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WAGNER GA 250AL Operating Manual

Manual is about: Automatic Airless Spraygun

Summary of GA 250AL

  • Page 1

    "? Ii 2gx (atex 95) ga 250al ga 400al "? Edition 07 / 2005 operating manual automatic airless spraygun.

  • Page 3: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 3 operating manual edition 07 /2005 part no. Doc0350941 contents 1 about these instructions 5 1.1 languages 5 1.2 warnings, notes and symbols in these instructions 5 2 general safety instructions 6 2.1 safety instructions for the operator 6 2.1.1 electrical equipment 6 2.1.2 pers...

  • Page 4: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 4 operating manual edition 07 /2005 part no. Doc0350941 5.4 work 21 5.4.1 start-up for airless spraying 21 5.4.2 replacing the airless fl at jet nozzle 21 5.4.3 cleaning the airless fl at jet nozzle 21 6 maintenance 22 6.1 finishing work and cleaning 23 6.2 replacing the valveste...

  • Page 5: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 5 operating manual edition 07 /2005 part no. Doc0350941 1.1 languages 1.2 warnings, notes and symbols in these instructions 1 about these instructions 4hisoperatingmanualcontainsinformationontheoperationrepairandmaintenanceof theunit œ !Lwaysobservetheseinstructionswhenoperatingt...

  • Page 6: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 6 operating manual edition 07 /2005 part no. Doc0350941 2.1 safety instructions for the operator 2.1.1 electrical equipment 2.1.2 personnel qualifications 2.1.3 a safe work environment 2.2 safety instructions for staff 2 general safety instructions œ +eeptheseoperatinginstruction...

  • Page 7: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 7 operating manual edition 07 /2005 part no. Doc0350941 2.2.2 earth the unit 2.2.3 material hoses 2.2.1 safe handling of wagner spray units 4hesprayjetisunderpressureandcancausedangerousinjuries !Voidinjectionofpaintorcleaningagents œ .Everpointthespraygunatpeople œ .Everreachint...

  • Page 8: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 8 operating manual edition 07 /2005 part no. Doc0350941 2.2.4 cleaning 2.2.5 handling hazardous liquids, varnishes and paints 2.2.6 touching hot surfaces 2.3 correct use œ $eenergizetheunitelectrically œ $isconnectthepneumaticsupplyline œ 2elievethepressurefromtheunit œ %nsuretha...

  • Page 9: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 9 operating manual edition 07 /2005 part no. Doc0350941 2.4 use in an explosion hazard area 2.4.1 correct use 2.4.2 explosion protection identification 2.4.2 max. Surface temperature 2.4.4 safety instructions 4heunitissuitableforworkingliquidmaterialsinaccordancewiththeclassilcat...

  • Page 10: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 10 operating manual edition 07 /2005 part no. Doc0350941 3 product liability and warranty 3.2 warranty 3.1 important notes on product liability !Saresultofan%#regulationeffectiveasfrom*anuarythemanufacturershall onlybeliableforhisproductifallpartscomefromhimorareapprovedbyhimandi...

  • Page 11: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 11 operating manual edition 07 /2005 part no. Doc0350941 3.3 ce-conformity 3.4 german regualtions and guidelines ga 250al, ga 400al 0350907 3hortexplanation #%#ommunautÏ%uropÏenne 0roductsidentiledwiththe#%markhavebeenmanufacturedandcheckedaccordingto %5guidelines4hismeansthatint...

  • Page 12: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 12 operating manual edition 07 /2005 part no. Doc0350941 4 description 4.1 typical applications, using in accordance with the instructions the gun is suitable for atomising liquid materials, particularly coating materials, using the airless-process. 4.1.1 what kind of spray mater...

  • Page 13: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 13 operating manual edition 07 /2005 part no. Doc0350941 part no. Description 0350032 automatic gun ga 400al 0350080 automatic gun ga 400al usa 0350033 automatic gun ga 250al 0350081 automatic gun ga 250al usa the standard equipment includes: quantity part no. Description 0350032...

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    Ga 250al_ga 400al . 14 mmin mmin mmin ' mm in in ' "? ø operating manual edition 07 /2005 part no. Doc0350941 4.3 data ga 250al ga 400al max. Material pressure 25 mpa 40 mpa 3626 psi 5802 psi 250 bar 400 bar control air pressure 0.45 - 0.8 mpa 65 - 116 psi 4.5 - 8 bar paint connection (internal thre...

  • Page 15: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 15 " ! # $ % & $ "? ( " $ ' # ) & "? Operating manual edition 07 /2005 part no. Doc0350941 f luid pr essur e 4.4 function of spraygun 4.4.1 design of spraygun tension cap a control air connection b housing c paint connection d nozzle nut e flat jet nozzle f valve stem, see chapte...

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    Ga 250al_ga 400al . 16 ! " # $ % & ' ( ) "? Operating manual edition 07 /2005 part no. Doc0350941 5 starting up and operation 5.1 set up and connect the spray gun must be used a part of an airless spraying system. The airless system shown in the fi gure is only one example. Contact your wagner distr...

  • Page 17: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 17 operating manual edition 07 /2005 part no. Doc0350941 5.1.2 ventilation of the spray booth 5.1.3 fluid (paint) hoses 7!2.).' 4oxicandormammablevapormixtures 2iskofpoisoningandburns œ /peratetheunitinasprayingboothapprovedfortheworking materials or œ /peratetheunitonanappropria...

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    Ga 250al_ga 400al . 18 operating manual edition 07 /2005 part no. Doc0350941 5.1.4 earthing the system any material containers and the unit must be connected by a potential equalisation (earth) cable. 7!2.).' $ischarge of electrostatically charged components in atmo spherescontainingsolvents %xplosi...

  • Page 19: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 19 milli0ascalx 3ecm0as #entipoise 0oise $).#up mmin &ord#up :ahn operating manual edition 07 /2005 part no. Doc0350941 5.2.1 viscosity conversion table 5.2 preparation of paint the viscosity of the paints is of great importance. The best results are obtained with paints between ...

  • Page 20: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 20 x- "? Operating manual edition 07 /2005 part no. Doc0350941 5.3 start-up 5.3.1 general rules for handling the spray gun ➞ see safety regulations in chapter 2 5.3.2 preparation • mount the spraygun on the automatic movement system. • connect material hose to the spraygun and th...

  • Page 21: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 21 ! % $ # " "? Operating manual edition 07 /2005 part no. Doc0350941 5.4 work 5.4.1 start-up for airless spraying 1. Switch on the material supply (adjust from approx. 150 bar; 15 mpa; 2175 psi), and the control unit. 2. Spray on a test object. 3. Adjust the spray pressure and a...

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    Ga 250al_ga 400al . 22 operating manual edition 07 /2005 part no. Doc0350941 6 maintenance ➞ see safety regulations in chapter 2. The cleaning solvent used for this must be suitable for the spray material. #!54)/. )mpuritiesinthesprayingsystem 3praygunblockagematerialshardeninthesprayingsystem œ &lu...

  • Page 23: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 23 ! " # $ 37 % "? Operating manual edition 07 /2005 part no. Doc0350941 6.1 finishing work and cleaning 1. Ensure that the material pressure has been relieved and interrupt the air supply to the gun. 2. Connect the cleaning solvent supply. 3. Detach the airless nozzle and clean ...

  • Page 24: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 24 % & ' ) ( + ( ' ) + "? Operating manual edition 07 /2005 part no. Doc0350941 6.2.2 reassembling the valve stem and the spray gun 1. Place the sealing screw (f), the packing (g), the thrust piece (h), the disc spring set (6 pieces) (i), and the pressure ring (k) on the valve st...

  • Page 25: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 25 operating manual edition 07 /2005 part no. Doc0350941 7 troubleshooting and solutions problem cause solution paint output too low • nozzle too small •select larger nozzle (see chapter. 8.1) • paint pressure too low • adjust material pressure required. • nozzle blocked •clean n...

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    Ga 250al_ga 400al . 26 "? ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² operating manual edition 07 /2005 part no. Doc0350941 8 accessories 8.1 airless flat jet nozzles 0art.O .Ozzle marking 3prayangle $iameter ofbore inchmm 3praywidth mminch !Pplications .Aturalpaint 4ransparentlacquer /i...

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    Ga 250al_ga 400al . 27 "? ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² operating manual edition 07 /2005 part no. Doc0350941 airless fl at jet nozzles 0art.O .Ozzle marking 3prayangle $iameter ofbore inchmm 3praywidth mminch !Pplications 3prayprimer 2ustproolngpaint -inium ,atexpaint -icapaint :i...

  • Page 28: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 28 "? ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² operating manual edition 07 /2005 part no. Doc0350941 airless fl at jet nozzles 0art.O .Ozzle marking 3prayangle $iameter ofbore inchmm 3praywidth mminch !Pplications $ispersions $ispersionpaint $istemperpaint &illerpaint ,arg...

  • Page 29: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 29 operating manual edition 07 /2005 part no. Doc0350941 8.2 hoses part no. Description 9981939 air hose, polyamide red 6/4 mm; 0.24/0.16 in (length given in meters) 9987008 hp-hose dn10, 15m; 49.21 ft; 530 bar; 53 mpa; 7687 psi, m16x1.5 9984431 hp-hose dn10, 10m; 32.81 ft, 530 b...

  • Page 30: Ga 250Al_Ga 400Al

    Ga 250al_ga 400al . 30 operating manual edition 07 /2005 part no. Doc0350941 9 spare parts 9.1 how to order spare parts? !Lwayssupplythefollowinginformationtoensuredeliveryoftherightsparepart 0art.Umberdescriptionandquantity 4hequantityneednotbethesameasthenumbergivenintheu1uantityhcolumn4his number...

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    Ga 250al_ga 400al . 31 operating manual edition 07 /2005 part no. Doc0350941.

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    Ga 250al_ga 400al . 32 "? Operating manual edition 07 /2005 part no. Doc0350941 9.2 automatic spraygun ga 400al.

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    Ga 250al_ga 400al . 33 operating manual edition 07 /2005 part no. Doc0350941 item k qty part nr. Description 1 1 0350 481 piston 2 1 0350 482 compression spring 400 bar; 40 mpa; 5800 psi 3 ● 1 0090 xxx standard nozzle ... (see accessories) 4 ◆ ★ 1 0350 483 piston seal 5 ◆ ★ 1 0350 884 valve stem ga ...

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    Ga 250al_ga 400al . 34 "? Operating manual edition 07 /2005 part no. Doc0350941 9.3 automatic spraygun ga 250al.

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    Ga 250al_ga 400al . 35 operating manual edition 07 /2005 part no. Doc0350941 item k qty part-nr. Description 1 1 0350481 piston 2 1 0350498 compression spring 250 bar; 25 mpa; 3626 psi red marked 3 ● 1 0090xxx standard nozzle ... (see accessories) 4 ◆ ★ 1 0350483 piston seal 5 ◆ ★ 1 0350884 valve st...

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    Ga 250al_ga 400al . 36 operating manual edition 07 /2005 part no. Doc0350941.

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    Ga 250al_ga 400al . 37 operating manual edition 07 /2005 part no. Doc0350941 'ermany *7!'.%2'mb( /tto,ilienthal3tr 0ostfach $-arkdorf 4elephone 4elefax %-ailservicestandard wagnergroupcom 3witzerland *7!'.%2!' )ndustriestrasse 0ostfach #(!LtstËtten 4elephone 4elefax %-ailrepch wagnergroupch "elgium ...

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    /rdernumber 'ermany *7!'.%2'mb( /tto,ilienthal3tr 0ostfach $-arkdorf 4elephone 4elefax %-ailservicestandard wagnergroupcom 3witzerland *7!'.%2!' )ndustriestrasse 0ostfach #(!LtstËtten 4elephone 4elefax %-ailrepch wagnergroupch wwwwagnergroupcom 0350941.