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- Operating Manual
WAGNER PEA-C4-HiCoat FM Operating Manual
Summary of PEA-C4-HiCoat FM
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01 / 2008 0390882 http://www.Wagner-group.Com operating manual automatic powder spray gun danger high voltage! Turn power off before servicing! Caution read rules for safe operation and instructions carefully! Peac4_0000 pea-c4-hicoat fm c e r t i f i e d d in iso 900 1.
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Introduction 2 0390882 - pea-c4-hicoat fm 01 / 2008 powder spray gun pea-c4-hicoat fm article no. 0390016 00_.Doc 39 5 m m z = 3 10 m m 30 m m 1. ) g x a a c d b 76 mm f g e x peac4_0001 a fan spray nozzle (deflector cone) b electrode c outer nut d spray gun body e electrical connection f atomizing ...
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Introduction 01 / 2008 0390882 - pea-c4-hicoat fm 3 table of contents page 1. Safety regulations ...................................................................................................... 5 1.1 safety hints.....................................................................................
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Introduction 4 0390882 - pea-c4-hicoat fm 01 / 2008 9.6 angle adapter with accessories.................................................................................. 35 9.6.1 assembly tool for angle adapter.................................................................... 35 9.6.2 angle adapter...
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Safety regulations 01 / 2008 0390882 - pea-c4-hicoat fm 5 1. Safety regulations 1.1 safety hints 010101_ .Doc warning this equipment can be dangerous if it is not operated in accordance with this operating manual! There might be additional regulations to be observed, put into effect by governmental,...
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Safety regulations 6 0390882 - pea-c4-hicoat fm 01 / 2008 010102_ .Doc • wear suitable work clothing • use breathing protection or a vizard for work which produces powder and when developing solvent steams: avoid health dangers by inhalation and skin contacts of solvent steams and lacquer aero- sols...
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Safety regulations 01 / 2008 0390882 - pea-c4-hicoat fm 7 hazard prevention electrostatic arcing may cause an explosion or fire. Mixtures of powder and air can explode or ignite causing property damage and/or severe injury. • operator must be grounded. Grounding straps must be used when wearing rubb...
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Safety regulations 8 0390882 - pea-c4-hicoat fm 01 / 2008 1.2 note on harmless discharges 0102_ .Doc with the high voltage switched on, a luminous or corona discharge occurs at the electrode tip; this can only be seen in the dark. This physical effect can be seen when the electrode is near the groun...
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Safety regulations 01 / 2008 0390882 - pea-c4-hicoat fm 9 1.3 declaration of conformity wagner hereby declares that the electrostatic powder spray guns pea-c4 hicoat fm conform to the approval standard for electrostatic finishing equipment fm 7260. This equipment to be used for electrostatic finishi...
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Preparing the spray gun 10 0390882 - pea-c4-hicoat fm 01 / 2008 2. Preparing the spray gun 2.1 selection of the suitable nozzle system 0201_ .Doc nozzle overview application spray pattern fan spray nozzle difficult workpieces: • undercuts • profiles • flat workpieces (reduced picture frame) widely s...
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Preparing the spray gun 01 / 2008 0390882 - pea-c4-hicoat fm 11 nozzle application distance to workpiece [mm] powder output [g/min] r28 ∅ 28 mm: • medium sized, even workpieces • lateral application with z-axis 100... 300 50 ... 250 r38 ∅ 38 mm: • large, even workpieces • lateral application with z-...
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Preparing the spray gun 12 0390882 - pea-c4-hicoat fm 01 / 2008 caution the distance of the installed spray guns to each other must be at least 300 mm . • fit the spray gun to the hanger and fasten both, for example, to the gun mounting on the reciprocator. • connect the spray gun to the high voltag...
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Preparing the spray gun 01 / 2008 0390882 - pea-c4-hicoat fm 13 2.4 reproducible setting of the nozzle position 0204_ .Doc • for a horizontal powder cloud, the fan spray nozzle is set where the protective wedge is in the 0° position. • when attaching a round spray nozzle, we recom- mend turning the ...
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Working with the spray guns 14 0390882 - pea-c4-hicoat fm 01 / 2008 3. Working with the spray guns 3.1 optimizing the spray pattern for your coating 0301_ .Doc • switch on the high voltage generator and the powder feed. Caution to minimize the wear on the wearing parts, the total feed air and dosage...
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Working with the spray guns 01 / 2008 0390882 - pea-c4-hicoat fm 15 3.3 performing a color change 0303_.Doc during a color change all parts carrying powder must be thoroughly cleaned of powder residue. In the following only the procedure for the powder spray gun is described. Hint during a color cha...
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Maintenance and cleaning 16 0390882 - pea-c4-hicoat fm 01 / 2008 4. Maintenance and cleaning warning caution when cleaning the electrostatic system, these safety procedures must be followed. Failure to follow these procedures may result in an explosion/fire. • turn power pack to the "off" position a...
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Maintenance and cleaning 01 / 2008 0390882 - pea-c4-hicoat fm 17 0401_.Doc g j h f e d peac4_0004 • switch off the plant and/or the high voltage generator. • disconnect the electrical cable e from the spray gun d . • disconnect the hoses for powder feed g and atomizing air f from the spray gun d . •...
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Maintenance and cleaning 18 0390882 - pea-c4-hicoat fm 01 / 2008 4.2 cleaning the spray gun and replacing the wearing parts 0402_verschleissteile.Doc 1 3 5 2 peac4_0005 • unscrew the outer nut 1 from the spray gun housing 5 . • pull the fan spray nozzle 2 off the electrode holder 3 . • carefully pul...
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Maintenance and cleaning 01 / 2008 0390882 - pea-c4-hicoat fm 19 4.3 replacing the protective wedge 0403_ .Doc hint to ensure that the protective wedge is not damaged when dismantling and inserting them, a wedge tool is available for assembly. 1 wedge tool 2 protective wedge (install position) 3 ele...
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Maintenance and cleaning 20 0390882 - pea-c4-hicoat fm 01 / 2008 hint for inserting the protective wedge the same wedge tool will be used. 1 wedge tool 2 protective wedge 3 electrode holder (cut open view) proceed as described below: • guide the protective wedge 2 into the wedge tool 1 . • insert bo...
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Maintenance and cleaning 01 / 2008 0390882 - pea-c4-hicoat fm 21 • after extended use or replacement of the protective wedge several times on the same spray gun, the other parts carrying power should be checked for wear and replaced if necessary. You will find the necessary wearing parts and spare p...
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Maintenance and cleaning 22 0390882 - pea-c4-hicoat fm 01 / 2008 4.4 fitting the round spray nozzle 040401_fm.Doc the standard corona spray gun is delivered with a fan spray nozzle. The nozzle can be changed easily, as described in the following. Caution when changing from a fan spray nozzle to a de...
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Maintenance and cleaning 01 / 2008 0390882 - pea-c4-hicoat fm 23 4.5 mounting the angle adapter 4.5.1 dismantling the nozzle and the electrode holder 0405_umbau_zurwinkeldüse.Doc the standard corona spray gun is delivered with a fan spray nozzle. The nozzle can be changed easily, as described in the...
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Maintenance and cleaning 24 0390882 - pea-c4-hicoat fm 01 / 2008 4.5.2 fitting the angle adapter 0405_anbau_winkeladapter.Doc d e c 1 2 0390931_montage04 c fit the electrode holder with nozzle into the nozzle insert and fasten in place using the outer nut. D slide the angle adapter onto the spray gu...
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Maintenance and cleaning 01 / 2008 0390882 - pea-c4-hicoat fm 25 7 12 11 10 8, 9 a2 x a1 b1 y1 y2 z b2 0390931_montage01 2. Dismantle • unscrew the threaded sleeve 8 and the locking sleeve 9 using the assembly tool 10 . • pull the connecting body 11 out of the bend 12 . • insert a screwdriver into r...
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Maintenance and cleaning 26 0390882 - pea-c4-hicoat fm 01 / 2008 4.6 mounting the corona-star 0405_ .Doc the corona-star is a retrofit-set for the spray gun, which helps to achieve a better surface quality (reduction of "orange peel"). Caution trained personnel may only carry out the assembling of t...
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Maintenance and cleaning 01 / 2008 0390882 - pea-c4-hicoat fm 27 4.7 disposal 04_entsorgung.Doc only for eu countries do not dispose of electric tools together with household waste material! In observance of the european directive 2002/96/ec on waste electrical and electronic equipment and implement...
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Rectification of malfunctions 28 0390882 - pea-c4-hicoat fm 01 / 2008 5. Rectification of malfunctions 05_stoerung_c4.Doc malfunction cause rectification no electrostatic (e.G. No wrap around or no powder adhesion) - fault in the high voltage generator - electrical cable from spray gun to control un...
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Technical data 01 / 2008 0390882 - pea-c4-hicoat fm 29 6. Technical data weight: 555 g 06_ .Doc electrical: input voltage: max. 22 vpp input current: max. 0.9 a frequency: 19 ... 30 khz output voltage: max. 100 kv dc polarity: negative design: as per en 50177 protection class: ip 54 pneumatic: input...
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Warranty 30 0390882 - pea-c4-hicoat fm 01 / 2008 7. Warranty 08_ .Doc what is covered by this warranty? Faulty or defective parts are replaced according to our general delivery conditions. Within the applicable warrant period, wagner will repair or replace, at our option, defective parts without cha...
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Scope of delivery and spare parts lists 01 / 2008 0390882 - pea-c4-hicoat fm 31 8. Scope of delivery and spare parts lists 8.1 how to order spare parts 0901_ .Doc faulty and unserviceable parts are replaced in accordance with our general terms and condi- tions of delivery. In order to be able to gua...
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Scope of delivery and spare parts lists 32 0390882 - pea-c4-hicoat fm 01 / 2008 8.2 scope of delivery and spare parts spray gun pea-c4-hicoat fm 0390911 0390311 0390342 0390969 0390310 0390324 0390006 0390006 article no. Description 0390016 spray gun pea-c4-hicoat fm 0390311 outer nut 0390324 * fan ...
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Accessories 01 / 2008 0390882 - pea-c4-hicoat fm 33 9. Accessories 9.1 electrode holder c4 r fm with nozzles 0390313 0390970 0390310 0390207 0390972 0390972 article no. Designation 0390972 electrode holder c4 r fm with nozzles 0390207 * deflector cone r20 = Ø20 0390208 * deflector cone r28 = Ø28 039...
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Accessories 34 0390882 - pea-c4-hicoat fm 01 / 2008 9.2 electrical cables and hoses 10_00001 article no. Designation comments 0351216 0351217 0351215 electrical cable 5 m electrical cable 10 m electrical cable 20 m for connecting the spray gun to the high voltage generator 9987081 9987082 special ho...
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Accessories 01 / 2008 0390882 - pea-c4-hicoat fm 35 9.5 wedge tool 0390900 article no. Designation 0390900 wedge tool ** including 20 protective wedges * wearing part ** only available as a set 9.6 angle adapter with accessories 9.6.1 assembly tool for angle adapter 0390939 article no. Designation 0...
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Accessories 36 0390882 - pea-c4-hicoat fm 01 / 2008 9.6.2 angle adapter 0390947 0390933 0390942 0390932 0390945 0390946 0390931_et 0390931 article no. Designation 0390931 angle adapter wa90 c4 0390933 * nozzle insert wa90 c4 et 0390932 * connecting body wa c4 et 0390947 outer nut wa c4 et 0390946 lo...
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Accessories 01 / 2008 0390882 - pea-c4-hicoat fm 37 0390947 0390934 0390943 0390932 0390945 0390946 0390930_et 0390930 article no. Designation 0390930 angle adapter wa60 c4 0390934 * nozzle insert wa60 c4 et 0390932 * connecting body wa c4 et 0390947 outer nut wa c4 et 0390946 locking sleeve wa c4 e...
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Accessories 38 0390882 - pea-c4-hicoat fm 01 / 2008 0390947 0390935 0390944 0390932 0390945 0390946 0390927_et 0390927 article no. Designation 0390927 angle adapter wa30 c4 0390935 * nozzle insert wa30 c4 et 0390932 * connecting body wa c4 et 0390947 outer nut wa c4 et 0390946 locking sleeve wa c4 e...
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Accessories 01 / 2008 0390882 - pea-c4-hicoat fm 39 9.7 powder measuring bag 0390940 article no. Designation 0390940 powder measuring bag (complete) c4 et for measuring powder quantities for the c4-hicoat gun generation 9.8 retrofit-set corona-star 0260296 0390319 0390918 0390918 article no. Designa...
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Notes 40 0390882 - pea-c4-hicoat fm 01 / 2008.
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Notes 01 / 2008 0390882 - pea-c4-hicoat fm 41.
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Notes 42 0390882 - pea-c4-hicoat fm 01 / 2008.
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Addresses germany switzerland j. Wagner gmbh j. Wagner ag otto-lilienthal-str. 18 postfach 109 d-88677 markdorf industriestrasse 22 ch-9450 altstätten phone +49(0)7544/505-0 phone +41(0)71/7572211 fax +49(0)7544/505-200 fax +41(0)71/7572222 austria netherlands j. Wagner gmbh wagner systemen nederlan...
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Addresses japan wagner- hosokawa micron ltd. No. 9, 1-chome shodal tajka, hirakata-shi osaka 673-1132 phone +81(0)728/566751 fax +81(0)728/573722 china wagner spraytech shanghai co ldt. 4 th flr, no. 395 jiangchangxi road shibei industrial zone shanghai, 200436 phone +86(0)2166521858 fax +86(0)21665...