Walker H27i Operator's Manual - General Information

Summary of H27i

  • Page 1

    Operator’s manual safety, assembly, operating, and maintenance instructions please read and save these instructions for safety, read all safety and operation instructions prior to operating machine beginning s/n: 145275 p/n 2000-19.

  • Page 2: Foreword

    Foreword thank you. . .For purchasing a walker mower. Every effort has been made to provide you with the most reliable mower on the market, and we are sure you will be among our many satisfied custom­ ers. If for any reason this product does not perform to your expectations, please contact your loca...

  • Page 3: Table of Contents

    Table of contents general information ________________ 1 highlighted information _____________ 1 glossary ____________________________ 1 identifying number locations ________ 1 engine serial number location _______ 2 servicing of engine and drivetrain components ______________ 2 specifications _____...

  • Page 4: Table of Contents

    Table of contents cleaning ____________________________ 52 engine air cleaner system _____________ 52 turbine precleaner ___________________ 52 cummins/fleetguard optiair™ air cleaner _________________________ 52 engine cooling system ________________ 54 cooling air intake screen ______________ 54 c...

  • Page 5: General Information

    General information 1 highlighted information walker manufacturing recommends that any ser vice requiring special training or tools be performed by an authorized walker mower dealer. There are sev­ eral general practices to be aware of in the area of safety. Most accidents associated with the oper­ ...

  • Page 6: General Information

    General information 2 serial number tractor serial number location serial number mower deck serial number location engine serial number location refer to the engine manual that accompanies this manual or the photo below for the location of the engine serial number. Serial number engine serial number...

  • Page 7: Specifications

    Specifications 3 model h27i engine manufacturer/model kohler command pro ® ech749, 2 cyl., ohv, gasoline (air­cooled), electronic fuel injection (efi) displacement cu. In. (cc) 45.6 (747) max power hp (kw) 26.5 (19.8) @ 3600 rpm governed rpm 3600 max. Torque lb · ft (n · m) 40 (54) idle rpm 1200 spa...

  • Page 8: Specifications

    Specifications 4 model h27i transmission (continued) transmission fluid factory service 20w­50 multi­viscosity motor oil (minimum sl grade oil) transmission oil capacity fl oz (l) 77 (2.3) transmission cooling cooling fan mounted on drive pulley oil filter hydro­gear ® p/n 52114 (walker p/n 2026­6) ...

  • Page 9: Specifications

    Specifications 5 model h27i dimensions (continued) weight lb (kg) tractor only 748 (340) tractor with 64" rear discharge deck (dr64­3) 1185 (537) drive belts engine pto walker p/n 2230 (set of 3) ground drive walker p/n 2248­1 seat full spring suspension with dampening and adjustments for back angle...

  • Page 10: Component Identification

    Component identification 6 front view and right side view note: control identification shown in operating instructions section. Body tilt­up latch body lift handle deck tilt­up socket deck tilt­up bar counterweight springs and protective covers tilt­up latch deck support arm deck support arm (not vi...

  • Page 11: Component Identification

    Component identification 7 rear view and left side view left hand drive wheel adjustable footrest spread axle (tail wheel) tailpipe oil fill fuel gauge dipstick cylinder head cooling fins fuel pickup line fuel tank and cap muffler.

  • Page 12: Component Identification

    Component identification 8 top view (body raised) fuel tank rubber bumpers (body support) transaxle oil expansion reservoirs air filter restriction gauge (not visible) fuel filter fuel gauge roll over valve fuel pump (low pressure) pto clutch lever muffler heat shield oil cooler oxygen sensor air in...

  • Page 13

    Safety instructions - before operating 9 pay particular attention to any information labeled danger, warning, caution, important, and note in this manual. When you see the safety alert symbol ( ), read, understand, and follow the instructions. Fail ure to comply with safety instructions may result i...

  • Page 14

    Safety instructions - before operating 10 6. Do not wear loose fitting clothing that could get caught in moving parts. Do not operate this ma­ chine while wearing shorts; always wear ade- quate protective clothing, including long pants. Wearing safety glasses, safety shoes, and a helmet is advisable...

  • Page 15

    Safety instructions - operating 11 1. Operate the mower only in daylight or in good artificial light with good visibility of the area being mowed. 2. Sit on the seat when starting the engine and operating the machine. Keep feet on the deck footrests at all times when the tractor is moving and/or mow...

  • Page 16

    Safety instructions - operating 12 14. The maximum recommended slope operat- ing angle is 15 degrees or 26% grade. When operating the machine on a slope, reduce speed and use caution to start, stop, and maneuver. To prevent tipping or loss of control of the ma­ chine, avoid sharp turns or sudden cha...

  • Page 17

    Safety instructions - maintenance 13 1. To prevent accidental starting of the engine when servicing or adjusting the machine, remove the key from the ignition switch and disconnect the spark plug wires. 2. To reduce fire hazards, keep the engine free of grass, leaves, excessive grease, and dirt. 3. ...

  • Page 18: Safety Instructions

    Safety instructions 14 safety, control, and instruction decals safety, control, and instruction decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The decal part number is listed bel...

  • Page 19: Safety Instructions

    Safety instructions 15 safety, control, and instruction decals safety, control, and instruction decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The decal part number is listed bel...

  • Page 20: Safety Instructions

    Safety instructions 16 safety, control, and instruction decals safety, control, and instruction decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The decal part number is listed bel...

  • Page 21: Safety Instructions

    Safety instructions 17 safety, control, and instruction decals safety, control, and instruction decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The decal part number is listed bel...

  • Page 22: Assembly Instructions

    Assembly instructions 18 setup instructions walker mowers are shipped partially assembled to our distribution network, and are typically assem­ bled by the selling dealer. For any additional as­ sembly besides the following, contact your walker dealer. Battery service caution important battery servi...

  • Page 23: Assembly Instructions

    Assembly instructions 19 dry battery service danger activating a battery can be dangerous. The battery should be taken to a reliable service station, battery store, or power equipment dealer where a trained techni- cian can activate the battery safely. Do not attempt to activate the battery unless y...

  • Page 24: Assembly Instructions

    Assembly instructions 20 battery installation important: make sure battery is securely mount­ ed in the frame. A loose battery may cause damage to the case resulting in acid leakage and severe damage to the machine. A hazard may be created by damage to critical working parts and safety sys­ tems. In...

  • Page 25: Assembly Instructions

    Assembly instructions 21 pto shaft guard installation position the shaft guard as shown and mount with two (2) 1/4­20 x 1/2 in. Bolts. Attach guard carrier frame tube socket pto shaft guard installation tilt-up roller wheel installation mount the two (2) tilt­up roller wheels on the brack­ ets on th...

  • Page 26: Assembly Instructions

    Assembly instructions 22 coupler installation tool retract spring­loaded quick disconnect ring pto coupler tube pto coupler installation tool align arrows coupler installation tool tractor pto shaft pto shaft connection (shown with debris guard removed for clarity) 5. Reaching under the tractor, sli...

  • Page 27: Assembly Instructions

    Assembly instructions 23 coupler ring in locked position pto drive shaft pto coupler u­joint internal balls locked on shaft quick disconnect ring “locked” position 7. Raise the mower body (instead of lifting the front of deck) and clip the counterweight springs to the receptacle on front of body. Lo...

  • Page 28: Assembly Instructions

    Assembly instructions 24 deck leveling procedure 1. Position the mower on a smooth, level surface, and set the deck height to the most common cutting position. Refer to adjusting cut- ting height in operating instructions. Warning the machine must be shut off during this procedure. 2. Place a block ...

  • Page 29: Assembly Instructions

    Assembly instructions 25 preoperating checklist before operating the mower for the first time, and as a routine before daily operations, it is important to make sure the mower is properly prepared and ready for operation. The following is a list of items to be checked. (for a mower with frequent ope...

  • Page 30: Assembly Instructions

    Assembly instructions 26 check hydrostatic transaxle oil level refer to lubrication for check transaxle fluid levelin maintenance instructions. Check tire pressure deck caster wheel = 20 psi (137 kpa) drive = 15 psi (103 kpa) tailwheel = 20 psi (137 kpa) check functions of warning lights and warning...

  • Page 31: Assembly Instructions

    Assembly instructions 27 tilt bar tilt­up hook and latch connected tilt­up hook tilt­up latch deck secured in tilt-up position check mower blade condition, sharpness, and security of mounting the blade mounting nuts on gear driven decks should be torqued to 60 lb · ft (81 n · m) and the blade mounti...

  • Page 32: Operating Instructions

    Operating instructions 28 control identification, location, and function caution before operating the mower, become fa- miliar with the location and function of all operator controls. Knowing the location, function, and operation of these controls is important for safe and efficient opera­ tion of t...

  • Page 33: Operating Instructions

    Operating instructions 29 engine throttle the throttle control lever (red knob) is located on the left side of the seat and is used to control engine speed. Moving the lever forward toward the fast position increases engine speed; moving it back- ward toward the idle position decreases engine speed....

  • Page 34: Operating Instructions

    Operating instructions 30 parking brake the parking brake functions by locking a detent arm to a cog in the hydraulic motor rotor. Moving the lever for ward engages the parking brake; mov­ ing the lever backward releases the brake. Important: stop the tractor completely before engaging the parking b...

  • Page 35: Operating Instructions

    Operating instructions 31 oil pressure warning light/horn the oil pressure warning light and horn signal indi­ cate that engine oil pressure is below the safe oper­ ating level [below 3 to 5 psi (21 to 34 kpa)]. This light (and warning horn) will come on when the ignition is turned on, but should go...

  • Page 36: Operating Instructions

    Operating instructions 32 transaxle lockout arms the transaxle lockout arms disengage the transax­ les. By lifting the arms up and locking them into place with the shoulder on the arm in the chassis notch, the transaxles are released to permit free­ wheeling. By releasing the arms and recessing them...

  • Page 37: Operating Instructions

    Operating instructions 33 suspension seat a fully adjustable suspension seat is standard on model h27i. This seat is adjustable for back pitch, weight, lumbar support and armrest inclination. Proper adjustment for each operator is essential to safe operation and operator comfort. Read operating inst...

  • Page 38: Operating Instructions

    Operating instructions 34 for backrest adjustment, moving the adjustment handle upwards loosens the notching of the back­ rest adjustment. Refer to figure 3. After the adjustment, the handle must lock in the desired position. It should not be possible to move the backrest into another position when ...

  • Page 39: Operating Instructions

    Operating instructions 35 2802-5 1. 2. 8600-5 2802-4 operating controls (top view from drivers point of view) blade clutch (pto) parking brake throttle the forward speed control also establishes the neutral-park position of the steering levers right wheel steering lever left wheel steering lever for...

  • Page 40: Operating Instructions

    Operating instructions 36 starting the engine caution before operating the mower, read and un- derstand all safety instructions and operat­ ing instructions. Warning never run the engine in an enclosed or poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. 1....

  • Page 41: Operating Instructions

    Operating instructions 37 1. Move the fsc out of neutral-park position to the desired forward speed. Do not hold for ward on steering levers. It is not necessary to hold the fsc lever in position since a friction lock maintains the selected lever position (and forward travel speed). Warning in case ...

  • Page 42: Operating Instructions

    Operating instructions 38 keep feet on footrest when moving forward speed control (fsc) pull steering levers with left hand correct operator hand position on the controls 3. Reverse direction of the mower by pulling both levers backward. Note: smooth action on the steering levers will produce smooth...

  • Page 43: Operating Instructions

    Operating instructions 39 engaged position blade clutch engaged disengaged position blade clutch disengaged caution if the cutting blades strike a stationary ob- ject while mowing, stop the mower im- mediately, disconnect the spark plug wires, lift the deck, and inspect the deck and blades thoroughl...

  • Page 44: Operating Instructions

    Operating instructions 40 warning in case the transmission drive belt breaks during operation, and if the machine is on a slope, the machine will freewheel down the slope. To maintain control, immedi- ately (1) release the steering levers and simultaneously (2) move the fsc to the neutral-park posit...

  • Page 45: Operating Instructions

    Operating instructions 41 deck lift pedal cutting height release lever hitch pin height adjustment decal cutting height adjustment push deck lift pedal raise release lever lowering deck to selected cutting height transport position 1. Disengage the pto. 2. Push down on deck lift pedal until it latch...

  • Page 46: Operating Instructions

    Operating instructions 42 avoid low hanging branches important: operate the engine at full throttle when mowing, to allow the engine to produce full horsepower and to increase efficiency of the engine cooling system. ● keep the mower deck and discharge shield clean. ● mow with sharp blades. A dull b...

  • Page 47: Operating Instructions

    Operating instructions 43 60 in. 16 in. 15° maximum recommended slope ­ do not operate on steep slopes maximum recommended slope danger do not mow or drive the tractor within 5 feet (1.5 meters) of an embankment or retaining wall with drop off. Recommendations for tilt-up deck operation/transport to...

  • Page 48: Maintenance Instructions

    Maintenance instructions 44 maintenance schedule chart - recommended service intervals - model h27i service item daily 25 hours 100 hours 200 hours 400 hours yearly every 2 years ref. Page check engine crankcase oil level x 46 check/clean engine air cooling system* x 54 check air filter restriction ...

  • Page 49: Maintenance Instructions

    45 maintenance instructions kohler tips important tips for care of the kohler engine fuel system ● fuel must be clean ­ free from water, dirt, and or­ ganic material. ● change fuel filter on a regular basis and when contamination is suspected or found in the fuel. ● the fuel injection pump module is...

  • Page 50: Maintenance Instructions

    46 maintenance instructions lubrication lubrication warning do not attempt to lubricate the machine with the engine running. Disengage the pto clutch, shut off the machine, and re- move the ignition key. Proper lubrication is an important maintenance pro­ cedure. It reduces wear and makes the machin...

  • Page 51: Maintenance Instructions

    47 maintenance instructions lubrication 3. Remove the dipstick, oil fill cap, and open oil drain valve, and drain the oil into a suitable con­ tainer. Be sure to allow ample time for complete drainage. 4. Before removing the oil filter, clean the area around the filter to keep dirt and debris out of...

  • Page 52: Maintenance Instructions

    48 maintenance instructions lubrication mower deck spindle lubrication lubricate each deck spindle grease fitting every 25 hours. Use sae general purpose lithium or molyb­ denum base grease for grease fittings. Dr52, ds60 or dr64 mower deck lubrication lubricate the u­joint in the drive shaft every ...

  • Page 53: Maintenance Instructions

    49 maintenance instructions lubrication elbow screw locking nut down reinstall transaxle elbows 7. Reinstall the elbows. When the elbow begins to be snug, position the elbow as it was when re­ moved and tighten the locknut. Reinstall reser­ voir hoses to elbows. 8. Fill both reservoirs 1/4­1/2 in. (...

  • Page 54: Maintenance Instructions

    50 maintenance instructions lubrication ident lubrication no. No. Location type places ident lubrication no. No. Location type places 1 deck caster wheel fork pivot grease 2 2 deck caster wheel bearing grease 2 3 front deck lift pivot grease 2 4 rear deck lift pivot grease 2 5 pivot assembly, tilt-u...

  • Page 55: Maintenance Instructions

    51 maintenance instructions lubrication chassis and deck lubrication points 3 4 5 6 29 7 27 27 17 & 28 9 26 12 19 17 20 21 19 13 16 10 9 8 7 6 5 4 3 12 14 30 22 16 18 25 15 24 23 2 1 1 2 11.

  • Page 56: Maintenance Instructions

    52 maintenance instructions cleaning cleaning caution if a pressure washer is used on the ex- posed working parts, avoid water on the electrical parts and the engine cooling system. Engine air cleaner system there are two main components in the engine air cleaner system: a turbine precleaner and a c...

  • Page 57: Maintenance Instructions

    53 maintenance instructions cleaning important: use only cummins/fleetguard air filter elements for replacement (walker 2090­1 and 2090­3). Aftermarket filters may not seal properly or filter efficiently. Canister primary filter element air cleaner components (shown with cover removed) important: th...

  • Page 58: Maintenance Instructions

    54 maintenance instructions cleaning important: prior to removing the safety filter, make sure the inside surface of the air cleaner canister is clean. This will minimize the risk of dirt entering the outlet tube which can cause premature engine wear. 7. After removing the safety filter use a clean,...

  • Page 59: Maintenance Instructions

    55 maintenance instructions cleaning rotating engine cooling air intake screen keep rotating engine cooling air intake screen clean cylinder head cooling fins it is essential for performance and longevity of the air­cooled engine to keep the cylinder head cooling fins clean and free of obstruction. ...

  • Page 60: Maintenance Instructions

    56 maintenance instructions cleaning grass buildup in mower deck housing danger before raising or removing the mower deck for cleaning, stop the engine, remove the ignition key, and disconnect the spark plug wires. 1. Remove the tilt bar from the stowed position on the carrier frame. 2. Use the tilt...

  • Page 61: Maintenance Instructions

    57 maintenance instructions cleaning 6. Clean grass buildup underneath the deck using a pressure washer (and scraper if required). Note: if the buildup is severe, it may be easier to clean the deck by removing the deck assem­ bly from the tractor and standing the deck as­ sembly on its “nose”. Note:...

  • Page 62: Maintenance Instructions

    58 maintenance instructions checking/servicing checking/servicing danger to prevent accidental starting of the en- gine when servicing or adjusting the ma- chine, remove the key from the ignition switch and disconnect the spark plug wires. Security of air cleaner system note: the following inspectio...

  • Page 63: Maintenance Instructions

    59 maintenance instructions checking/servicing cleaning the terminals if battery terminals are corroded, remove battery from the mower. Using a wire brush, remove corro­ sion with a solution of one part baking soda and four parts water. Rinse with clean water. Coat the terminals with petroleum jelly...

  • Page 64: Maintenance Instructions

    60 maintenance instructions checking/servicing 4. If the blade cutting edge is dull or nicked, it should be sharpened. Remove blades for sharpening by grasping the end of the blade us­ ing a rag or a thick, padded glove, while loos­ ening and removing the bolt and washer that mounts the blade. 5. Gr...

  • Page 65: Maintenance Instructions

    61 maintenance instructions checking/servicing engine starter yearly or every 500 hours disassemble and clean the solenoid shift starter. Refer to the kohler service manual for this procedure or contact an authorized kohler engine dealer to perform this service. Blade brake action warning it is impo...

  • Page 66: Maintenance Instructions

    62 maintenance instructions checking/servicing neutral-park with the mower parked on level ground, start and run the engine, first at idle and then normal operat­ ing speeds. With the fsc in the neutral-park position, there should be no movement of either­ drive tire. If the tire(s) are “creeping” f...

  • Page 67: Maintenance Instructions

    63 maintenance instructions replacing/repairing belt locations (engine hidden for clarity) ground drive belt engine/pto belts (matched set of 3) replacing/repairing danger to prevent accidental starting of the engine when replacing parts or repairing the machine, remove the key from the ignition swi...

  • Page 68: Maintenance Instructions

    64 maintenance instructions replacing/repairing engine/pto belt 1. To remove an engine/pto belt: a. Remove upper lh belt guard and rh belt guard by removing two (2) wing nuts. B. Remove two (2) wire lock pins and open lower lh belt guard and pto belt guard. C. Roll the belt off the pulley(s) and rem...

  • Page 69: Maintenance Instructions

    65 maintenance instructions replacing/repairing ground drive belt 1. To remove the ground drive belt: a. Remove belt tension by raising the spring­ loaded idler pulley with the deck tilt bar. B. Slide belt off pulleys, then release the idler pulley. 2. Reverse the procedure to install the ground dri...

  • Page 70: Maintenance Instructions

    66 maintenance instructions replacing/repairing deck drive belt 1. To remove the deck drive belt: a. Remove deck footrest and two (2) covers over the rh and lh blade spindles. B. Loosen belt tensioner stop bolt and turn in­ ward until retracted 1 in. (2.5 cm) from the operating position. C. Lock dri...

  • Page 71: Maintenance Instructions

    67 maintenance instructions replacing/repairing fuel filter model h27i is equipped with a 10 micron in­line fuel filter between the fuel tank and the fuel pump (low pressure pump). Replacement of this filter is recom­ mended every 200 hours of operation or when con­ tamination is suspected or found ...

  • Page 72: Maintenance Instructions

    68 maintenance instructions replacing/repairing mower blades mower blades are removed and remounted as described in the sharpen mower blades instruc­ tions (refer to checking/servicing to sharpen mow er blades in this section). During the course of sharpening and inspecting mower blades, if there ar...

  • Page 73: Maintenance Instructions

    69 maintenance instructions adjustments adjustments transmission control important: the proper adjustment of the tran­ saxle control stops is essential for efficient opera­ tion and life of the transaxle. These stops are prop­ erly ad justed at the factory and should only require read justment if th...

  • Page 74: Maintenance Instructions

    70 maintenance instructions adjustments step 3 - neutral function adjustment 1. With the forward speed control (fsc) in neu- tral-park, the lever should be straight up. Adjust by loosening the jam nuts on the fsc rod and turn the rod to attain the straight up position. Tighten the jam nuts. Correct ...

  • Page 75: Maintenance Instructions

    71 maintenance instructions adjustments 4. With the body lowered and the fsc in neu- tral-park, start the engine. With the engine at normal operating speed, check for movement of the drive wheels. 5. Lift the body to access the steering adjustment components. Note: it may be necessary to tighten the...

  • Page 76: Maintenance Instructions

    72 maintenance instructions adjustments fsc switch fsc neutral switch location note: adjust the switch downward for quicker activation. (switch open) deck support arm (ref) switch closed in neutral fsc switch actuator arm loosen screws fsc neutral switch adjustment (side view through chassis) cautio...

  • Page 77: Maintenance Instructions

    73 maintenance instructions adjustments blade clutch (pto) clutch engagement/belt tension the clutch engagement and pto belt tension are adjusted using the clutch actuator link. After install­ ing new pto belts, after 10 hours and every 100 hours thereafter, check and adjust for the clutch spring as...

  • Page 78: Maintenance Instructions

    74 maintenance instructions adjustments clutch spring assembly (spring uncompressed) knuckle joint *note: factory preset dimensions. Reset to these dimensions prior to adjustment if compo­ nents have been disassembled. 2­1/8 in. * (53.98 mm) 6 in. * (152.4 mm) 6­1/4 in. * (158.75 mm) clutch actuator...

  • Page 79: Maintenance Instructions

    75 maintenance instructions adjustments step 2 - blade brake band adjustment after the maximum pulley travel is set, adjust the working travel of the clutch idler pulley by adjusting the brake band nut and make the following adjust­ ment as needed: 1. Adjust the blade brake band, using the adjust­ m...

  • Page 80

    Date service engine item hours 76 maintenance and service record sheet ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _______...

  • Page 81

    Date service engine item hours 77 maintenance and service record sheet ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _______...

  • Page 82

    Date service engine item hours 78 maintenance and service record sheet ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _______...

  • Page 83

    79 limited warranty for walker model h27i rider mower 1. What this warranty covers, and for how long: walker manufacturing company will, at its option, repair or replace, without charge, any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) ye...

  • Page 84

    Walker mfg. Co. • 5925 e. Harmony road, fort collins, co 80528 • (970) 221-5614 form no. 020118 printed in usa www.Walkermowers.Com ©2017 walker mfg. Co.