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Wallenstein WX510 Operator's Manual

Manual is about: TRAILER WOODSPLITTERS

Summary of WX510

  • Page 1

    Trailer woodsplitters wx500, wx600 & wx900 series models wx510, 515, 520, 520t, 530, & 540 models wx615, 620, 620t, 630 & 640 models wx910, 910t, 920, 930, 950, 960, 970 & 980 operator's manual by emb mfg inc. Printed in canada rev 171111 part number: z97043 emb manufacturing inc. 4144 boomer line ·...

  • Page 2: Table Of Contents

    2 table of contents warranty ..............................................................3 delivery inspection report ..........................4 serial number location .................................5 1 introduction ................................................6 wx500 series ...

  • Page 3: Warranty

    3 warranty warranty effective on products retailed on or after january 1, 2011. Register your product online at www.Embmfg.Com within 30 days of purchase to activate warranty. This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of f...

  • Page 4: Delivery Inspection Report

    4 wallenstein trailer woodsplitter delivery inspection report date owner's signature date dealer’s rep signature the above equipment and operator’s manual have been received by me and i have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy this form...

  • Page 5: Serial Number Location

    5 serial number location always give your dealer the serial number of your wallenstein trailer woodsplitter when ordering parts or requesting service or other information the serial number plates are generally located where indicated below please mark the numbers in the spaces provided for easy re...

  • Page 6: 1     Introduction

    6 1 introduction congratulations on your choice of a wallenstein trailer woodsplitter to complement your log splitting operation this equipment has been designed and manufactured to meet the needs of a discriminating buyer for the efficient splitting of logs safe, efficient and trouble free operat...

  • Page 7

    7 wx600 series models wx615, w615t, wx620, wx630, wx640 wx900 series models wx910, wx910t, wx920, wx930, wx950, wx960, wx970 and wx980 wx615 wx620 wx620t wx630 wx640 wx910 wx910t wx920 wx930 wx980 wx950 wx970 wx960

  • Page 8: 2     Safety

    8 2 safety safety alert symbol why is safety important to you? The safety alert symbol identifies important safety messages on the wallenstein woodsplitter and in the manual when you see this symbol, be alert to the possibility of personal injury or death follow the instruc- tions in the safety me...

  • Page 9

    9 1 read and understand the operator’s manual and all safety signs before operat- ing, maintaining, adjusting or unplugging the woodsplitter 2.1 general safety 2 have a first-aid kit available for use should the need arise and know how to use it 3 have a fire extinguisher available for use shou...

  • Page 10

    10 2.2 equipment safety guidelines 1 safety of the operator and bystanders is one of the main concerns in designing and de- veloping a machine however, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment you, ...

  • Page 11

    11 2.3 safety training 1 safety is a primary concern in the design and manufacture of our products unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander 2 in addition to the design and configuration of equipment, hazard control...

  • Page 12

    12 2.5 preparation 1 never operate the tractor and machine until you have read and completely understand this manual, the tractor and engine operator's manual, and each of the safety messages found on the safety signs on the tractor, en- gine and machine 2 personal protection equipment including ...

  • Page 13

    13 2.6 operating safety 1 please remember it is important that you read and heed the safety signs on the woodsplitter clean or replace all safety signs if they can- not be clearly read and understood they are there for your safety, as well as the safety of others the safe use of this machine is ...

  • Page 14

    14 2.7 hydraulic safety 1 make sure that all the components in the hy- draulic system are kept in good condition and are clean 2 replace any worn, cut, abraded, flattened or crimped hoses and metal lines 3 stop engine or motor, disconnect spark plug wire or unplug power cord, and wait for all m...

  • Page 15

    15 2.11 transport safety 1 comply with state and local laws governing highway safety and movement of machinery on public roads 2 the use of flashing amber lights is acceptable in most localities however, some localities pro- hibit their use local laws should be checked for all highway lighting ...

  • Page 16

    16 2.13 gas motor safety before starting engine, read and understand the operating and maintenance instructions that came with your engine. Warning: do not 1 do not run engine in an enclosed area exhaust gases contain carbon monoxide, an odourless and deadly poison 2 do not place hands or feet n...

  • Page 17

    17 employees signature employers signature sign-off form 2.14 sign-off form wallenstein follows the general safety standards specified by the american society of agricultural engineers (asae) and the occupational safety and health administration (osha) anyone who will be operating and/ or maintaini...

  • Page 18

    18 remember - if safety signs have been damaged, removed, become illegible or parts replaced without signs, new signs must be applied new signs are available from your authorized dealer 3 safety sign locations 3.1 safety sign locations - 3 panel the types of safety signs and locations on the equip...

  • Page 19

    19 remember - if safety signs have been damaged, re- moved, become illegible or parts replaced without signs, new signs must be applied new signs are available from emb mfg or your authorized dealer 3.2 safety sign locations - 2 panel the types of safety signs and locations on the equipment are sh...

  • Page 20: Operating Safety

    20 operating safety • read and understand the operator’s man- ual and all safety signs before operating, servicing, adjusting, repairing or unplugging • do not allow riders • install and secure all guards and shields before starting or operating • keep hands, feet, hair and clothing away from mov...

  • Page 21

    21 engine splitter frame control levers wedge anvil oil reservoir control valves support wheel hydraulic cylinder hydraulic log lift fig. 1 machine components push block clevis hitch engine splitter frame control lever hydraulic cylinder wedge support leg stand oil reservoir control valve engine spl...

  • Page 22

    22 4.3 machine break-in although there are no operational restrictions on the trailer woodsplitter when used for the first time, it is recommended that the following me- chanical items be checked: a after operating for 1 and 5 hours: 1 check all nuts, bolts and other fasteners tighten to their sp...

  • Page 23

    23 4.5 controls before starting to work, all operators should fa- miliarize themselves with the location and func- tion of the controls 1. Gas engine: a honda engine is used with the unit al- ways read the engine operator's manual supplied with the machine for the detailed operating procedures • ...

  • Page 24

    24 2. Hydraulic controls: all woodsplitters are designed with at least one hydraulic lever to control the extending and retracting movement of the cylinder rod in addition, the wx950, wx960 and wx970 have another lever to control the lifting cra- dle rod position control lever all models: this 3-p...

  • Page 25: Operating Safety

    25 4.6 field operation a wallenstein trailer woodsplitter is a self-con- tained machine designed to move a wedge or a push block through wood to split it there are several model splitters can be used in the vertical as well as horizontal configuration the operator has the responsibility of being f...

  • Page 26

    26 1 operation: a move the machine into its working position next to the wood to be split b set park brake if connected to tow vehicle c lower the support leg stand and secure with the snapper pin fig. 10 starting note: if your model features vertical splitting, see step 10 for converting for...

  • Page 27

    27 fig. 10 starting fig. 12 splitting 2 stopping: a retract the rod all the way b release the control lever to stop the wedge c slow engine rpm to low idle d stop engine: 5 0 hp gc160 / gc190 - push throttle down, all others switch off ignition switch 3 emergency stopping: release control l...

  • Page 28

    28 cradle control lever cradle lowered cradle loaded cradle raised and log positioned fig. 13 lifting cradle 5 operating the cradle: the wx950, wx960 and wx970 are designed with a lifting cradle to assist the operator in rais- ing large, heavy wood or logs to the splitting bed on the machine the 3...

  • Page 29

    29 6 converting for vertical splitting some models feature vertical splitting, these units are designed with a pivoting latching splitter frame that allows it to be used in the horizontal or vertical configuration 1 before tilting the splitter frame, secure the splitter beam stabilizer: loosen th...

  • Page 30

    30 single 4-way slip-on 4-way with u-bolt retainer fig. 15 wedges 7 wedge configuration: all woodsplitters come from the factory equipped with a single blade wedge an optional 4 segment wedge is available for all splitter models (except the wx510) horizontal splitters require a 4 segment wedge wh...

  • Page 31: Transport Safety

    31 4.7 transporting transport safety when transporting the machine, review and follow these instructions: • be sure all bystanders are clear of the ma- chine • be sure that the machine is securely attached to the tractor or truck and retainer pins are installed through the drawbar pin or ball hitch...

  • Page 32

    32 4.7.1 three wheel when towing models wx950, wx960 and wx970 splitters, ensure you tow in the ele- vated position to avoid damage to the support wheel and tow vehicle follow these steps : 1 be sure all bystanders are clear of the machine 2 locate the lock link just behind the sup- port wheel p...

  • Page 33

    33 fig. 2 aligned 4.7.2 ball & coupler the trailer woodsplitter should always be located on a level, dry area that is free of debris and other foreign objects when attaching the machine to a tow unit, follow this procedure: 1 make sure that all bystanders, especially small children, are clear of t...

  • Page 34

    34 fig. 6 clevis hitch 7 if your splitter is out fitted with tail lights, en- sure light wiring harness is connected to the tow vehicle 8 route the harness and cables across the hitch to prevent snagging be sure to provide slack for turning 9 reverse the above procedure when unhook- ing fig. ...

  • Page 35: Storage Safety

    35 4.8 storage • store the unit in an area away from human activity • do not permit children to play on or around the stored machine • store the unit in a dry, level area support the frame with planks if required storage safety after the season's use, the machine should be thoroughly inspected a...

  • Page 36: Maintenance Safety

    36 5 service and maintenance • follow all the operating, maintenance and safety information in the manual • support the machine with blocks or safety stands when working beneath it • follow good shop practices - keep service area clean and dry - be sure electrical outlets and tools are properly ...

  • Page 37

    37 5.1.3 service illustration see service record chart on a regular basis check all nuts, bolts and screws and ensure they are all properly secured on a regular basis check the condition of all hydraulic lines, hoses and fittings replace any that are damaged re- route those that are rubbing, pinch...

  • Page 38

    38 check check check check check check change grease check change replace clean 40 hours or weekly 100 hours or annually 50 hours or annually 8 hours or daily hy drau lic ho ses, fitti ng s, fra m e sli de secur e fasteners eng in e oi l l ev el fu el lev el ai r cl ean er hy drau lic oi l l ev el e...

  • Page 39

    39 5.2 maintenance by following a careful service and maintenance program for your machine, you will enjoy many years of trouble-free operation review your engines instruction manual for specific instructions / requirements 5.2.1 cleaning air cleaner 1. Review your engines instruction manual for sp...

  • Page 40: 6     Trouble Shooting

    40 5.2.3 hydraulic system oil filter 1 review the operator's manual for the splitter 2 place all controls in neutral, stop and disable engine before maintaining 3 allow the machine to cool before changing the filter hot oil can cause burns if it con- tacts exposed skin 4 place a pan under th...

  • Page 41

    41 no pressurized hydraulic oil. Oil filter plugged. Change filter. Ensure machine is off and cooled down. No pressurized hydraulic oil low hydraulic oil level, top up ensure machine is off and cooled down wood jammed around wedge. Shut machine off and safely remove wood. Ensure machine is off not e...

  • Page 42: 7     Specifications

    42 7 specifications 7.1 mechanical specifications are subject to change without notice model wx615 wx620 wx620t wx630 wx640 mounting honda engine model gc190 gx200 gx200 gc190 gx200 horsepower 6 hp 6 5 hp 6 5 hp 6 hp 6 5 hp cylinder diameter cylinder stroke splitting force cycle time standard valve ...

  • Page 43

    43 7.2 hydraulic fitting torque tightening flare type tube fittings * 1 check flare and flare seat for defects that might cause leakage 2 align tube with fitting before tighten- ing 3 lubricate connection and hand tighten swivel nut until snug 4 to prevent twisting the tube(s), use two wrench...

  • Page 44: 8  Accessories

    44 8 accessories call your dealer for pricing and availability #w4110 4 way splitting wedge for models: wx530, wx540 easy to install, slip over and attach safety "u" bolt 4 way splitting wedge, boost your productivity and make quick work out of chunks by splitting into four pieces at once this is a...

  • Page 45: Index

    45 index a accessories 44 air cleaner 39 b bolt torque 43 c choke 23 clevis ...