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  5. Translation of the original operating manual

WAGNER VM 5000 Translation of the original operating manual

Manual is about: Electrostatic Control Unit for Electrostatic Manual Spray Guns

Summary of VM 5000

  • Page 1

    Vm 5000 b_03269 c us electrostatic control unit for electrostatic manual spray guns version 07/2014 translation of the original operating manual.

  • Page 3: Vm 5000

    3 vm 5000 operating manual edition 07/2014 order number doc 2344501 contents 1 about this operating manual 5 1.1 preface 5 1.2 warnings, notices, and symbols in this operating manual 5 1.3 languages 6 1.4 abbreviations in the text 6 2 correct use 7 2.1 device type 7 2.2 type of use 7 2.3 safety para...

  • Page 4: Vm 5000

    4 vm 5000 operating manual edition 07/2014 order number doc 2344501 table of contents 6.8 device confi guration 28 6.8.1 parameter overview of level 1 for users 28 6.8.2 access to the device confi guration mode 30 6.8.3 setting example "parameter c11" 31 6.9 operating hours counter / service display...

  • Page 5: Vm 5000

    5 vm 5000 operating manual edition 07/2014 order number doc 2344501 1.2 warnings, notices, and symbols in this operating manual 1 about this operating manual the operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part...

  • Page 6: Vm 5000

    6 vm 5000 operating manual edition 07/2014 order number doc 2344501 1.3 languages 1.4 abbreviations in the text number of pieces position marking in the spare parts lists order no. Order number spare part stainless steel two components the operating manual is available in the following languages: ge...

  • Page 7: Vm 5000

    7 vm 5000 operating manual edition 07/2014 order number doc 2344501 2 correct use 2.1 device type 2.2 type of use wagner's electrostatic control unit vm 5000 controls and regulates the high-voltage supply to the gm 5000ea or gm 5000eac spray guns used to apply liquid coating media and the high-volta...

  • Page 8: Vm 5000

    8 vm 5000 operating manual edition 07/2014 order number doc 2344501 2.4 reasonably foreseeable misuse coating work pieces which are not grounded use of defective components, spare parts or accessories use with non-authorized spray guns 2.5 residual risks residual risks are risks which cannot be excl...

  • Page 9: Vm 5000

    9 vm 5000 c us operating manual edition 07/2014 order number doc 2344501 the following spray guns may be connected to the vm 5000 control unit: gm 5000ea spray gun gm 5000eac spray gun other gun types may only be connected to the control unit after fi rst checking their suitability with wagner. 3.2 ...

  • Page 10: Vm 5000

    10 vm 5000 operating manual edition 07/2014 order number doc 2344501 4 general safety instructions 4.1 safety instructions for the operator 4.1.1 electrical equipment 4.1.2 staff qualifications keep this operating manual at hand near the device at all times. Always follow local regulations concernin...

  • Page 11: Vm 5000

    11 vm 5000 operating manual edition 07/2014 order number doc 2344501 4.1.3 safe work environment ensure that the fl oor in the working area is static dissipative in accordance with en 61340-4-1 (resistance must not exceed 100 mohm). Ensure that all persons within the working area wear static dissipa...

  • Page 12: Vm 5000

    12 vm 5000 operating manual edition 07/2014 order number doc 2344501 4.2.1 safe handling of wagner spray devices the spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: never point the spray gun at people. Never reach into the spray jet. Before ...

  • Page 13: Vm 5000

    13 vm 5000 operating manual edition 07/2014 order number doc 2344501 ensure that the hose material is chemically resistant to the sprayed products. Ensure that the material hose is suitable for the pressure generated in the device. Ensure that the following information can be seen on the high-pressu...

  • Page 14: Vm 5000

    14 vm 5000 operating manual edition 07/2014 order number doc 2344501 4.2.5 handling hazardous liquids, lacquers and paints when preparing or working with lacquer and when cleaning the device, follow the working instructions of the manufacturer of the lacquers, solvents and cleaning agents being used...

  • Page 15: Vm 5000

    15 vm 5000 operating manual edition 07/2014 order number doc 2344501 4.4 safety information on discharges the plastic parts of the spray gun are charged electrostatically by the high-voltage fi eld of the spray gun. In case of c ontact with plastic parts harmless discharges (brush discharges) may oc...

  • Page 16: Vm 5000

    16 vm 5000 operating manual edition 07/2014 order number doc 2344501 5 description 5.1 areas of application incorrect use! Risk of injury and equipment damage. Only connect original wagner spray guns or the wagner high-voltage universal cascade to the vm 5000 control unit. Only connect the gm 5000ea...

  • Page 17: Vm 5000

    17 vm 5000 a b c b_03270 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 operating manual edition 07/2014 order number doc 2344501 dimensions: vm 5000 mm inch a 250 9.84 b 180 7.09 c 120 4.72 quantity order no. Designation 1 2344480 vm 5000 control unit the standard equipment includes: qua...

  • Page 18: Vm 5000

    18 vm 5000 operating manual edition 07/2014 order number doc 2344501 1 push button "recipe 1" 2 push button "recipe 2" 3 push button "recipe 3" 4 illuminated display "r1" lights up if recipe 1 is used. 5 illuminated display "r2" lights up if recipe 2 is used. 6 illuminated display "r3" lights up if ...

  • Page 19: Vm 5000

    19 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03271 1 2 3 4 5 16 21 6 7 19 20 22 17 18 13 8 9 12 14 11 10 15 operating manual edition 07/2014 order number doc 2344501 15 display led: 7 segments, three-digit number displays set values and actual values for high-voltage and fo...

  • Page 20: Vm 5000

    20 vm 5000 typ / type: vm 5000 115vac - 240vac 50hz / 60hz 2344482 max. 40w j. Wagner ag industriestrasse 22 ch - 9450 altstätten made in switzerland serie nr.: serial no.: spannung: voltage: artikel nr.: article no.: eingangsleistung: input power: spannung: voltage: strom: current: max. 20vpp max. ...

  • Page 21: Vm 5000

    21 vm 5000 operating manual edition 07/2014 order number doc 2344501 6.1 training assembly/commissioning staff incorrect installation/operation! Risk of injury and equipment damage. The commissioning staff must have the technical skills to safely undertake commissioning. When commissioning and for a...

  • Page 22: Vm 5000

    22 vm 5000 typ / type: vm 5000 115vac - 240vac 50hz / 60hz 2344482 max. 40w j. Wagner ag industriestrasse 22 ch - 9450 altstätten made in switzerland serie nr.: serial no.: spannung: voltage: artikel nr.: article no.: eingangsleistung: input power: spannung: voltage: strom: current: max. 20vpp max. ...

  • Page 23: Vm 5000

    23 vm 5000 operating manual edition 07/2014 order number doc 2344501 6.5 placement of the device all sealed elements on the control unit must be present and undamaged. During operation, all electric control unit connections have to be tightly sealed to the corresponding plug connectors or closing el...

  • Page 24: Vm 5000

    24 vm 5000 operating manual edition 07/2014 order number doc 2344501 it is important for systems safety and to achieve an optimum coating, that all system components such as work pieces, conveyors, paint supply, control unit and booth or spraying stand are perfectly grounded. Discharge of electrosta...

  • Page 25: Vm 5000

    25 vm 5000 b_03234 r max Ω operating manual edition 07/2014 order number doc 2344501 minimum cable cross-section control unit 4 mm2 (awg 12) product supply 4 mm2 (awg 12) paint tank 4 mm2 (awg 12) grounding scheme (example) conveyor control unit grounding cable spraying stand floor static dissipativ...

  • Page 26: Vm 5000

    26 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 7 6 8 4 5 9 17 1 2 16 15 14 21 12 11 10 b_04095 18 19 20 3 3 13 operating manual edition 07/2014 order number doc 2344501 6.7 example: aircoat spraying system pos description 1 gm 5000eacf spray gun 2 gun cable 3 grounding cable 4 ...

  • Page 27: Vm 5000

    27 vm 5000 operating manual edition 07/2014 order number doc 2344501 the following points should be noted before commissioning: lay grounding cable from the grounding screw on the device to the signal ground and ensure that all other conductive parts within the working area are grounded. Connect the...

  • Page 28: Vm 5000

    28 vm 5000 operating manual edition 07/2014 order number doc 2344501 6.8.1 parameter overview of level 1 for users parameter value description c11 external release (remote) off (factory setting) the device functions as a standalone device. External release by interface does not have to be defi ned. ...

  • Page 29: Vm 5000

    29 vm 5000 operating manual edition 07/2014 order number doc 2344501 c14 operating mode this parameter is linked to parameter c11. If parameter c14 is set, parameter c11 is automatically switched to "off ". Off (factory setting) operation with gm 5000ea or gm 5000eac manual spray gun 2 automatic ele...

  • Page 30: Vm 5000

    30 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _01 17 18 _02 16 15 14 _03 4 15 18 20 22 operating manual edition 07/2014 order number doc ...

  • Page 31: Vm 5000

    31 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _04 1 2 3 15 18 20 22 _05 15 19 21 operating manual edition 07/2014 order number doc 2344501 for ease of operation the confi guration settings are divided in...

  • Page 32: Vm 5000

    32 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _06 15 14 13 19 18 21 20 22 16 _07 17 operating manual edition 07/2014 order number doc 2344501 the fl ashing led display (13) indicates that the parameter v...

  • Page 33: Vm 5000

    33 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _08 15 14 13 4 1 operating manual edition 07/2014 order number doc 2344501 6.9 operating hours counter / service display two hour counters are integrated into the control unit. The absolute counter measures the spray gun's ...

  • Page 34: Vm 5000

    34 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _09 15 19 14 13 6 16 3 _10 15 19 14 13 5 16 2 operating manual edition 07/2014 order number doc 2344501 6.9.1 maintenance counter set up and reading when usi...

  • Page 35: Vm 5000

    35 vm 5000 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 b_03415 b_04167 typ / type: vm 5000 j. Wagner ag industriestrasse 22 ch - 9450 altstätten made in switzerland operating manual edition 07/2014 order number doc 2344501 6.10 external interface the control unit is equipped with an interface. Before using it, ...

  • Page 36: Vm 5000

    36 vm 5000 operating manual edition 07/2014 order number doc 2344501 pin no. Designation description 1 external release potential-free contact between pin 1 and pin 8 (ground) in - closed release issued - open release not issued 2 fault reset potential-free contact (button) between pin 2 and pin 8 (...

  • Page 37: Vm 5000

    37 vm 5000 operating manual edition 07/2014 order number doc 2344501 7 operation observe safety instructions in chapter 4. 7.1 training the operating staff 7.2 safety instructions incorrect operation! Risk of injury and equipment damage. The operating staff must be qualifi ed to operate the entire s...

  • Page 38: Vm 5000

    38 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _11 b_03294 b_03295 operating manual edition 07/2014 order number doc 2344501 7.3 control unit start up 1. Set toggle switch to position i. 2. For approx. 1 second all leds light up -> display test 3. The hardware and high-...

  • Page 39: Vm 5000

    39 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _12 operating manual edition 07/2014 order number doc 2344501 4. The control unit is ready for operation. Note: each starting sequence is concluded by allocating the saved set data in recipe "r1". 7.4 setting and saving rec...

  • Page 40: Vm 5000

    40 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _14 8 15 16 _13 22 21 operating manual edition 07/2014 order number doc 2344501 7.4.1 setting the high-voltage the "high-voltage" bar graph display (8) is lo...

  • Page 41: Vm 5000

    41 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _16 15 9 16 _15 15 19 20 operating manual edition 07/2014 order number doc 2344501 7.4.2 setting the current limiting the "current limiting" bar graph displa...

  • Page 42: Vm 5000

    42 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _17 _18 operating manual edition 07/2014 order number doc 2344501 7.4.3 display during spraying ready to spray using r2 recipe. See fi gure below. Control un...

  • Page 43: Vm 5000

    43 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _19 18 17 _20 operating manual edition 07/2014 order number doc 2344501 7.5 standby mode if you want to spray without high-voltage, select the standby mode. ...

  • Page 44: Vm 5000

    44 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _21 13 14 operating manual edition 07/2014 order number doc 2344501 7.6 display "conduct service" prerequisite: the function "maintenance interval limit" is activated. "conduct service on spray gun" once the time for the de...

  • Page 45: Vm 5000

    45 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03271 1 2 3 4 5 16 21 6 7 19 20 22 17 18 13 8 9 12 14 11 10 15 operating manual edition 07/2014 order number doc 2344501 8 troubleshooting and rectification functional fault cause remedy no illuminated display lights up mains sup...

  • Page 46: Vm 5000

    46 vm 5000 ext 100 80 60 40 20 μa 80 60 40 20 10 kv r3 r1 r2 vm 5000 b_03682 _22 12 14 15 operating manual edition 07/2014 order number doc 2344501 code display fault cause remedy e11 ground monitoring grounding cable is interrupted check/replace gun cable check/replace gun gun is not connected conn...

  • Page 47: Vm 5000

    47 vm 5000 operating manual edition 07/2014 order number doc 2344501 10 product disposal 9 maintenance and repair 9.1 maintenance 9.2 repair the functionality and completeness of the control unit have to be checked regularly. All sealed elements on the control unit must be present and undamaged. Dur...

  • Page 48: Vm 5000

    48 vm 5000 "? "? "? B_03735 operating manual edition 07/2014 order number doc 2344501 11 accessories order no. Designation 241270 mains cable europe 3 m; 9.8 ft 2330628 mains cable europe 10 m; 32.8 ft 241271 mains cable switzerland 3 m; 9.8 ft 264626 mains cable usa 2 m; 6.6 ft 264625 mains cable j...

  • Page 49: Vm 5000

    49 vm 5000 operating manual edition 07/2014 order number doc 2344501 12 spare parts 12.1 how can spare parts be ordered? Always supply the following information to ensure delivery of the right spare part: order number, designation, and quantity the quantity need not be the same as the number given i...

  • Page 50: Vm 5000

    50 vm 5000 typ / type: vm 5000 115v ac - 240v ac 50hz / 60hz 2344482 max. 40w j. W agner ag industriestr asse 22 ch - 9450 altstätt en made in s witz erland serie nr .: serial no.: spannung: vo ltage: artikel nr .: article no.: eingangsleistung: input power: spannung: vo ltage: strom: current: max. ...

  • Page 51: Vm 5000

    51 vm 5000 operating manual edition 07/2014 order number doc 2344501 pos stk order no. Designation 1 1 2344480 vm 5000 control unit 2 1 9903312 recessed head raised fi llister head screw, h form 3 1 9952593 protection cap for device socket 4 1 9950330 safety clip for device sockets 5 2 9903306 reces...

  • Page 52: Vm 5000

    52 vm 5000 operating manual edition 07/2014 order number doc 2344501 13 warranty 13.1 important notes regarding product liability 13.2 warranty claim as a result of an ec regulation eff ective from january 1, 1990, the manufacturer shall only be liable for his product if all parts originate from him...

  • Page 53: Vm 5000

    53 vm 5000 operating manual edition 07/2014 order number doc 2344501.

  • Page 54: Vm 5000

    54 vm 5000 operating manual edition 07/2014 order number doc 2344501.

  • Page 55: Vm 5000

    55 vm 5000 operating manual edition 07/2014 order number doc 2344501.

  • Page 56: Cert

    Cert if ie d order no. 2344501 edition 07/2014 germany phone fax e-mail switzerland phone fax more contact adresses on the internet at: enterprises/sites/wagner worldwide subject to changes without notice document no . 11163742 v ersion -.