001978gb.Fm 13 3 installation 3.1 components ref. Description ref. Description 1 lifting handle 11 shaft sleeve 3 oil lifter 12 oil casing 4 oil plug 13 wear ring 5 suction cover 14 impeller 7 cable assembly 15 pump casing 8 mechanical seal 16 swing check valve 9 lubricant...
Page 14: Installation
Installation psr1 500 14 wc_tx001978gb.Fm 3.2 preparing the machine for first use when the pump is delivered, first perform the following checks: • inspection while unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly. • specification che...
Page 15: Psr1 500
Psr1 500 installation wc_tx001978gb.Fm 15 note: see “operating water level” for the water level necessary for operation. The discharge end of the hose should be located higher than the water surface. If the end of the hose is submerged, water may flow back to the pump when the pump is stopped; and i...
Page 16: Installation
Installation psr1 500 16 wc_tx001978gb.Fm 3.5 checks to make before installation • when a grounded plug is used: use the megohmmeter to measure the insulation resistance between the cable assembly prongs and ground. • when connection leads are used: with the megohmmeter, measure the insulation resis...
Page 17: Psr1 500
Psr1 500 installation wc_tx001978gb.Fm 17 3.7 connecting the power supply before connecting leads to the terminal strip, make certain the power supply is turned off (circuit breaker, etc.), to avoid electrical shock, shorting, or unexpected starting of the pump, leading to injury. Before inserting t...
Page 18: Installation
Installation psr1 500 18 wc_tx001978gb.Fm 3.8 cable assembly if it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in fire, electrical leakage or...
Page 19: Psr1 500
Psr1 500 operation wc_tx001993gb.Fm 19 4 operation 4.1 before starting 4.1.1 make sure once again that the product is of the correct voltage and frequency rating. Notice : using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. Note...
Page 20: Operation
Operation psr1 500 20 wc_tx001993gb.Fm • using an ac voltmeter (tester), measure voltage at the terminals. Supply voltage tolerance: within ±5% of rated voltage. Countermeasure: if the supply voltage is outside the tolerance, possible causes are the power supply capacity or an inadequate extension c...
Page 21: Psr1 500
Psr1 500 operation wc_tx001993gb.Fm 21 4.2 operating water level do not operate the pump below the c.W.L. (continuous running water level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. 4.3 emergency shutdown procedure if a b...
Page 22: Maintenance
Maintenance psr1 500 22 wc_tx002008gb.Fm 5 maintenance 5.1 periodic maintenance schedule the table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. (1) if the ...
Page 23: Psr1 500
Psr1 500 maintenance wc_tx002008gb.Fm 23 5.2 maintenance and inspection regular maintenance and inspections are a necessity for continued efficient functioning of the pump. If any abnormal conditions are noticed, refer to the troubleshooting section and take corrective measures immediately. It is re...
Page 24: Maintenance
Maintenance psr1 500 24 wc_tx002008gb.Fm note: worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed. Replacement parts the table lists the parts that ...
Page 25: Psr1 500
Psr1 500 maintenance wc_tx002008gb.Fm 25 5.4 disassembly and reassembly before disassembling the pump, make certain the power supply (circuit breaker, etc.) is turned off. Then, unplug the cable assembly from the receptacle or detach it from the terminals. To avoid electrical shock, do not work with...
Page 26: Maintenance
Maintenance psr1 500 26 wc_tx002008gb.Fm 5.5 disassembly note: before disassembling, be sure to drain the oil. 5.5.1 removing the suction cover and the pump casing: remove the hex bolts (3) and the sealing washers (4) from under the bottom plate (5) and remove the bottom plate from the pump unit. Us...
Page 27: Psr1 500
Psr1 500 maintenance wc_tx002008gb.Fm 27 5.6 reassembly the reassembly procedure is in the reverse sequence of disassembly. 5.6.1 remove sand and other debris from the impeller (5), pump casing (6) and suction cover (3) before reassembly. 5.6.2 install the v-ring (8) on the outside of the shaft slee...
Page 28: Maintenance
Maintenance psr1 500 28 wc_tx002008gb.Fm 5.7 troubleshooting before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or wacker neuson representative. Always turn off the power before inspecting the pump. Failure to ...
Page 29: Psr1 500
Psr1 500 technical data wc_td000251gb.Fm 29 6 technical data 6.1 standard specifications model: psr1 500 bom: 0620411 applicable liquids, consistency and temperature rain water, fountain water, ground water 0–40°c (32–104°f) pump impeller vortex type shaft seal double mechanical seal bearing shielde...
Page 30: Technical Data
Technical data psr1 500 30 wc_td000251gb.Fm 6.2 operating specifications * the weight (mass) given above is the operating weight of the pump itself, not including the cable assembly. 6.3 dimensions model: psr1 500 bom: 0620411 pump electric power v/ph/hz 110/1/60 rated current a 6.1 starting method ...
Page 31: Psr1 500
Psr1 500 schematics wc_tx002023gb.Fm 31 7 schematics if connected to a circuit protected by a fuse, use a time-delay fuse with this pump. Ref. Description ref. Description 1 capacitor 6 ground 2 main coil 7 circle thermal protector 3 auxiliary coil 8 float switch (normally open con- tact) 4 miniatur...
Page 32: Schematics
Schematics psr1 500 32 wc_tx002023gb.Fm notes.
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Important: for spare parts information, please see your wacker neuson dealer, or visit the wacker neuson website at http://www.Wackerneuson.Com/. Wichtig! Informationen über ersatzteile erhalten sie von ihrem wacker neuson händler oder besuchen sie die wacker neuson website unter http://www.Wackerne...