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- Installation, Operation And Service Manual
Wallas xs duo Installation, Operation And Service Manual
Summary of xs duo
Page 1
Xc duo asennus-, käyttö- ja huolto-ohjeet fi en de montage-, bedienungs- und wartungsanleitung installation, operation and service instructions.
Page 2: Contents
En contents 41 technical information 41 supplies and accessories 42 package contents 43 stove operation 43 function as a heater 43 technical information 44 installation 44 things to note when selecting the installation location 44 things to note when installing pipes, hoses and cables 44 the necessa...
Page 3: Contents
En contents 62 installation and initial start-up 63 device use 63 ignition 64 first start-up 64 normal use 64 cooker used as a heater, thermostat use 65 sun-switch (heating) 65 manual power adjustment (stove/heating) 65 shutdown 66 high altitude switch 66 signal lights 67 things to note about the us...
Page 4: Technical Information
4300 4310 4320 1028 1030 4350 30018 367215 1102 4330 368202 1150 2024 2027 xc duo 12v 10l 5l 368202 30018 367215 1030 4330 4300 4m, max 8m 4m 3m 4m 1028 Ø 28mm l= 1-2m 4310 4320 2024 2027 4360 4360 367216 6m 367216 en technical information exhausthead supplies and accessories exhausttubeØ28mminox he...
Page 5: Technical Information
Xc duo 4350 en technical information package contents screwforironfastenerm6x12 fasteningscrewm6x30 locking nut m6 hose clamp 20 - 32 mm plastic holder, 15 mm 4 pcs 4 pcs 4 pcs 2 pcs 1 pcs stove xc duo accessory bag 17735 power cable with connector and integrated fuse 15 a (4m) steel fastener 1 pcs ...
Page 6: Technical Information
12 v dc 0,09 - 0,18 l/h 900 - 1800 w 456x343x208mm 8 m 100 cm 2 2 m 4300 ~ 12 kg en technical information stove operation the xc duoisasafedieselstovewithnoopenflame.Thestoveisequippedwith a single burner which burns either diesel oil or light furnace oil (diesel heating oil). The stove takes the ai...
Page 7: Installation
7 mm 8mmx2 10 mm 12 mm Ø 43 mm Ø 2 mm Ø 5 / Ø 6 mm 6,5 mm tx 10 5 mm en installation things to note when selecting the installation location when installing the device, bear in mind that the device must be detached for maintenance. Therefore, it is advisable to make the connections easy to open and ...
Page 8: Xc Duo
6034 06 markku 33.4 g date author inspec ted and ap prov ed code ratio versi on draw ing no. Nam e mater ial arkk i a3 finish ing mass desc ription rev author & dat e produc t mus t fulfi l the ro hs-d irecti ve (direc tive2002/ 95/e y)requi rement s. 24.10 .07 442 mm (17 13 / 32 ”) 295 mm (1 1 5 / ...
Page 9: Installation
3 1 5 4 2 1 fastening the device place the stove in the installation cut-out and attach the steel fasteners (1) with the screws m6x12(2) to the rivet nuts at the ends. After this, install the cover plug (3) on the end of the screw and tighten the steel fasteners against the table with the screw m6x3...
Page 10: Installation
K001 14 installation en connections of the device things to note about the connections in installation, to make the mounting and demounting for service easier, it is recom- mendedtoleavesomeextralengthofloosecablesandfuellinebycreatingacoil. If the installation location is cramped, it is recommend t...
Page 11: Installation
1 2 69 mm (2 23 / 32 ’’) 104 mm (4 3 / 32 ’’) 3 4 100 mm (3 15 / 16 ’’) 65 mm (2 9 / 16 ’’) 17,5 mm ( 11 / 16 ’’) 17,5 mm ( 11 / 16 ’’) ø 2 mm ( 3 / 32 ’’) 56,1 mm (2 13 / 64 ’’) 4,5 mm ( 11 / 64 ’’) 47 mm (1 27 / 32 ’’) en installation control panel installation cut a suitable installation hole for...
Page 12: Installation
0 - 4 4 - 6 6 - 10 4 (11 or 10 awg) 6 (9 or 8 awg) 10 (7 or 6 awg) en installation electrical connections things to note about the connections the device uses 12 v (nominal) direct current voltage. To minimize current losses, make the power cable as short as possible and avoid joining. The cross-sec...
Page 13: Installation
Electrical connections of the device 12 v direct current system connect the red wire of the power cord to the plus terminal of the battery and the black or blue wire to the minus terminal. A 15 a main fuse must be installed near the battery on the red plus wire of the power cord. See picture. 24 v d...
Page 14: Installation
5 l 2024 10 l 30 l 130 l 2027 4030 4130 200x300x130mm 380x195x210mm 590x200x300mm 800x400x600mm en installation fuel connections things to note about the connections thestandardlengthofthefuelhoseis4m(max8m).Cutthefuelhosetoalength suitable for installation. The lift height of the pump should be les...
Page 15: Installation
En installation installation instructions for tank connection 30018 description einon ® (30018) is a leak-proof intake fuel line. Getting started parts needed in installation are put in right order and are connected together with a wire. You shall never cut the installation wire , you’ll need it whe...
Page 16: Installation
En installation barrel nut sinter bronze filter cap seal protection spiral washer seal screw cap vent hose installation instructions for tank connection (xc duo) if the fuel will be taken from a separate tank, you must install a tank connection 367215 (4 m) / 367216 (6 m). • disconnectthefuellinewhi...
Page 17: Installation
En installation tank-externalfilters nearthedevice(0.5m)isafactory-mountedfuelfilter, 30015. Checkregularlythefilterandreplaceitifnecessary. Filters can be installed in a ø 5 or ø 6 mm plastic. Ensure that the fuel pipes are cleanbeforeinstallingthefilter.Theremustbenodebrisorimpuritiesbetweenthe pu...
Page 18: Installation
En installation selecting the fuel when selecting the fuel type, take note of the temperature limits of each particular fuel.Thelimitvaluesprovidedherearetobetreatedasguidelines.Confirmthe actual temperature limits from the fuel supplier. • diesel, summer grade, temperature must not fall below –5 °c...
Page 19: Installation
= = = min. 300 mm min. 1 m wallas en installation combustion gas connections location of the exhaust head location in the underframe when selecting the location for installing the 4300exhausthead,theinternallayout of the vehicle and routing of the combustion gas and intake air hoses should be taken ...
Page 20: Installation
Min. 300 mm min. 300 mm min. 400 mm f u e l 1030 4320 1028 Ø 43 mm 62 mm installation en location under a window theexhausthead 4300 shall not be installed under an opening window or closer than300mmtothewindow’sedges.Iftheexhaustheadhastobeinstallednear anopeningwindow,thewindowmustbepreventedfromo...
Page 21: Installation
Installation en removing the plastic frame of the exhaust head the 368202 plastic frame of the 4300exhaustheadisremovedbycarefullyby pulling the plastic strips on both sides of the plastic frame outward while pulling the plasticframeoutoftheexhausthead. Fixing the hoses on the exhaust head fixthecom...
Page 22: Installation
Min. 0,3 m installation en combustion gas exhaust installing the exhaust head orientation of the exhaust head the 4300exhaustheadmustbeinstalledsothatthecombustiongasesareex- pelledtothesideofoneofthevehicle’sreartyres.Thecombustiongasisex- haustedthroughthesmalleropeningintheplasticframeoftheexhaus...
Page 23: Installation
4310 min. 5° 4330 4330 4330 installation en side line of the vehicle the 4300 exhaust head must be installed at a minimum downward incli- nationoffivedegrees(5°),flushwiththesidelineofthevehicle. Fixing to the vehicle bottom there are many possible ways to install the 4300exhaustheadtothevehicle’s b...
Page 24: Installation
Installation en installing the plastic frame on the exhaust head after the metal part of the 4300exhaustheadhasbeenfirmlyfixedtothehoses andthechassis,installtheplasticframeontheexhausthead.Theframeisin- stalledwiththesmalleropeningonthecombustiongasexhaustside.Makesure that the claws of the plastic...
Page 25: Installation
En installation initial start-up thedeviceusuallydoesnotstartthefirsttimeafter it has been installed. It may take several starts for thefuelhosestofillupenoughforthefueltoreach the burner. Watchthehosesastheyfillupasyoustartthe device. After two unsuccessful start-ups, the device will lock. (the yel...
Page 26: Operation
1 2 3 7 5 6 4 ~ 20 °c (~ 68 °f) 1. ~ 5 °c (~ 41 °f) 2. ~ 11 °c (~ 52 °f) 3. ~ 17 °c (~ 63 °f) 4. ~ 23 °c (~ 73 °f) 5. ~ 29 °c (~ 84 °f) 6. ~ 35 °c (~ 95 °f) en operation device use ignition the stove turns on and heats automatically. The stove turns on when the power switch (3) is continuously press...
Page 27: Operation
Operation en first start-up after installation or maintenance, if the fuel line is empty, the heater may not start atthethefirstattempt.Start-upphasewithemptyfuellineislongerthannormally and might take about 15 minutes. If the heater doens’t ignite the red combustion indicator light will start to bl...
Page 28: Operation
Operation en sun-switch (heating) the sun-switch shuts down the device automatically, if the temperature rises above therequestedtemperature,forexample,duetosunlight.Thetemperaturemust rise by +7 °c above the set value for a half an hour. If the device has been shut down by the sun-switch, an indica...
Page 29: Operation
30 s 2 s. 10 s. Operation en colour blink interval function red red combustion indicator when the com- bustion has begun normally aftercooling orange sun switch has shut down the device orange yellow heating on signal lights thermostat control, the set temperature is lower than the set value > power...
Page 30: Operation
En operation things to note about the use of the cooking plate only use dishes with a smooth bottom so as to not damage the stove top. If you use the cold stove top for other work or chores, be sure to wipe it clean thoroughly after you are done. Even a small crumb, if hard enough, can scratch the s...
Page 31: Maintenance
30 s 2 s 2 s 2 s 2 s 3 7 4 en maintenance fault signals and releasing the lock yellow yellow yellow yellow yellow red red red colour glow failure combustion air blower fault main blower fault locking; the device locks itself after 2 unsuccessful starts * ) undervoltage indicatingflameout 5 minutes a...
Page 32: Maintenance
En maintenance maintenance recommendations cleaning the exhaust head clean the vehicle’s 4300externalexhaustheadregularly.Overtime,mudanddust fromtheroadwillblockthesmallholesintheexhausthead.Anyblockedholes may change the burner’s combustion parameters or even prevent the unit from operating altoge...
Page 33: Maintenance
En maintenance winter storage if the device uses the same tank as the engine: • changethefuelfilter. • perform measures recommended by the vehicle/engine manufacturer to be performed before winter storage. If the device has a separate tank: • drain the fuel tank in the autumn. • cleanthetankandchang...
Page 34: Maintenance
En maintenance troubleshooting, locking indication releasing the lock: 1. When the lights are blinking, switch off the main power at the battery, breaker or in-line switch. 2. Switch the main power back on. 3. Press the power switch (for at least 2 s). Power indicator light will shut down. 4. Restar...
Page 35: Maintenance
En maintenance troubleshooting, undervoltage the operating voltage in the current connector of the device is below 10,7 v when the unit is in a load. Check the the voltage of the battery. The voltage needs to be over 12 v as the unit is in a load. Check the connection of the fuse in the power supply...
Page 36: Maintenance
En maintenance troubleshooting,indicatingflameout/overheat the overheating thermostat has activated and stopped the function of the fuel pump. Check that the device is not in after cooling mode. After cooling mode uses the same signal and it’s not malfunction but a normal procedure. (if it is a malf...
Page 37: Warranty Terms
En warranty terms when making a warranty claim, the customer must provide proof that the mainte- nance and safety instructions have been thoroughly followed. This warranty does not apply to defects which have arisen due to carelessness in fol- lowing installation, operation and maintenance instructi...
Page 38: Xc Duo
367501 1 361071 3 362601 5 364015 7 362415 9 365318a 2 368057 4 362502 6 369007 8 364023 10 369024 11 367306 13 362110 15 365413 17 364110 12 362108 14 361070 16 368060 18 16 xc duo en spare parts spare part no fuel pump, fc 1 control unit, xp360 thermo element gasket for t4 thermo element overheat ...
Page 39: Spare Parts
A 1 2 3 5 6 7 8 9 10 11 12 13 14 15 en spare parts d50371b - 110 - xc duo 490541g.
Page 40: Spare Parts
18 4 17 en spare parts d50371b - 111 - xc duo 490541g.
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D90019 - 112 - 490541g.
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490541g.
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Oikeudet muutoksiin pidätetään. We reserve the right to changes. Änderungen vorbehalten. Wallas-marin oy kärrykatu 4 20780 kaarina finland www.Wallas.Com 490541g.