Www.Wahlberg.Dk axel gruhns vej 3 telephone: +45 86 18 14 20 8270 hØjbjerg email: sales@wahlberg.Dk denmark winch 10 item no 241 user manual.
241.805.012 2 date: 2017-10-24 safety information the following symbols are used to identify important safety information on the product an in this manual: this product is for professional use only. It is not for household use. This product presents risks for severe injury or death due to fire hazar...
241.805.012 3 date: 2017-10-24 − isolate the winch from power immediately if the power plug or any seal, cover, cable, or other component is damaged, defective, deformed, wet, or showing signs of overheating. Do not reapply power until repairs have been completed. − do not expose the winch to rain o...
241.805.012 4 date: 2017-10-24 disposing of this product wahlberg motion design products are supplied in compliance with directive 2002/96/ec of the european parliament and of the council of the european union on weee (waste electrical and electronic equipment), as amended by directive 2003/108/ec, ...
241.805.012 5 date: 2017-10-24 index safety information 2 index 4 technical specifications 6 drawing 7 introduction 8 p ackage content ......................................................................................... 8 d escription ...............................................................
241.805.012 6 date: 2017-10-24 technical specifications model: winch 10 item no.: 241 dimensions (l×h×w): 205 × 224 × 148 mm / 8.1 × 8.8 × 5.8 in (without mounting clamp) power supply: 230 v ac 50 hz (optional 120v/60hz). Power consumption: max 120 watt power inlet/outlet: neutrik powercon true1 nac...
241.805.012 7 date: 2017-10-24 drawing more detailed drawings and from more angles can be found in appendix 1 on page 34..
241.805.012 8 date: 2017-10-24 introduction thank you for selecting the winch 10, a dmx controlled winch from wahlberg motion design. Before using the winch for the first time, please read this manual carefully. Failure in handling can cause injury of persons and/or damage the winch. Package content...
241.805.012 9 date: 2017-10-24 winch 10 should only be operated by an experienced dmx-controlled-lighting-desk- operator. The lighting desk has to be programmed according to the manual, so the winch will stop when the speed is put to 0 %. It is also possible for the user to stop the winch by disconn...
241.805.012 10 date: 2017-10-24 transport important! The winch 10 must be protected from environmental factors such as physical shocks and vibration during transportation. Before transport, it is important to roll the wire of the winch up till the hard top limit so a maximum of 5 cm (1.9 inch) remai...
241.805.012 11 date: 2017-10-24 physical installation warning! The winch must be either fastened to a flat surface such as a roof, or clamped to a truss or similar structure in such a way that the wire exit points downwards. Do not apply power to the winch if it is not securely fastened. Warning! If...
241.805.012 12 date: 2017-10-24 mounting the load attention! The load must be mounted on the wire in a way to insure that the load never can run into the winch. The load can be mounted using the supplied loading hook or any other hooks designed for lifting. Ensure that the loading hook has a minimum...
241.805.012 13 date: 2017-10-24 ac power warning! Read “safety information” on page 2 before connecting the winch to ac mains power. Warning! For protection from electric shock, the winch must be grounded (earthed). The power distribution circuit must be equipped with a fuse or circuit breaker and g...
241.805.012 14 date: 2017-10-24 data link a dmx 512 data link is required in order to control the winch via dmx. The winch 10 has 5-pin xlr connectors for dmx data input and output. The pin-out on all connectors is pin 1 = shield, pin 2 = (-), and pin 3 = (+). Pins 4 and 5 in the 5-pin xlr connector...
241.805.012 15 date: 2017-10-24 set up warning! Read “safety information” on page 2 before installing, powering, operating, or servicing the winch 10. Warning! Before running the winch, it is important to put a counterbalance on the wire. This is necessary, as the slack detection switch otherwise wi...
241.805.012 16 date: 2017-10-24 emergency stop there is no dedicated emergency stop for this winch. The winch is controlled from a lightning desk, where it should always be set up with a button that sets the speed of the winch in operation to 0%. Normally lighting desks have a “blackout” button that...
241.805.012 17 date: 2017-10-24 mode function description note 0 neutral mode the motor is not powered and the winch does not move. 1 positioning auto reset the winch resets automatically and thereby also sets the soft top limit automatically. The winch runs up until the snap hook reaches the motor-...
241.805.012 18 date: 2017-10-24 dmx address setting the dmx address, also known as the start channel, is the first channel used to receive instructions from the controller. For independent control, each winch must be assigned its own control channels. The dmx address is configured using the three dm...
241.805.012 19 date: 2017-10-24 4 set soft top limit this channel controls the maximum top travelling height of the winch. When the winch has been reset and the soft top limit thereby has been declared, it is possible, by adjusting this channel, to change how high the winch may run in proportion to ...
241.805.012 20 date: 2017-10-24 manual reset when the winch is ready, the first thing to do is to reset it. This is done manually in mode 2 on dmx channel 6. Reset example: − the dmx channel 6 is set to 30% → the winch starts to roll up the wire. − when the snap hook approaches the motor house reduc...
241.805.012 21 date: 2017-10-24 re-calibrating overload warning! Re-calibrating the overload affects safety mechanisms of the winch. Violation of the maximum overload can cause a dangerous situation with risk of serious injury or death. The winch is set to enter overload mode if the winch is loaded ...
241.805.012 22 date: 2017-10-24 controlling the soft top and bottom limits the soft top limit needs to be reset automatically or manually, before the winch is able to use for positioning run. To get the most precise run, fit for your own needs, it is possible to regulate the soft top and bottom limi...
241.805.012 23 date: 2017-10-24 service and maintenance warning! Read “safety information” on page 2 before servicing the winch 10. Warning! Disconnect the winch from ac mains power and allow cooling down for at least 10 minutes before handling. Warning! Refer any service operation not described in ...
241.805.012 24 date: 2017-10-24 maintenance plan the results of all the regular inspections are to be documented and kept available at the company. The written result of the last inspection must be kept available at the site of operation, e.G. By an inspection sticker on the winch showing the date o...
241.805.012 25 date: 2017-10-24 on-site service on-site service and maintenance can be provided by the wahlberg motion design, giving owners access to wahlberg motion design’s expertise and product knowledge in a partnership that will ensure the highest level of performance throughout the product’s ...
241.805.012 26 date: 2017-10-24 wire defect if the wire in any way gets damaged, stuck, or have problems winding on and off, the wire and wire roll-up needs to be inspected. This can be done the following way: 1. Disconnect the power. 2. Remove the 6x m3 hexagonal socket screws, on one of the middle...
241.805.012 27 date: 2017-10-24 wire discard criteria when the wire rope is exposed the following guidelines can be used to control whether the wire must be discarded. The following serves as guidelines and if any of the discard criteria are reached, the winch must immediately be taken out of servic...
241.805.012 28 date: 2017-10-24 changing wire if the wire has any damaged, the winch must not be used until the wire has been replaced (see section “parts” on page 23). This can be done following the instructions below, or by wahlberg. Please contact wahlberg motion design for information regarding ...
241.805.012 29 date: 2017-10-24 8. Take the pvc tube out of the trafo-plate. 9. Carefully lift off the trafo-plate and tilt it. Ensure that none of the wires and plugs is damaged during this operation. 10. Take out the wire-wheel and cut off the wire-eye of the old wire, allowing to remove the old w...
241.805.012 30 date: 2017-10-24 15. Mount the wire-wheel back on the winch. You might need to take out the slack detection to make it fit in. 16. Ensure that the spacing washer for slack detection is installed. 17. Assembly the winch by placing the trafo-plate on top of the wire-wheel. Ensure that t...
241.805.012 31 date: 2017-10-24 20. Ensure that the ‘top stop’ and slack detection spring is correctly mounted. 21. Hereafter the wire must be rolled on – see the section below: applying the wire. 22. When the wire end is ~30 cm away from the ‘top stop’, stop the wire roll up. Place the top bead (wi...
241.805.012 32 date: 2017-10-24 24. Mount the middle plate on the winch again and fasten it with the six 3mm hexagonal socket screws per plate. Tighten them slightly.
241.805.012 33 date: 2017-10-24 applying wire warning! Be careful not to touch the power supply inside the winch, as it is exposed. This can cause an electric shock and damage the winch. Warning! Be careful not to get fingers, hair, clothes etc. Caught in the wire-wheel as it turns. This can damage ...
241.805.012 34 date: 2017-10-24 appendix 1.
241.805.012 35 date: 2017-10-24 appendix 2.
241.805.012 36 date: 2017-10-24.
241.805.012 37 date: 2017-10-24 appendix 3 block diagram of the control system of the winch..
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241.805.012 40 date: 2017-10-24 how to get started 1. Place / rig the winch in something high with a minimum of 2-3 clearance meter below. 2. Put on counterweight on the winch hock, minimum 0.4 kg (0.88 lb). 3. Set the dmx start address to 001, and the mode to 2. 4. Apply dmx from a lighting desk, p...
