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  5. Operator's Manual

Wacker Neuson PT 3A Operator's Manual

Other manuals for PT 3A: Operator's Manual

Summary of PT 3A

  • Page 1

    Pump pt 3 /... Operator’s manual 0155951en 00 7 0309 0 1 5 5 9 5 1 e n.

  • Page 3

    Wc_tx000001gb.Fm 3 california proposition 65 warning: engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the state of california to cause cancer and birth defects or other reproductive harm. Foreword this manual provides information and proce...

  • Page 4

    Wc_tx000001gb.Fm 4.

  • Page 5: Pt 3 /...

    Pt 3 /... Table of contents wc_bo0155951en_006toc.Fm 5 foreword 3 1. Safety information 7 1.1 operating safety .................................................................................. 8 1.2 operator safety while using internal combustion engines .................. 9 1.3 service safety .......

  • Page 6: Table of Contents

    Table of contents pt 3 /... Wc_bo0155951en_006toc.Fm 6 3. Maintenance 25 3.1 periodic maintenance schedule ..........................................................25 3.2 engine oil system (hatz) ....................................................................26 3.3 engine oil (wacker neuson / ...

  • Page 7: Pt 2/3 /...

    Pt 2/3 /... Safety information wc_si000003gb.Fm 7 1. Safety information this manual contains danger, warning, caution, notice and note callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is us...

  • Page 8: Safety Information

    Safety information pt 2/3 /... Wc_si000003gb.Fm 8 1.1 operating safety notice: state health safety codes and public resources codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent ac...

  • Page 9: Pt 2/3 /...

    Pt 2/3 /... Safety information wc_si000003gb.Fm 9 1.1.9 be sure operator is familiar with proper safety precautions and operation techniques before using machine. 1.1.10 read, understand, and follow procedures in the operator’s manual before attempting to operate the machine. 1.1.11 be sure the mach...

  • Page 10: Safety Information

    Safety information pt 2/3 /... Wc_si000003gb.Fm 10 1.3 service safety a poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 1.3.1 do not attempt to clean o...

  • Page 11: Pt 2/3 /...

    Pt 2/3 /... Safety information wc_si000003gb.Fm 11 1.4 label locations (pt 2a / pt 3a, pt 2 / pt 3).

  • Page 12: Safety Information

    Safety information pt 2/3 /... Wc_si000003gb.Fm 12 1.5 label locations (pt 2v / pt 3v).

  • Page 13: Pt 2/3 /...

    Pt 2/3 /... Safety information wc_si000003gb.Fm 13 1.6 label locations (pt 2h / pt 3h).

  • Page 14: Safety Information

    Safety information pt 2/3 /... Wc_si000003gb.Fm 14 1.7 safety labels wacker neuson machines use international pictorial labels where needed. These labels are described below: label meaning danger! Engines emit carbon monoxide; operate only in well-ventilated area. Read the operator’s man- ual. No sp...

  • Page 15: Pt 2/3 /...

    Pt 2/3 /... Safety information wc_si000003gb.Fm 15 1.8 information labels caution! Lifting point. Label meaning a nameplate listing the model number, item num- ber, revision number, and serial number is attached to each unit. Please record the informa- tion found on this plate so it will be availabl...

  • Page 16: Operation

    Operation pt 2/3 /... Wc_tx000012gb.Fm 16 2. Operation 2.1 application this pump is intended for removing clean water and water containing some debris and solids. Refer to “technical data” for maximum solid size. 2.1.1 do not pump volatile, flammable, or low flash point fluids. These fluids could ig...

  • Page 17: Pt 2/3 /...

    Pt 2/3 /... Operation wc_tx000012gb.Fm 17 2.4 before starting see graphic: wc_gr000013 2.4.1 read safety instructions at the beginning of this operator’s manual. 2.4.2 place pump as near to water as possible, on a firm, flat, level surface. 2.4.3 to prime pump, remove prime plug (a) and fill pump ho...

  • Page 18: Operation

    Operation pt 2/3 /... Wc_tx000012gb.Fm 18.

  • Page 19: Pt 2/3 /...

    Pt 2/3 /... Operation wc_tx000012gb.Fm 19 2.5 to start (wacker neuson) see graphic: wc_gr000655 2.5.1 open fuel valve by moving lever down (a1). Note: if engine is cold, move choke lever to close position (d2). If engine is hot, set choke to open position (d1). 2.5.2 turn engine switch to “on” (b2)....

  • Page 20: Operation

    Operation pt 2/3 /... Wc_tx000012gb.Fm 20 2.7 to start (honda) see graphic: wc_gr000014 2.7.1 open fuel valve by moving lever to the right (a1). Note: if engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 2.7.2 turn engine switch to “on” (e1)....

  • Page 21: Pt 2/3 /...

    Pt 2/3 /... Operation wc_tx000012gb.Fm 21 2.9 to start (vanguard) see graphic: wc_gr000015 2.9.1 open fuel valve (a1). Note: if engine is cold, move choke lever to the “choke” position (b1). If engine is hot, set choke to the “run” position (b2). 2.9.2 move throttle control to the fast position (c1)...

  • Page 22: Operation

    Operation pt 2/3 /... Wc_tx000012gb.Fm 22 2.11 to start (hatz) see graphic: wc_gr000016 2.11.1 set speed control lever (a) either to 1/2 start or max. Start position, as desired or necessary. Note: starting at a lower speed will help to prevent exhaust smoke. 2.11.2 pull the starting cable out by ha...

  • Page 23: Pt 2/3 /...

    Pt 2/3 /... Operation wc_tx000012gb.Fm 23 2.12 cold weather starting (hatz) see graphic: wc_gr000016 2.12.1 set speed control lever (a) either to 1/2 start or max. Start position, as desired or necessary. 2.12.2 remove the top of the air cleaner and the soundproofing enclosure (c). 2.12.3 pull the o...

  • Page 24: Operation

    Operation pt 2/3 /... Wc_tx000012gb.Fm 24 2.15 hoses and clamps see graphic: wc_gr000021 suction hoses (a) must be rigid enough not to collapse when pump is operating. Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used a...

  • Page 25: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 25 3. Maintenance 3.1 periodic maintenance schedule the chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. Pump daily before start- ing after first 20 hrs. Every 50 ...

  • Page 26: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 26 3.2 engine oil system (hatz) see graphic: wc_gr000023, wc_gr002682 engine oil level 3.2.1 check the oil with the machine standing on a level surface. 3.2.2 clean around the dipstick. 3.2.3 check the oil level on the extended dipstick (a). If necessary, top...

  • Page 27: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 27 3.2.9 release filter screw (d) by hand and pull the oil filter out of its housing. 3.2.10 use an air line to blow out oil filter dirt from the inside outwards. 3.2.11 lightly oil the gaskets (c). 3.2.12 refit the oil filter. Apply slight pressure towards t...

  • Page 28: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 28 3.3 engine oil (wacker neuson / honda / vanguard) see graphic: wc_gr000022 3.3.1 drain the oil while the engine is still warm. 3.3.2 remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: in the interests of environmental protection,...

  • Page 29: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 29 3.4 air cleaner (wacker neuson) see graphic: wc_gr000656 never use gasoline or other types of low-flash point solvents for cleaning the air cleaner. A fire or explosion could result. Notice: never run the engine without the air cleaner. Severe engine damag...

  • Page 30: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 30 3.5 air cleaner (honda) see graphic: wc_gr000025 the engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. Notice: never run engine without air cleaner. Severe engine damage will occur. Never ...

  • Page 31: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 31 3.6 air cleaner (vanguard) see graphic: wc_gr000026 service air cleaner frequently to prevent carburetor malfunction. Notice: never run engine without air cleaner. Severe engine damage will occur. Never use gasoline or other types of low flash point solven...

  • Page 32: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 32 3.7 air cleaner (hatz) see graphic: wc_gr000027 the filter cartridge should always be replaced after 500 operating hours at the latest. 3.7.1 remove the air cleaner cover (a). 3.7.2 unscrew and remove knurled nut (b) and take off air cleaner element (c). 3...

  • Page 33: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 33 3.8 spark plug (wacker neuson / honda / vanguard) see graphic: wc_gr000028 clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a whi...

  • Page 34: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 34 3.10 cleaning fuel strainer (wacker neuson) see graphic: wc_gr001093 3.10.1 to remove water and dirt, close the fuel lever and remove the fuel strainer. 3.10.2 inspect the fuel strainer (a) for water and dirt. 3.10.3 after removing any dirt and water, wash...

  • Page 35: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 35 3.12 fuel filter (hatz) see graphic: wc_gr000031 fuel filter maintenance intervals depend on the purity of the diesel fuel used. If your fuel is dirty, perform this operation at 250 hours. Danger of explosion. Diesel fuel is flammable and must be treated w...

  • Page 36: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 36 3.13 carburetor (wacker neuson / honda) see graphic: wc_gr000032 3.13.1 start the engine and allow it to warm up to operating temperature. 3.13.2 set the pilot screw (a) two turns out. See note . 3.13.3 with the engine idling, turn the pilot screw (a) in o...

  • Page 37: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 37 3.14 carburetor (vanguard) see graphic: wc_gr000033 3.14.1 start engine and allow it to warm up to operating temperature. 3.14.2 place throttle control in idle position. Hold carburetor throttle lever (a) against idle speed screw. Turn idle speed screw (b)...

  • Page 38: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 38 3.15 valve clearances (hatz) see graphic: wc_gr000034 only carry out adjustments when the engine is cold (42–62°f / 10– 30°c). 3.15.1 remove air cleaner cover and noise-insulating hood. 3.15.2 remove any contamination adhering to the cover for the cylinder...

  • Page 39: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 39.

  • Page 40: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 40 3.16 adjusting impeller clearance see graphic: wc_gr000035 if it is necessary to replace the impeller or the volute insert, be sure clearance between impeller and insert is adjusted correctly. The impeller (a) should be as close to the insert (b) as possib...

  • Page 41: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 41 3.17 cleaning pump see graphic: wc_gr000036 clean inside of pump housing after every use. 3.17.1 remove drain plug (a) from pump housing and drain any water left in pump. 3.17.2 loosen the four knobs holding the pump cover (b) and remove cover. 3.17.3 clea...

  • Page 42: Maintenance

    Maintenance pt 2/3 /... Wc_tx000013gb.Fm 42 3.18 storage if pump is being stored for more than 30 days: do not open priming plug, discharge plug, or cover when pump is hot. 3.18.1 after pump has cooled, remove discharge plug from pump housing and drain out any water left in the housing. 3.18.2 remov...

  • Page 43: Pt 2/3 /...

    Pt 2/3 /... Maintenance wc_tx000013gb.Fm 43 3.20 troubleshooting problem / symptom reason / remedy pump does not take in water. • not enough priming water in housing. • engine speed too low. Adjust speed. • strainer plugged. Clean strainer. • suction hose damaged. Replace or repair hose. • air leak ...

  • Page 44: Technical Data

    Technical data pt 3 /... Wc_td000001gb.Fm 44 4. Technical data 4.1 engine engine power rating net power rating per sae j1349 and iso 3046. Actual power output may vary due to conditions of specific use. Part no. Pt 3 0009321 0009322 0009323 pt 3a 0009098 0009101 0009240 pt 3v 0009099 0009102 0009241...

  • Page 45: Pt 3 /...

    Pt 3 /... Technical data wc_td000001gb.Fm 45 4.2 pump part no. Pt 3(i) 0620726 pt 3 0009321 0009322 0009323 pt 3a 0009098 0009101 0009240 pt 3v 0009099 0009102 0009241 pt 3h 0009100 0009103 0009242 pump dimensions mm (in.) 675 x 505 x 570 (26 x 20 x 23) weight kg (lbs.) — 60 (132) 64 (141) 59 (130) ...

  • Page 46: Technical Data

    Technical data pt 3 /... Wc_td000001gb.Fm 46 4.3 sound measurements 4.3.1 the required sound specification, per paragraph 1.7.4.F of 89/392/eec machinery directive, is: guaranteed sound power level (l wa ) = pt 3a 110 db(a), pt 3v 103 db(a), pt 3h 108 db(a), pt 3 104 db(a). The sound pressure level ...

  • Page 59

    2008-ce-pt3ah_q.Fm william lahner dan domanski vice president of engineering manager, product engineering wacker neuson corporation date / datum / fecha / date ec declaration of conformity ce-konformitÄtserklÄrung declaraciÓn de conformidad de la ce dÉclaration de conformitÉ c.E. Wacker neuson corpo...

  • Page 60

    Wacker construction equipment ag · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02 - 0 · fax: +49 - (0)89-3 54 02-3 90 wacker neuson corporation · p.O. Box 9007 · menomonee falls, wi 53052-9007 · tel. : (262) 255-0500 · fax: (262) 255-0550 · tel. : (800) 770-0957 wacker asia pacific ope...