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  4. PROCOAT MAX
  5. Owner's Manual

WAGNER PROCOAT MAX Owner's Manual

Summary of PROCOAT MAX

  • Page 1

    Español français english owner’s manual read this manual for complete instructions 0811 • form no. 0504603b contents 2 important safety information 4 what’s in the box? 5 proper use and functions 6 assembly 7 pressure relief procedure 8 load material 9 getting material to flow 10 practice spraying 1...

  • Page 2: Safety

    English 2 safety safety important safety information read all safety information before operating the equipment. Save these instructions indicates a hazardous situation which, if not avoided, could result in death or serious injury. A) to reduce the risks of fire or explosion, electrical shock and t...

  • Page 3

    English 3 8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts. 9. This system is capable of producing 2800 psi / 193 bar. Only use replacement parts or accessories that are specified by the manufactu...

  • Page 4: What’S In

    Spray guard spray tip saddle seat** washer** saddle seat and washer come pre-assembled inside spray guard ** cart button (2) cart on / off switch clip pump cleaning adapter spray tip storage area remove the plug from inside the hose fitting. Discard. Remove the cap on the spray hose outlet. Discard....

  • Page 6: 1. Assembly

    English 6 1. Assembly start 1. To extend the cart handle, push the two cart buttons and pull the handle out until it locks into place. 2. Thread one end of the spray hose to the outlet valve on the sprayer. 3. Tighten the hose with an adjustable wrench. You will need: • adjustable wrench important: ...

  • Page 7: Pressure Relief

    English 7 pressure relief procedure* *perform when instructed start important safety warning be sure to follow the pressure relief procedure when shutting the unit off for any purpose. This procedure is used to relieve pressure from the spray hose. Failure to do so could result in serious injury. Yo...

  • Page 8: 2. Load

    English 8 2. Load material start 1. Push the red inlet release button to ensure proper inlet valve operation. 4. Hold return tube over waste bucket until material is flowing (approximately five seconds). 2. Unclip the suction hose and return tube. Place suction hose into material container (a). Plac...

  • Page 9: 3. Getting

    English 9 3. Getting material to flow start you will need: • scrap material / cardboard • drop cloths to protect floors and furnishings from overspray note: motor will cycle on and off while spraying to regulate pressure. This is normal. 1. Rotate spray tip forward to spray position (a). Unlock the ...

  • Page 10: 4. Practice

    English 10 4. Practice spraying start you will need: • scrap material / cardboard notes: if the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14. If you plan to be away from your spray project for more than one hou...

  • Page 11

    English 11 spray pattern overlap your strokes spray technique 8” - 10” (20 - 25 cm) ! Good spray pattern bad spray pattern: tailing correct see page 12-14 start stroke end stroke pull trigger release trigger move steadily correct correct incorrect tip: flex your wrist as you move in order to keep gu...

  • Page 12: Spraying

    English 12 spraying troubleshooting - clear the spray tip start you will need: • scrap material / cardboard do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. 1. Lock the spray gun. 2. Rotate reversible spray tip 180 degrees to clean position ...

  • Page 13: Spraying

    English 13 spraying troubleshooting - clean the spray gun filter start you will need: • wrench • warm, soapy water for latex material • mineral spirits for oil based materials • replacement spray gun filter (if necessary) important: never clean the filter by poking it with a sharp object. 1. Peform ...

  • Page 14: Spraying

    English 14 spraying troubleshooting - clean the inlet filter start you will need: • warm, soapy water for latex material • mineral spirits for oil based materials important: make sure your floors and furnishings are covered with drop cloths to prevent accidental drips. 1. Unscrew the inlet filter fr...

  • Page 15: Short Term

    English 15 short term storage start english you will need: • water • plastic bag or bucket • rags • stir stick this procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow cleanup instructions, page 16. Instruction...

  • Page 16: Cleanup

    Follow these steps if you used latex materials and if you have a garden hose available. If you do not have a garden hose available, follow the cleanup - oil-based materials instructions on page 18. English 16 cleanup start you will need: • a water source that can be delivered with a garden hose (lat...

  • Page 17

    English 17 5. Remove the inlet filter from the suction tube and place it into waste container. 6. Thread pump cleaning adapter onto garden hose. Thread suction tube fitting over the adapter. 7. Unclip the return tube from the suction tube and place it into the waste container. Turn the prime/spray k...

  • Page 18: Cleanup -

    English 18 cleanup - oil-based materials start you will need: • mineral spirits if using oil-based material • warm, soapy water if using latex material • waste container follow these steps if you sprayed oil-based materials, or if you sprayed latex materials and do not have a garden hose available. ...

  • Page 19: Cleaning The

    English 19 cleaning the spray gun components start you will need: • soft bristled brush • multi-purpose oil • warm, soapy water if using latex material • mineral spirits for oil based material • wrench 1. Peform the pressure relief procedure, page 7. 5. Install gun filter tapered- end first. Reassem...

  • Page 20: Long Term

    English 20 long term storage start you will need: • multi-purpose oil • rags important: store the unit indoors with the power cord wrapped around the handle. 1. Carefully tilt the sprayer on its back. Squeeze the ears (a) on the suction tube clip and slide out of the inlet fitting. 5. Turn power off...

  • Page 21: Replacing Outlet Valve

    English 21 replacement of the outlet valve may be necessary if spray performance remains poor after following steps in the fix spraying problems section. Replacement valves can be ordered by calling the customer service number found on page 1. You will need: • wrench • rag • warm, soapy water if usi...

  • Page 22: Troubleshooting

    English 22 troubleshooting before servicing, always release system pressure by following pressure relief procedure (page 7). Problem a: the sprayer does not start cause solution 1. Sprayer is not plugged in plug sprayer in 2. On/off switch is set to off turn on/off switch to on 3. The sprayer shuts ...

  • Page 23

    English 23 problem e: the spray gun leaks cause solution 1. Gun filter housing is loose tighten handle 2. Internal parts of spray gun are worn or dirty take sprayer to wagner authorized service center problem f: the spray tip assembly leaks cause solution 1. The spray tip was assembled incorrectly c...

  • Page 24

    English français español 72 1 6 7 3 2 4 5 9 8 sprayer • pulvérisateur • rociador parts list • liste de pièces • lista de piezas.

  • Page 25

    English español français español 73 item article articulo part no. No de piéce pieza no. English - description français - description español - descripción quantity quantite cantidad 1 0291002 spray hose flexible de pulvérisation manguera de rociadora 1 2 0504187 suction set assembly ensemble de dis...

  • Page 26

    English français español 74 parts list • liste de pièces • lista de piezas 1 4 5 6 3 2 7 spray gun • pistolet • pistola item article articulo part no. No de piéce pieza no. English - description français - description español - descripción quantity quantite cantidad 1 0501011 guard assembly protège-...

  • Page 27

    English español français español 75 tip/filter accessories • accessoires de buse/filtre • accesorios de punta/filtro english - all spray tips and filters listed below are sold separately. Spray tip spray gun filters spray material initial pressure setting part no. Tip size* part no. Filter type filt...

  • Page 28

    English français español 76 limited warranty airless paint spray equipment this product, manufactured by wagner spray tech corporation (wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase. This warranty does not cover ...