- DL manuals
- WAGNER
- Control Unit
- VM 500
- Translation of the original operating manual
WAGNER VM 500 Translation of the original operating manual
Summary of VM 500
Page 1
Vm 500 ii 3 g b_03416 vm 500 electrostatic control unit for electrostatic manual spray guns version 08/2014 translation of the original operating manual.
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3 vm 500 operating manual edition 08/2014 order number doc2318724 table of contents 1 about these instructions 5 1.1 preface 5 1.2 warnings, notices and symbols in these instructions 5 1.3 languages 6 1.4 abbreviations 6 1.5 terminology for the purpose of this manual 7 2 correct use 8 2.1 device typ...
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4 vm 500 operating manual edition 08/2014 order number doc2318724 table of contents 6 assembly and commissioning 23 6.1 training assembly/commissioning staff 23 6.2 storage conditions 23 6.3 installation conditions 23 6.4 additional components 24 6.5 location of the control unit 25 6.6 grounding 26 ...
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5 vm 500 operating manual edition 08/2014 order number doc2318724 1 about these instructions 1.2 warnings, notices and symbols in these instructions warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard. These...
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6 vm 500 operating manual edition 08/2014 order number doc2318724 1.3 languages 1.4 abbreviations number of pieces position marking in the spare parts lists order no. Order number spare part stainless steel two components the vm 500 operating manual is available in the following languages: language ...
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7 vm 500 operating manual edition 08/2014 order number doc2318724 1.5 terminology for the purpose of this manual cleaning manual cleaning of devices and device parts with cleaning agent flushing internal fl ushing of ink-guiding parts with fl ushing agent staff qualifi cations trained person is inst...
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8 vm 500 operating manual edition 08/2014 order number doc2318724 2.1 device type 2 correct use control unit for controlling gm 5000ea or gm 5000eac electrostatic spray guns. Wagner's electrostatic control unit vm 500 controls and regulates the high-voltage supply to the gm 5000ea or gm 5000 eac spr...
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9 vm 500 operating manual edition 08/2014 order number doc2318724 2.4 safety parameters wagner accepts no liability for any damage arising from incorrect use. Use the device only to work with the products recommended by wagner. Only operate the device as a whole. Do not deactivate safety fi xtures. ...
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10 vm 500 operating manual edition 08/2014 order number doc2318724 2.5 reasonably foreseeable misuse 2.6 residual risks residual risks are risks which cannot be ruled out even in the event of correct use. If necessary, warning and prohibition signs at the relevant points of risk indicate residual ri...
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11 vm 500 operating manual edition 08/2014 order number doc2318724 3 identification 3.1 ce explosion protection identification the control unit is designed together with the spray gun in accordance with the 94/9/ec (atex) directive. The spray gun is suitable for use in potentially explosive areas in...
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12 vm 500 operating manual edition 08/2014 order number doc2318724 3.2 identification "x" notice the ec type examination certifi cate from sira can be found in the operating manual for the spray gun. This certifi cate covers the control unit when used in conjunction with the spray gun. The manufactu...
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13 vm 500 typ / type: vm 5000 115vac - 230vac 50hz / 60hz 2307317 max. 40w j. Wagner ag industriestrasse 22 ch - 9450 altstätten made in switzerland serie nr.: serial no.: spannung: voltage: artikel nr.: article no.: eingangsleistung: input power: schutzklasse: protection class: norm: standard: en 5...
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14 vm 500 operating manual edition 08/2014 order number doc2318724 4 general safety instructions 4.1 safety instructions for the operator 4.1.1 electrical equipment 4.1.2 personnel qualifications keep this operating manual at hand near the device at all times. Always follow local regulations concern...
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15 vm 500 operating manual edition 08/2014 order number doc2318724 4.2 safety instructions for staff always follow the information in this manual, particularly the general safety instructions and the warning instructions. Always follow local regulations concerning occupational safety and accident pr...
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16 vm 500 operating manual edition 08/2014 order number doc2318724 4.2.3 material hoses ensure that the hose material is chemically resistant to the sprayed products and the fl ushing agents used. Ensure that the product hose is suitable for the pressure generated. Ensure that the following informat...
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17 vm 500 operating manual edition 08/2014 order number doc2318724 4.2.4 cleaning and flushing relieve the pressure from the device. De-energize the device electrically. Preference should be given to non-fl ammable cleaning and fl ushing agents. Observe the specifi cations of the paint manufacturer....
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18 vm 500 operating manual edition 08/2014 order number doc2318724 4.2.6 touching hot surfaces only touch hot surfaces if you are wearing protective gloves. When operating the device with a coating product with a temperature of > 43 °c; 109.4 °f: - identify the device with a warning label "warning –...
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19 vm 500 operating manual edition 08/2014 order number doc2318724 5 description 5.1 design the vm 500 control unit supplies the control voltage for the spray gun, in which high- voltage is subsequently produced. The high-voltage supply is switched on and off via the trigger of the spray gun. The sp...
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20 vm 500 a b c b_03417 vm 500 operating manual edition 08/2014 order number doc2318724 dimensions input voltage 115 vac - 230 vac, 50 hz / 60 hz input power max. 40 w input current max. 0.5 a output voltage max. 20 vpp output current max. 1.0 a ac high-voltage limiting 80 kv dc spray current limita...
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21 vm 500 vm 500 b_03418 3 4 1 2 operating manual edition 08/2014 order number doc2318724 1 illuminated display: "high-voltage" 2 illuminated display "operating signal" 3 push button: "standby mode" 4 illuminated display "standby" 5.5 operating elements and connections 5.5.1 operating elements front...
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22 vm 500 spannung: voltage: strom: current: max. 20vpp max. 1,0a typ / type: vm 500 115vac - 230vac 50hz / 60hz 2309228 max. 40w j. Wagner ag industriestrasse 22 ch - 9450 altstätten made in switzerland serie nr.: serial no.: spannung: voltage: artikel nr.: article no.: eingangsleistung: input powe...
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23 vm 500 operating manual edition 08/2014 order number doc2318724 6 assembly and commissioning 6.1 training assembly/commissioning staff incorrect installation/operation! Risk of injury and damage to the device. The assembly and commissioning staff must have the technical skills to safely undertake...
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24 vm 500 spannung: voltage: strom: current: max. 20vpp max. 1,0a typ / type: vm 500 115vac - 230vac 50hz / 60hz 2309228 max. 40w j. Wagner ag industriestrasse 22 ch - 9450 altstätten made in switzerland serie nr.: serial no.: spannung: voltage: artikel nr.: article no.: eingangsleistung: input powe...
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25 vm 500 operating manual edition 08/2014 order number doc2318724 6.5 location of the control unit all sealed elements on the control unit must be present and undamaged. During operation, all electric connections of the control unit have to be tightly sealed with the corresponding plug connectors o...
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26 vm 500 operating manual edition 08/2014 order number doc2318724 it is important for systems safety and to achieve an optimum coating that all system components such as work pieces, conveyors, paint supply, control unit and booth or spraying stand are perfectly grounded. Discharge of electrostatic...
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27 vm 500 b_03234 r max Ω operating manual edition 08/2014 order number doc2318724 grounding scheme (example) conveyor control unit grounding cable spraying stand floor, static dissipative work piece product supply paint container minimum cable cross-section control unit product supply paint contain...
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28 vm 500 vm 500 7 6 8 4 5 9 17 1 2 16 15 14 21 12 11 10 b_03422 3 13 19 20 3 18 operating manual edition 08/2014 order number doc2318724 6.7 example, aircoat spraying system description 1 spray gun gm 5000eacf 2 gun cable 3 grounding cable 4 pneumatic pump 5 sliding table 6 air pressure regulator +...
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29 vm 500 operating manual edition 08/2014 order number doc2318724 the following points should be noted before commissioning: lay grounding cable from the grounding screw on the device to the signal ground and ensure that all other conductive parts within the working area are grounded. Connect the v...
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30 vm 500 operating manual edition 08/2014 order number doc2318724 discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic spark-over. Use gun only with fi tted nozzle, air cap and union nut. Warning 7 operation 7.1 training the opera...
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31 vm 500 b_03423 vm 500 2 operating manual edition 08/2014 order number doc2318724 7.3 starting up and spraying 1. Set main switch to position i. For approx. 1 second all led's light up display test 2. If the operating signal light (2) is green after the display test, the control unit is ready to b...
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32 vm 500 b_03423 vm 500 3 4 b_03423 vm 500 1 operating manual edition 08/2014 order number doc2318724 if you want to spray without high-voltage, select the standby mode. Press push button (3) briefl y and the "standby" illuminated display (4) lights up. Note: this function can be activated and used...
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33 vm 500 operating manual edition 08/2014 order number doc2318724 8 cleaning and maintenance cleaning work should be undertaken regularly and carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training. The following hazards may arise during cleani...
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34 vm 500 operating manual edition 08/2014 order number doc2318724 explosive powder/air mixes! Danger to life and equipment damage. Before starting the cleaning, de-energize the device. Only electrically conductive tanks may be used for cleaning and fl ushing agents. Earth the tank. Clean the contro...
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35 vm 500 operating manual edition 08/2014 order number doc2318724 incorrect maintenance/repair! Danger to life and equipment damage. Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualifi ed personnel. Danger 8.2 maintenance maintena...
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36 vm 500 operating manual edition 08/2014 order number doc2318724 danger incorrect maintenance/repair! Danger to life and equipment damage. Only a wagner service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "spare ...
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37 vm 500 b_03423 vm 500 1 2 3 4 operating manual edition 08/2014 order number doc2318724 9 trouble shooting and rectification functional fault cause remedy green illuminated display (2) does not light up - mains supply not switched on. - check and switch on mains supply - fuses defective - replace ...
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38 vm 500 operating manual edition 08/2014 order number doc2318724 sparks form when live components are separated or connected! Explosion hazard from electric sparks. Do not disconnect plug connections under voltage. Do not open fuse holders under voltage. Do not remove the service plug cover under ...
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39 vm 500 operating manual edition 08/2014 order number doc2318724 11 disposal do not dispose of used electrical equipment with household refuse! In accordance with european directive 2002/96/ec on the disposal of used electrical equipment and its implementation in national law, this product may not...
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40 vm 500 "? "? "? B_03735 operating manual edition 08/2014 order number doc2318724 12 accessories order no. Designation 241270 mains cable europe 3 m; 9.8 ft 2330628 mains cable europe 10 m; 32.8 ft 241271 mains cable switzerland 3 m; 9.8 ft 264626 mains cable usa 2 m; 6.6 ft 264625 mains cable jap...
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41 vm 500 operating manual edition 08/2014 order number doc2318724 13 spare parts 13.1 how can spare parts be ordered? Always supply the following information to ensure delivery of the right spare part: order number, designation and quantity the quantity need not be the same as the number given in t...
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42 vm 500 spannung: vo ltage: strom: current: max. 20vpp max. 1,0a typ / type: vm 500 115v ac - 230v ac 50hz / 60hz 2309228 max. 40w j. W agner ag industriestr asse 22 ch - 9450 altstätt en made in s witz erland serie nr .: serial no.: spannung: vo ltage: artikel nr .: article no.: eingangsleistung:...
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43 vm 500 operating manual edition 08/2014 order number doc2318724 spare parts list for vm 500 control unit order no. Designation 1 1 2310478 vm 500 control unit 4 1 9950330 safety clip for device sockets 5 2 9903306 recessed head raised fi llister head screw, h form 6 1 9910102 hexagon nut 7 1 9910...
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44 vm 500 operating manual edition 08/2014 order number doc2318724 14 warranty and conformity declarations 14.1 important notes regarding product liability 14.2 warranty claim full warranty is provided for this device: we will at our discretion repair or replace free of charge all parts which within...
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45 vm 500 operating manual edition 08/2014 order number doc2318724 14.3 ce declaration of conformity ce declaration of conformity as defi ned by atex-directive 94/9/ec. Herewith we declare that the supplied version of electrostatic manual spraying system vm 500 vm 5000 gm 5000ea gm5000eac comply wit...
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46 vm 500 operating manual edition 08/2014 order number doc2318724 14.4 notes on national regulations and guidelines technical rule for operating safety part 2, chapter 2.36 working with liquid ejection devices part 2, chapter 2.29 working with coating products avoiding ignition risks equipment for ...
Page 48: Cert
Cert if ie d order no. 2318724 edition 08/2014 germany phone telefax e-mail switzerland phone telefax more contact addresses on the internet at: company/locations/wagner worldwide subject to changes without notice document no . 11122756 v ersion c.